Full-automatic brick unloading packer

By designing a fully automatic brick unloading and packing machine, using the cooperation of multiple conveyor belts and robotic arms, the bricks are efficiently and automatically stacked and packed, solving the problems of low automation and uneven packing in the existing technology, and improving Improve work efficiency and reduce costs.

CN222373192UActive Publication Date: 2025-01-21CHONGQING ZHUOGONG TECH
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Patent Information

Application Number
CN202420921831.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-21
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing brick unloading and baling machines are not very automated and require manual assistance. Different varieties and batches of bricks require different stacking arrangements, resulting in untidy packaging and difficult to stack effectively.

Method used

A fully automatic brick unloading and packing machine is designed. Through the cooperation of multiple conveyor belts and mechanical arms, the bricks can be leveled, grouped, stacked and packed to ensure that the bricks are neatly arranged. Push-pull components enable more efficient stacking and packing.

Benefits of technology

It achieves efficient and automated stacking and packaging of bricks, reduces manual operations, improves work efficiency, ensures neat and firm stacking of bricks, and reduces business costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of brick unloading and packing machines, and discloses a full-automatic brick unloading and packing machine which comprises a bottom support, main supports are fixedly connected to the upper end of the bottom support, a longitudinal sliding groove support is fixedly connected between the main supports, and a longitudinal sliding seat is slidably connected to the upper end of the longitudinal sliding groove support. A lifting grabbing disc is movably connected to the lower portion of the longitudinal sliding base, a first conveying belt is arranged below the lifting grabbing disc, and a second conveying belt is arranged on the rear side of the first conveying belt. The tiled bricks are integrated through the first fixing support, the originally irregular bricks are pushed and tightly attached, the bricks are arranged in order, the bricks can be more efficiently positioned and clamped in the follow-up moving, stacking and packaging processes, and therefore the bricks of different layers can be better stressed, and the quality of the bricks is improved. And in the packaging, moving and stacking process, the conditions that stress is not uniform, and stacking cannot be achieved due to shaking are reduced, and therefore the bricks can be effectively tidied while the packaging efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of brick unloading and baling machines, and more specifically, to a full-automatic brick unloading and baling machine. Background Art

[0002] After the bricks are produced, they need to be packaged for subsequent transportation. Due to technical limitations, the various steps of packaging have not been carried out continuously, and the degree of automation is not high, and manual assistance is still required. Since different types of bricks and different batches of bricks require different stacking arrangements, the bricks need to be laid flat and stacked before they can be packaged. When laying bricks flat, the bricks need to be placed on a conveyor belt. Because bricks sometimes stick to each other during placement, and the spacing between them is different, it is more difficult to stack the bricks on the conveyor belt, and it is impossible to effectively and firmly stack and package them. There will be gaps between adjacent bricks in the brick layer, which will cause the bricks after the guide group to be uneven. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a fully automatic brick unloading and packaging machine, which has the advantages of systematically leveling, grouping and stacking bricks.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic brick unloading and baling machine, the upper end of the bottom bracket is fixedly connected to the main bracket, the longitudinal slide bracket is fixedly connected between the main brackets, the upper end of the longitudinal slide bracket is slidably connected to the longitudinal slide seat, the lower part of the longitudinal slide seat is movably connected to a lifting grab plate, a conveyor belt 1 is provided below the lifting grab plate, a conveyor belt 2 is provided at the rear side of the conveyor belt 1, a fixed bracket 1 is slidably connected to the upper end of the conveyor belt 2, a longitudinal push-pull component is fixedly connected to the upper end of the fixed bracket 1, a conveyor belt 3 is provided at the rear side of the conveyor belt 2, a fixed bracket 2 is fixedly connected to the top of the conveyor belt 3, a transverse grouping bracket is fixedly connected to the upper left end of the fixed bracket 2, a mechanical arm is provided at the rear side of the conveyor belt 3, and a conveyor belt 4 is provided at the rear side of the mechanical arm.

[0005] As a preferred technical solution of the utility model, connecting rods are evenly distributed on the four corners of the lifting grab plate, and the connecting rods all pass through the longitudinal slide and have a length greater than the height of the longitudinal slide from the ground.

[0006] As a preferred technical solution of the utility model, the rear side of the fixed bracket is an empty groove, and the lower side of the front end of the longitudinal push-pull component is fixedly connected with a push plate, and the area of ​​the push plate is equal to the area value of the inner front side of the fixed bracket.

[0007] As a preferred technical solution of the utility model, a baffle is fixedly connected to the right side of the transverse grouping bracket, and the width of the baffle is smaller than the distance between the three bricks on the conveyor belt.

[0008] As a preferred technical solution of the present utility model, the mechanical arm can rotate by degrees, and a suction cup is fixed to the upper end of the mechanical arm.

[0009] As a preferred technical solution of the utility model, the left end of the conveyor belt three is a fixed platform, and the area value of the fixed platform is larger than the area value of the brick group after grouping at the upper end of the conveyor belt three.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. The utility model integrates the laid bricks through a fixed bracket, pushes the originally uneven bricks together, and arranges the bricks neatly. In the subsequent moving, stacking, and packaging processes, the bricks can be positioned and clamped more efficiently, so that different layers of bricks can be better stressed. In the process of packaging, moving, and stacking, there is less uneven force and less shaking and stacking. Therefore, the bricks can be effectively arranged while ensuring the packaging efficiency.

[0012] 2. The utility model, through the coordination between multiple conveyor belts, has achieved mechanized production for the original tedious operations such as manual stacking and packaging, reducing the waste of human resources, reducing enterprise costs, and greatly improving work efficiency. The risk of packaging bricks is reduced by using a robotic arm during stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the lifting grab plate of the utility model structure;

[0015] Figure 3 It is a cross-sectional schematic diagram of the paving area of ​​the structure of the utility model;

[0016] Figure 4 The utility model structure Figure 3 The enlarged schematic diagram at A in the middle;

[0017] Figure 5 The utility model structure Figure 3 The enlarged schematic diagram of point B in the middle;

[0018] Figure 6 This is a schematic cross-sectional view of the stacking area of ​​the utility model structure;

[0019] Figure 7 The utility model structure Figure 6 Enlarged schematic diagram at point C in the middle.

[0020] In the figure: 1. Bottom bracket; 2. Main bracket; 3. Conveyor belt 1; 4. Longitudinal slide; 5. Lifting grab plate; 6. Fixed bracket 1; 7. Longitudinal push-pull assembly; 8. Conveyor belt 2; 9. Conveyor belt 3; 10. Fixed bracket 2; 11. Horizontal grouping bracket; 12. Longitudinal slide bracket; 13. Robotic arm; 14. Conveyor belt 4. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 7 As shown, the utility model provides a fully automatic brick unloading and baling machine, the upper end of the bottom bracket 1 is fixedly connected to the main bracket 2, the main brackets 2 are fixedly connected with a longitudinal slide bracket 12, the upper end of the longitudinal slide bracket is slidably connected to the longitudinal slide seat, the lower part of the longitudinal slide seat 4 is movably connected with a lifting grab plate 5, a conveyor belt 3 is provided below the lifting grab plate 5, a conveyor belt 2 8 is provided at the rear side of the conveyor belt 1 3, a fixed bracket 1 6 is slidably connected to the upper end of the conveyor belt 2 8, a longitudinal push-pull component 7 is fixedly connected to the upper end of the fixed bracket 1 6, a conveyor belt 3 9 is provided at the rear side of the conveyor belt 2 8, a fixed bracket 2 10 is fixedly connected above the conveyor belt 3 9, a transverse grouping bracket 11 is fixedly connected to the upper left end of the fixed bracket 2 10, a mechanical arm 13 is provided at the rear side of the conveyor belt 3 9, and a conveyor belt 4 14 is provided at the rear side of the mechanical arm 13.

[0023] Through the combination and coordination of conveyor belts, the blocks can be leveled, grouped, moved and stacked, and the bricks can be stacked and packed more tightly, which reduces labor and increases packaging efficiency.

[0024] Among them, connecting rods are evenly distributed on the four corners of the lifting grab plate 5, and the connecting rods all pass through the longitudinal slide 4 and the length value is greater than the height value of the longitudinal slide 4 from the ground.

[0025] The lifting and lowering of the lifting grab plate 5 is controlled by the longitudinal slide 4 to grab bricks. Because the length of the connecting rod is greater than the height of the longitudinal slide 4 from the ground, bricks of any size can be grabbed.

[0026] Among them, the rear side of the fixed bracket 6 is an empty groove, and the lower side of the front end of the longitudinal push-pull component 7 is fixedly connected with a push plate, and the area of ​​the push plate is equal to the area value of the inner side of the front side of the fixed bracket 6.

[0027] The bricks on the conveyor belt 2 8 are pushed to the conveyor belt 3 9 for transmission through the longitudinal push-pull assembly 7, and the bricks are stacked and arranged.

[0028] Among them, a baffle is fixedly connected to the right side of the horizontal grouping bracket 11, and the width of the baffle is smaller than the distance between the bricks on the conveyor belt three 9.

[0029] The horizontal grouping bracket 11 performs periodic up-and-down movement, and the baffle of the horizontal grouping bracket 11 is inserted into the brick joints to separate the groups through a fixed transmission speed.

[0030] The mechanical arm 13 can rotate 360°, and a suction cup is fixed to the upper end of the mechanical arm 13 .

[0031] The robot arm 13 sucks the grouped bricks through its suction cup, and rotates to pick and place them so that the neat brick groups can be stacked.

[0032] Among them, the left end of the conveyor belt three 9 is a fixed platform, and the area value of the fixed platform is larger than the area value of the brick group after grouping at the upper end of the conveyor belt three 9.

[0033] The conveyor belt 3 9 continuously transmits the divided brick groups for stacking and packaging. When facing bricks of different sizes, there is extra space for buffering operation in case the suction cup may be damaged and the gripping is unsuccessful.

[0034] The working principle and use process of this utility model:

[0035] The fired bricks are first placed on conveyor belt 1 3, and moved to the bottom of the lifting grab plate 5 through conveyor belt 1 3. The lifting grab plate 5 is lifted and lowered, descends to grab the bricks and then rises, and then moves horizontally back and forth through the longitudinal slide 4 above the longitudinal slide bracket 12. When the longitudinal slide 4 moves to the top of conveyor belt 2 8, the lifting grab plate 5 descends and puts down the bricks. The bricks are transported to the inside of the fixed bracket 1 6 along the conveyor belt 2 8, and then the longitudinal push-pull component 7 is pushed backward to push the bricks inside the fixed bracket 6 horizontally to the top of conveyor belt 3 9. During the movement, the thrust makes the bricks fit tightly together, and the bricks continue to be transported to the inside of the fixed bracket 2 10 on conveyor belt 3 9. The horizontal grouping bracket 11 repeats the up and down movement to group the bricks. The grouped bricks are transported to the left end of conveyor belt 3 9, and the robotic arm 13 absorbs and fixes the grouped brick groups, and transfers them to conveyor belt 4 14 for stacking and packaging.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic brick unloading and packing machine, comprising a bottom bracket (1), characterized in that: The upper end of the bottom bracket (1) is fixedly connected to a main bracket (2), a longitudinal slide bracket (12) is fixedly connected between the main brackets (2), the upper end of the longitudinal slide bracket (12) is slidably connected to a longitudinal slide seat (4), the lower part of the longitudinal slide seat (4) is movably connected to a lifting grab plate (5), a conveyor belt (3) is provided below the lifting grab plate (5), a conveyor belt (8) is provided at the rear side of the conveyor belt (3), and the upper end of the conveyor belt (8) is slidably connected to the longitudinal slide seat (4). There is a fixed bracket one (6), the upper end of the fixed bracket one (6) is fixedly connected to a longitudinal push-pull assembly (7), a conveyor belt three (9) is arranged on the rear side of the conveyor belt two (8), a fixed bracket two (10) is fixedly connected above the conveyor belt three (9), a transverse grouping bracket (11) is fixedly connected to the upper left end of the fixed bracket two (10), a mechanical arm (13) is arranged on the rear side of the conveyor belt three (9), and a conveyor belt four (14) is arranged on the rear side of the mechanical arm (13).

2. The fully automatic brick unloading and baling machine according to claim 1 is characterized in that: Connecting rods are evenly distributed at the four corners of the lifting grab plate (5), and the connecting rods all pass through the longitudinal slide seat (4) and have a length greater than the height of the longitudinal slide seat (4) from the ground.

3. The fully automatic brick unloading and baling machine according to claim 1 is characterized in that: The rear side of the fixed bracket (6) is an empty slot, and the lower side of the front end of the longitudinal push-pull assembly (7) is fixedly connected with a push plate, and the area of ​​the push plate is equal to the area value of the interior of the front side of the fixed bracket (6).

4. The fully automatic brick unloading and baling machine according to claim 1 is characterized in that: A baffle is fixedly connected to the right side of the transverse grouping bracket (11), and the width of the baffle is smaller than the distance between the bricks on the conveyor belt three (9).

5. The fully automatic brick unloading and baling machine according to claim 1 is characterized in that: The mechanical arm (13) can rotate 360 ​​degrees, and a suction cup is fixed on the upper end of the mechanical arm (13).

6. The fully automatic brick unloading and baling machine according to claim 1 is characterized in that: The left end of the conveyor belt three (9) is a fixed platform, and the area value of the fixed platform is larger than the area value of the brick group after grouping at the upper end of the conveyor belt three (9).