Air cylinder mounting structure
By setting the air reservoir pocket on the lower wing of the frame and directly installing the air reservoir, the problem of floating position of the air reservoir and interference with the transmission shaft is solved, and the consistency and safety of the fixed installation of the air reservoir and vehicle assembly are achieved.
Patent Information
- Application Number
- CN202420496764.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In the prior art, the air storage cylinder is connected and installed with the bracket through a hoop, resulting in a large floating position of the air storage cylinder, which is prone to interference with the transmission shaft, and the hoop is prone to break, affecting the assembly consistency and safety of the vehicle.
Design an air reservoir installation structure. By setting the air reservoir pocket beam on the lower wing of the frame, the air reservoir is directly installed on the pocket beam to form a convex part, a groove part and a horizontal part to ensure the relative position between the air reservoir and the transmission shaft. The position is fixed, and the pocket beam made of spring steel provides elasticity and shock absorption effect.
The fixed installation of the air reservoir is realized, avoiding interference with the transmission shaft, improving the consistency and safety of vehicle assembly, reducing parts and installation errors, and improving assembly efficiency and universality.
Smart Images

Figure CN222372964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of commercial vehicle installation, in particular to an air storage cylinder installation structure. Background Art
[0002] At present, there are two positions for installing the gas cylinder. The first is to install it on the outer surface of the frame through a bracket. This installation method is generally used for installing gas cylinders with more space on the outer side of the frame; the other is to install it on the inner surface of the frame through a bracket. This installation method is because there is no space on the outer side of the frame and it is installed on the inner side of the frame. For this installation method, there are the following problems: since the gas cylinder is set on the inner side of the frame, the gas cylinder has a certain floating property when installed, and due to the different arc heights of the frame, the installation position relative to the lower side of the frame will also change accordingly. The gap between it and the transmission shaft is not easy to control, and it is easy to interfere with the transmission shaft. Moreover, since the gas cylinder is connected to the bracket through a band, after long-term use, the band is subjected to long-term stress on the side of the band due to the gravity of the gas cylinder, and due to the constant vibration of the vehicle during driving, the band is easy to break, and then fall on the transmission shaft, causing a traffic accident. At the same time, through the band connection, the band is relatively floating at the gas cylinder position, and the installation position of the gas cylinder floats greatly before and after, and it is also easy to interfere with the transmission shaft, and the vehicle assembly consistency is poor. Utility Model Content
[0003] The utility model aims to provide an air cylinder installation structure, which is used to solve the problems that the air cylinder is installed by connecting a band with a bracket in the prior art, resulting in large position fluctuation of the air cylinder and poor vehicle assembly performance.
[0004] The utility model solves the above problems through the following technical solutions:
[0005] A gas cylinder installation structure includes a plurality of gas cylinder pocket beams arranged on the inner sides of lower wing portions of a left longitudinal beam and a right longitudinal beam of a vehicle frame, the gas cylinders are arranged on the upper portions of the plurality of gas cylinder pocket beams, the gas cylinders are installed and fixed by the plurality of gas cylinder pocket beams, and the plurality of gas cylinder pocket beams are formed with raised portions for avoiding a transmission shaft, groove portions for installing the gas cylinders, and horizontal portions connected to the left longitudinal beam and the right longitudinal beam of the vehicle frame.
[0006] As a further improvement of the utility model, the air reservoir pocket beam is made of spring steel so that the air reservoir pocket beam has elasticity.
[0007] As a further improvement of the present invention, the groove portion is formed with no less than one positioning hole, and the air storage cylinder is installed through the positioning hole.
[0008] As a further improvement of the utility model, the horizontal portion is formed with no less than one mounting hole, through which the air reservoir pocket beam is mounted on the inner sides of the lower wing portions of the left longitudinal beam and the right longitudinal beam of the frame.
[0009] As a further improvement of the utility model, a mounting pad matched with the positioning hole of the air reservoir pocket beam is arranged outside the air reservoir, and the screw is connected to the mounting pad of the air reservoir through the air reservoir pocket beam.
[0010] As a further improvement of the present invention, the screw is a self-tapping screw.
[0011] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0012] The air cylinder mounting structure is mounted on the lower wing surface of the frame via an air cylinder pocket beam, so that the relative positions of the air cylinder and the transmission shaft are fixed. The air cylinder is directly mounted on the air cylinder pocket beam and is no longer fixed via a hoop, so it is not affected by the height of the frame and also prevents interference with the transmission shaft due to mounting errors during installation. The number of parts is reduced, the assembly efficiency is high, and the front and rear positions of the air cylinder are fixed during installation, so the vehicle assembly has high consistency, is stable and reliable for long-term use, has high safety, and has a high degree of commonality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the installation of an air storage cylinder installation structure and a transmission shaft of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of installing an air storage cylinder in an air storage cylinder installation structure of the utility model;
[0015] Figure 3 This is a structural schematic diagram of the air storage cylinder beam of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the gas storage cylinder of the utility model.
[0017] Figure numerals: 1, air cylinder pocket beam; 11, raised portion; 12, groove portion; 13, horizontal portion; 14, positioning hole; 15, mounting hole; 2, air cylinder; 21, mounting pad. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Example
[0020] Combined with Figure 1-4 As shown, an air cylinder installation structure includes a plurality of air cylinder pocket beams 1 arranged on the inner sides of the lower wings of the left longitudinal beam and the right longitudinal beam of the frame, and an air cylinder 2 is arranged on the upper parts of the plurality of air cylinder pocket beams. The air cylinder is installed and fixed by the plurality of air cylinder pocket beams to ensure that the installation position of the air cylinder is fixed, so that the relative position of the air cylinder and the transmission shaft is fixed and is not affected by the height of the frame.
[0021] Furthermore, the air reservoir pocket beam is elastic so that the air reservoir pocket beam can adapt to the shape of the air reservoir and has a shock absorbing effect. Preferably, the air reservoir pocket beam is made of spring steel.
[0022] For details, please refer to the attached Figure 3 The middle part of the air reservoir pocket beam has an upward protrusion 11, two grooves 12 on both sides of the protrusion, and two horizontal parts 13 respectively located on the outside of the grooves. The protrusion 11 can effectively avoid the transmission shaft, and the degree of commonality is high, so that the installation is not affected by the height of the frame and does not affect the transmission of the transmission shaft; the air reservoir is installed in the groove part 12, and the groove part is formed with no less than one positioning hole 14, and the air reservoir is fixedly installed through the positioning hole 14; the two horizontal parts 13 are also formed with no less than one installation hole 15, and the air reservoir pocket beam is installed on the inner side of the lower wing of the left longitudinal beam and the right longitudinal beam of the frame through the installation hole 15.
[0023] In this embodiment, the gas cylinder is circumferentially fixed with two mounting pads 21 that match the positioning holes of the gas cylinder pocket beam. Of course, corresponding arrangements can also be made according to the number of positioning holes, and no limitation is imposed on this. In this embodiment, two gas cylinder pocket beams are provided to match and install two gas cylinders. Of course, corresponding adjustments can also be made according to the number of gas cylinders or other requirements, and no limitation is imposed on this.
[0024] The mounting pad 21 on the gas reservoir is connected to the groove portion 12 of the gas reservoir pocket beam by screws. Preferably, the screws are self-tapping screws.
[0025] The utility model provides an air cylinder installation structure with reduced parts and components, high assembly efficiency, and a fixed front and rear position of the air cylinder installation, so that the vehicle assembly consistency is high. The air cylinder is installed on the lower wing surface of the frame through the air cylinder scoop beam, so that the relative position of the air cylinder and the transmission shaft is fixed and is not affected by the height of the frame, and also prevents the installation error from interfering with the transmission shaft during installation. The air cylinder is directly installed on the air cylinder scoop beam and is no longer fixed by a hoop. It is stable and reliable for long-term use and has high safety. It is also highly universal and the installation is not affected by the height of the frame.
[0026] Although the present invention is described herein with reference to the illustrative embodiments of the present invention, the above embodiments are merely preferred embodiments of the present invention, and the embodiments of the present invention are not limited to the above embodiments. It should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in this application.
Claims
1. A gas cylinder installation structure, characterized in that: It comprises a plurality of gas cylinder pocket beams arranged on the inner sides of the lower wing parts of the left longitudinal beam and the right longitudinal beam of the frame, the gas cylinder is arranged on the upper parts of the plurality of gas cylinder pocket beams, the gas cylinder is installed and fixed by the plurality of gas cylinder pocket beams, and the plurality of gas cylinder pocket beams are formed with a raised part for avoiding the transmission shaft, a groove part for installing the gas cylinder and a horizontal part connected with the left longitudinal beam and the right longitudinal beam of the frame.
2. The gas cylinder installation structure according to claim 1, characterized in that: The air reservoir pocket beam is made of spring steel so that the air reservoir pocket beam has elasticity.
3. The gas cylinder installation structure according to claim 1 or 2, characterized in that: The groove portion is formed with at least one positioning hole, through which the air storage cylinder is installed.
4. The gas cylinder installation structure according to claim 3, characterized in that: The horizontal portion is formed with at least one mounting hole, through which the air reservoir pocket beam is mounted on the inner sides of the lower wing portions of the left longitudinal beam and the right longitudinal beam of the frame.
5. The gas cylinder installation structure according to claim 3, characterized in that: A mounting pad matched with the positioning hole of the air reservoir pocket beam is arranged outside the air reservoir, and the screw is connected with the mounting pad of the air reservoir through the air reservoir pocket beam.
6. The gas cylinder installation structure according to claim 5, characterized in that: The screw is a self-tapping screw.