Full-automatic forming machine for book box

Abstract

The utility model relates to the technical field of book box forming, and discloses a full-automatic book box forming machine which is characterized in that a feeding device, an edge covering device, a box sealing mechanism and a box pressing device are sequentially arranged on a fixing frame; compared with the prior art, the forming machine has the advantages that paper board materials are subjected to material taking, edge covering, box pressing, bottom sealing and edge sealing, so that the paper board materials are formed into book boxes, manual intervention is not needed in the forming process, full-automatic operation from paper board material feeding to book box forming and discharging is achieved, the book box forming speed is high, the book box forming efficiency is high, edges are sequentially pressed through a plurality of edge pressing devices, and the production efficiency is high. And the finished product is stable in quality and high in yield.

Description

Technical Field

[0001] The utility model relates to the technical field of book box forming, in particular to a full-automatic book box forming machine. Background Art

[0002] Drawer boxes are a widely used packaging container, widely used in the display and sales of food, medicine, toys, cosmetics, stationery and other products.

[0003] In order to increase the commercial value of the packaged goods, or use them for gifts, or for displaying books, the shapes of book boxes have also become diversified. At the same time, the market demand for book boxes is also gradually increasing. In the past, the production of book boxes mainly relied on manual operation, which took a long time and was prone to glue leakage and degumming. With the popularization of automation, the existing book box production usually uses semi-automatic forming machines. Due to the complex edge sealing structure of the book box, manual auxiliary edge sealing and bottom sealing operations are still required, and the production efficiency is low. It cannot meet the market demand, and manual labor is prone to fatigue after a long working time. Finally, after the edge sealing is formed, the corners of the book box are prone to wrinkles, affecting the appearance of the product. In view of this, the inventor has made a new invention. Utility Model Content

[0004] The utility model aims to provide a fully automatic book box forming machine in view of the deficiencies in the prior art, which has the advantages of fully automatic forming and high production efficiency.

[0005] To achieve the above object, the utility model provides a fully automatic book box forming machine, comprising a fixing frame, on which are arranged in sequence:

[0006] A feeding device is provided with a first conveyor belt, and a first material taking device is provided above the first conveyor belt for grabbing cardboard materials;

[0007] The edge wrapping device is provided with a first support platform, and a first edge pressing device is provided above the first support platform, which is used for wrapping the paperboard material on one side in the first direction and on both sides in the inclined direction;

[0008] The box sealing mechanism is provided with a second support platform, a second edge pressing device and a third edge pressing device are respectively provided on both sides of the second support platform, a fourth edge pressing device is provided below the second edge pressing device, and a bottom sealing component is also provided near the second support platform for sealing the edges of the paperboard material into a box;

[0009] The box pressing device is provided with a box pressing device and a feeding mechanism. The feeding mechanism is provided with a material rack for placing the bottom plate material. The box pressing device is provided with an air suction hole a for adsorbing the bottom plate material, which is used to press the paperboard material into a box body and assemble the bottom plate material.

[0010] A positioner is sleeved on the box pressing device;

[0011] The discharging mechanism is provided with a pusher and a discharging port. The pusher is provided with an air suction hole b. The pusher is used for adsorbing the box body and pushing the box body to the discharging port for discharging.

[0012] Furthermore, a second material taking device is arranged above the box sealing mechanism, and the second material taking device extends to above the edge wrapping device.

[0013] Furthermore, a first motor is provided below the first support platform for driving the first support platform to upgrade, and a second motor is provided on one side of the first edge clamping device for driving the first edge clamping device to extend and retract.

[0014] Furthermore, a first push rod is provided at the rear end of the second edge clamping device, a shovel plate is provided at the front end of the second edge clamping device, a second push rod is provided at the rear end of the third edge clamping device, and a first roller is provided at the front end of the third edge clamping device.

[0015] Furthermore, the bottom cover assembly is provided with a fifth edge pressing device, an angle folding device, a bottom pressing device and a sixth edge pressing device in sequence, and the sixth edge pressing device is provided with a second roller.

[0016] Furthermore, the fourth edge pressing device is provided with a cylinder a, a cylinder b is provided at the front end of the cylinder a, and a push block is provided at the front end of the cylinder b.

[0017] Furthermore, a first lifting device is provided at the bottom of the second supporting platform, and a limiting plate is provided between the discharge port and the second supporting platform.

[0018] Furthermore, the box pressing device is provided with a connecting module and a second lifting device for driving the connecting module to move up and down. The connecting module is provided with a telescopic device, and the box pressing device is fixedly arranged at the front end of the telescopic device.

[0019] Furthermore, a guide rail is provided at the bottom of the material rack, and the feeding mechanism is provided with a driving device for driving the material rack to move along the guide rail.

[0020] Furthermore, the feeding device is provided with a positioning camera.

[0021] Beneficial effects: Compared with the prior art, the utility model is a fully automatic book box forming machine, and the fixed frame is sequentially provided with: a feeding device, an edge wrapping device, a box sealing mechanism, and a box pressing device; the utility model has the following advantages: the forming machine forms the cardboard material into a book box by taking the cardboard material, edge wrapping, box pressing, bottom sealing, and edge sealing, and no manual intervention is required during the forming process. The process from feeding the cardboard material to forming and discharging the book box is fully automatic, the book box forming speed is fast, the efficiency is high, and the edge pressing is sequentially performed by multiple edge pressing devices, the finished product quality is stable, and the yield rate is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a three-dimensional structural schematic diagram of the utility model.

[0023] Figure 2 It is a schematic structural diagram of the feeding device of the utility model.

[0024] Figure 3 It is a structural schematic diagram of the hemming device of the utility model.

[0025] Figure 4 It is a schematic diagram of the box sealing mechanism structure of the utility model.

[0026] Figure 5 It is a schematic structural diagram of the second edge holding device and the third edge holding device of the utility model.

[0027] Figure 6 It is a schematic diagram of the structure of the back cover assembly of the utility model.

[0028] Figure 7 It is a schematic structural diagram of the fourth edge pressing device of the utility model.

[0029] Figure 8 It is a schematic structural diagram of the pressing device of the utility model.

[0030] Fig. 9 It is a schematic diagram of the structure of the discharging mechanism of the utility model.

[0031] Fig.10 This is a reference diagram of the paperboard material of the present invention.

[0032] Fig.11 This is a reference diagram of the base material of the present utility model.

[0033] Fig.12 This is a reference diagram of a finished book box of the present utility model.

[0034] Reference numerals include:

[0035] Fixed frame--1, feeding device--11, first conveyor belt--12, first material taking device--13, positioning camera--14, edge wrapping device--2, first support platform--21, first edge pressing device--22, first motor--23, second motor--24, box sealing mechanism--3, second support platform--31, first lifting device--311, limiting plate--312, second edge pressing device--32, first push rod--321, shovel plate--322, third edge pressing device--33, second push rod--331, first roller--332, fourth edge pressing device--34, cylinder a- -341, cylinder b--342, push block--343, second material taking device--35, fifth edge pressing device--4, angle folding device--41, bottom pressing device--42, sixth edge pressing device--43, second roller--44, box pressing device--5, box pressing device--51, air suction hole a--52, connecting module--53, second lifting device--54, telescopic device--55, positioner--56, feeding mechanism--6, material rack--61, guide rail--62, driving device--63, discharging mechanism--7, pusher--71, air suction hole b--711, discharging port--72. DETAILED DESCRIPTION

[0036] The following is combined with Figures 1 to 12 The utility model is described in detail.

[0037] The utility model is a fully automatic book box forming machine, comprising a fixing frame 1, on which the following components are arranged in sequence:

[0038] ① The feeding device 11 is provided with a first conveyor belt 12, and a first picking device 13 is provided above the first conveyor belt 12 for grabbing cardboard materials.

[0039] The feeding device 11 is provided with a positioning camera 14. The first transmission belt transports the cardboard material from the outside to the feeding device 11, and then the positioning camera 14 positions the direction of the cardboard material. The first picking device 13 grabs the cardboard material and corrects the position. The first picking device 13 can adopt the applicant's existing disclosed technology, specifically a high-precision gantry four-axis robot of China's public patent CN218747734U. The reference shape of the cardboard material is as follows: Fig.10 As shown in the figure, it is composed of a skin and four pieces of paperboard of different sizes, namely, board a, board b, board c and board d. This forming machine is mainly used to form paperboard materials into Fig.12 The book box in the shape of a drawer box is shown.

[0040] ② The hemming device 2 is provided with a first support platform 21, and a first edge pressing device 22 is provided above the first support platform 21 for hemming one side in a first direction and both sides in an inclined direction of the paperboard material.

[0041] A first motor 23 is provided below the first support platform 21, and a second motor 24 is provided on one side of the first edge pressing device 22. There is a certain gap between the first edge pressing device 22 and the first support platform 21. The first motor 23 can drive the first support platform 21 to rise and fall, thereby adjusting the distance between the first support platform 21 and the first edge pressing device 22. The second motor 24 can drive the first edge pressing device 22 to extend and retract. The first material taking device 13 places the cardboard material on the first support platform 21, and at the same time, the first edge pressing device 22 lifts up the leather material at the top edge of the board a, the bevel edge of the board b, and the bevel edge of the board c, and then the second motor 24 drives the first edge pressing device 22 forward, so that the lifted leather material covers the edge of the cardboard material, completing the edge pressing operation.

[0042] ③ The box sealing mechanism 3 is provided with a second support platform 31, and a second edge pressing device 32 and a third edge pressing device 33 are respectively provided on both sides of the second support platform 31. A fourth edge pressing device 34 is provided below the second edge pressing device 32, and a bottom sealing component is also provided near the second support platform 31 for sealing the cardboard material into a box.

[0043] The box pressing device 5 is provided with a box pressing device 51 and a feeding mechanism 6. The feeding mechanism 6 is provided with a material rack 61 for placing the bottom plate material. The box pressing device 51 is provided with an air suction hole a52 that can absorb the bottom plate material, which is used to press the paperboard material into a box body and assemble the bottom plate material. Fig.11 As shown, the bottom plate material and the paperboard material are formed into a drawer box shape after being formed together.

[0044] A positioner 56 is sleeved on the box press 51 for supporting and positioning four boards of the cardboard material.

[0045] Specifically, a second material taking device 35 is provided above the box sealing mechanism 3, and the second material taking device 35 extends above the edge wrapping device 2. After the cardboard material is edge-pressed by the edge wrapping device 2, the second material taking device 35 grabs the cardboard material and places it on the second support platform 31, and the box presser 51 that has adsorbed the bottom plate material moves to the top of the second support platform 31, and then the box presser 51 moves downward, and the box presser 51 presses the plate a in the middle of the cardboard material, and at the same time, the second support platform 31 descends together, and the second edge pressing device 32 and the third edge pressing device 33 lift the plate b and the plate c, so that the cardboard material forms a U shape, and then the second edge pressing device 32 flattens the plate d, so that the edge of the plate d abuts against the edge of the plate c, and at the same time, the plates a, b, c, and d abut against the four edges of the bottom plate material respectively, forming a drawer box shape.

[0046] More specifically, the rear end of the second edge pressing device 32 is provided with a first push rod 321, the front end of the second edge pressing device 32 is provided with a shovel plate 322, the rear end of the third edge pressing device 33 is provided with a second push rod 331, and the front end of the third edge pressing device 33 is provided with a first roller 332. The first push rod 321 drives the third edge pressing device 33 to move forward, so that the shovel plate 322 pushes the plate d flat, so that the plate d fits the positioner 56, and then the second push rod 331 drives the third edge pressing device 33 to move forward, and the roller presses the leather material at the edge of the plate c toward the plate d. In this process, the first push rod 321 drives the second edge pressing device 32 to reset, and after the leather material covers the plate d, the lateral edge sealing operation of the book box is completed.

[0047] More specifically, the bottom cover assembly is provided with a fifth edge pressing device 4 , an angle folding device 41 , a bottom pressing device 42 and a sixth edge pressing device 43 in sequence, and the sixth edge pressing device 43 is provided with a second roller 44 . After the lateral edge sealing of the book box is completed, the angler 41 bends the leather at the edge of the plate c from an oblique angle, and the bottom pressing device 42 moves forward to make the leather at the edge of the plate c adhere to the bottom material, and then the angler 41 and the pressing device are reset, and the box press 51 and the second support platform 31 move downward a short distance to make the book box sink, and the fifth edge pressing device 4 extends forward and stays at the top of the edge of the plate d, and then the box press 51 and the second support platform 31 move upward a short distance to reset, and the leather at the edge of the plate d is supported and folded downward by the fifth edge pressing device 4, and then attached to the bottom material, and finally the fifth edge pressing device 4 is reset, and the sixth edge pressing device 43 is pushed forward, so that the second roller 44 folds the leather at the edge of the plate b and presses it on the bottom material, completing the bottom sealing of the book box.

[0048] ④ The discharging mechanism 7 is arranged at the bottom of the box sealing mechanism 3, and is provided with a pusher 71 and a discharging port 72. The pusher 71 is provided with an air suction hole b711. The pusher 71 is used to absorb the box body and push the box body to the discharging port 72 for discharging. The discharging port 72 is arranged below the second edge pressing device 32, and the pusher 71 is arranged below the third edge pressing device 33.

[0049] Specifically, the fourth edge pressing device 34 is provided with a cylinder a341, a cylinder b342 is provided at the front end of the cylinder a341, and a push block 343 is provided at the front end of the cylinder b342. After the bottom cover of the book box is formed, the box pressing device 51 and the second support platform 31 are lowered, the suction hole b711 of the pusher 71 adsorbs the book box, and the suction hole a52 removes the suction force on the bottom plate material, the box pressing device 51 withdraws from the inside of the book box, and then the pusher 71 pushes the book box to the top of the discharge port 72, the cylinder a341 drives the fourth edge pressing device 34 to descend to the specified position, and the cylinder b342 drives the fourth edge pressing device 34 forward to press the leather material at the edge of the plate d at the opening end of the book box, so that the book box completes the edge pressing forming, and finally the suction hole b711 removes the suction force, and the book box falls into the discharge port 72 for discharge. This forming machine forms the cardboard material into a book box by taking the cardboard material, wrapping the edge, pressing the box, sealing the bottom and sealing the edge. No human intervention is required in the forming process. It is a fully automatic operation from the feeding of the cardboard material to the forming and discharging of the book box. The book box forming speed is fast and efficient. The edges are pressed in sequence by multiple pressing devices, and the quality of the finished product is stable and the yield rate is high.

[0050] The second support platform 31 is provided with a first lifting device 311 at the bottom, and a limiting plate 312 is provided between the discharge port 72 and the second support platform 31. The first upgrading device drives the second support platform 31, so that the second support platform 31 cooperates with the box press 51 to upgrade the activity. When the pusher 71 absorbs the book box, the box press 51 withdraws from the book box, and the second support platform 31 also descends at the same time, so as to prevent the second support platform 31 from scratching the surface of the book box when the pusher 71 pushes the book box. When the box press 51 and the second support platform 31 carry the book box and descend, the limiting plate 312 can limit and slightly correct the position of the book box, so that the air suction hole b711 can stably absorb the book box.

[0051] The box pressing device 5 is provided with a connection module 53 and a second lifting device 54 for driving the connection module 53 to move up and down. The connection module 53 is provided with a telescopic device 55. The box pressing device 51 is fixedly provided at the front end of the telescopic device 55. In this solution, the second lifting device 54 is provided with a transmission belt to fix and drive the connection module 53 to move up and down. The telescopic device 55 is fixed on the connection module 53. The telescopic device 55 drives the box pressing device 51 to move in a horizontal direction. The box pressing device 51 and the connection module 53 are synchronously lifted and lowered by the second lifting device 54. The second lifting device 54 and the telescopic device 55 are driven in sequence to form a rectangular moving track of the box pressing device 51. The box pressing device 51 will not damage the edge of the cardboard material during the movement. The box pressing structure is simple and stable.

[0052] The bottom of the material rack 61 is provided with a guide rail 62, and the feeding mechanism 6 is provided with a driving device 63 that drives the material rack 61 to move along the guide rail 62. In this solution, the bottom plate material needs to be manually added to the material rack 61 by a worker. In order to improve the efficiency of automatic forming of book boxes, the material rack 61 is provided with multiple positions for placing bottom plate materials, and the bottom plate materials can be stacked. The worker places a large amount of bottom plate materials in the material rack 61. When the bottom plate materials at a specific position of the material rack 61 are consumed, the driving device 63 drives the material rack 61 to move, and moves the positions of other unconsumed bottom plate materials to replace the positions of the consumed bottom plate materials. The worker can add bottom plate materials to the positions of the consumed bottom plate materials in the material rack 61, which can prevent the machine from stopping due to the consumption of the bottom plate materials, thereby improving the efficiency of automatic forming of book boxes.

[0053] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A fully automatic book box forming machine, comprising a fixing frame (1), characterized in that: The fixing frame (1) is provided with: A feeding device (11) is provided with a first conveyor belt (12), and a first material taking device (13) is provided above the first conveyor belt (12) for grabbing cardboard materials; The edge wrapping device (2) is provided with a first support platform (21), and a first edge pressing device (22) is provided above the first support platform (21) for wrapping the cardboard material; A box sealing mechanism (3) is provided with a second support platform (31), a second edge pressing device (32) and a third edge pressing device (33) are respectively provided on both sides of the second support platform (31), a fourth edge pressing device (34) is provided below the second edge pressing device (32), and a bottom sealing component is also provided near the second support platform (31) for sealing the edges of paperboard materials into boxes; The box pressing device (5) is provided with a box pressing device (51) and a feeding mechanism (6), wherein the feeding mechanism (6) is provided with a material rack (61) for placing the bottom plate material, and the box pressing device (51) is provided with an air suction hole a (52) capable of absorbing the bottom plate material, and is used for pressing the paperboard material into a box body and assembling the bottom plate material; A positioner (56) is sleeved on the box pressing device (51); The discharging mechanism (7) is provided with a pusher (71) and a discharging port (72). The pusher (71) is provided with an air suction hole b (711). The pusher (71) is used to absorb the box body and push the box body to the discharging port (72) for discharging.

2. The fully automatic book box forming machine according to claim 1, characterized in that: A second material taking device (35) is arranged above the box sealing mechanism (3), and the second material taking device (35) extends to above the edge wrapping device (2).

3. The fully automatic book box forming machine according to claim 1, characterized in that: A first motor (23) is provided below the first support platform (21) for driving the first support platform to rise and fall, and a second motor (24) is provided on one side of the first edge holding device (22) for driving the first edge holding device to extend and retract.

4. The fully automatic book box forming machine according to claim 1, characterized in that: The rear end of the second edge clamping device (32) is provided with a first push rod (321), the front end of the second edge clamping device (32) is provided with a shovel plate (322), the rear end of the third edge clamping device (33) is provided with a second push rod (331), and the front end of the third edge clamping device (33) is provided with a first roller (332).

5. The fully automatic book box forming machine according to claim 1, characterized in that: The bottom cover assembly is provided with a fifth edge pressing device (4), an angle folding device (41), a bottom pressing device (42) and a sixth edge pressing device (43) in sequence, and the sixth edge pressing device (43) is provided with a second roller (44).

6. The fully automatic book box forming machine according to claim 1, characterized in that: The fourth edge pressing device (34) is provided with a cylinder a (341), a cylinder b (342) is provided at the front end of the cylinder a (341), and a push block (343) is provided at the front end of the cylinder b (342).

7. The fully automatic book box forming machine according to claim 1, characterized in that: A first lifting device (311) is provided at the bottom of the second supporting platform (31), and a limiting plate (312) is provided between the discharge port (72) and the second supporting platform (31).

8. The fully automatic book box forming machine according to claim 1, characterized in that: The box pressing device (5) is provided with a connecting module (53) and a second lifting device (54) for driving the connecting module (53) to move up and down. The connecting module (53) is provided with a telescopic device (55). The box pressing device (51) is fixedly arranged at the front end of the telescopic device (55).

9. The fully automatic book box forming machine according to claim 1, characterized in that: A guide rail (62) is provided at the bottom of the material rack (61), and the feeding mechanism (6) is provided with a driving device (63) for driving the material rack (61) to move along the guide rail (62).

10. The fully automatic book box forming machine according to any one of claims 1 to 9, characterized in that: The feeding device (11) is provided with a positioning camera (14).

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