Pneumatic belt reversed loader

By designing a pneumatic belt transfer machine, using hydraulic rods and moving wheels to achieve flexible movement, setting coal collecting plates and locking devices to prevent coal from falling, and extending the service life of the belt through adjusting devices, the problem of coal falling in the tunnel is solved. problems, improving resource utilization and work efficiency.

CN222373629UActive Publication Date: 2025-01-21CHANGCUN COAL MINE OF SHANXI LUAN ENVIRONMENTAL PROTECTION ENERGY DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421072514.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-21
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

During the process of expanding the tunnel eye, coal often falls from both sides, resulting in increased resource waste, cleaning and maintenance workload, and safety hazards. Existing belt conveyors cannot adapt to conveyor lines or material stacking heights of different heights, which limits their application scenarios.

Method used

A pneumatic belt transfer machine is designed, including a belt bracket, a moving wheel, a locking device and an adjusting device. The machine can move flexibly through hydraulic rods and moving wheels. A coal collecting plate and a locking device are provided to prevent coal from falling. The adjustment device can adjust the belt tension. A coal collecting bucket is set at the rear of the machine to collect scattered coal.

Benefits of technology

Effectively prevent coal from falling from both sides, reduce resource waste and clean-up workload, improve collection efficiency, reduce human resources and time costs, improve workplace environmental sanitation, and extend the service life of the belt.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222373629U_ABST
    Figure CN222373629U_ABST
Patent Text Reader

Abstract

Hydraulic rods are connected to the two sides of a conveyor, meanwhile, moving wheels are connected to the bottom ends of the hydraulic rods, moving is convenient, meanwhile, the applicability and flexibility of the pneumatic belt reversed loader are improved, a coal collecting plate is arranged at the position of a machine head, coal is prevented from falling from the two sides during conveying, a coal collecting hopper is welded to the position of a machine tail, and the conveying efficiency is improved. Coal scattered during transferring is collected, waste and scattering of the coal are avoided, the collecting efficiency is improved, the frequency and workload of cleaning work are reduced, manpower resources and time cost are saved, the environmental sanitation of a working place is improved, the coal collecting plate can be turned over, the coal collecting hopper is turned over to the belt when the belt is moved, and meanwhile the coal collecting plate can be turned over. The adjusting device arranged on the tail adjusting frame can adjust the tensioning force of the belts, the chain block on the lower portion tensions the joint of the two belts, it is ensured that the belts at the joint can be tightly connected, the whole device is driven based on a pneumatic motor, the risk caused by the influence of factors such as damp and dust accumulation is reduced, and the reliability of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of secondary coal transport and collection equipment, in particular to a pneumatic belt transfer machine. Background Art

[0002] When expanding the tunnel cut (large-section tunnel), the coal needs to be manually transported to a belt 5 meters away and then transported out of the work site. This is time-consuming and labor-intensive. During the falling transportation, the coal often falls from both sides, which not only wastes resources, but also increases the workload of cleaning and maintenance. It also poses a safety hazard. The currently used belt conveyors cannot adapt to conveyor lines of different heights or material stacking heights, which limits their application in different scenarios. Utility Model Content

[0003] The utility model aims to provide a pneumatic belt conveyor to solve the problem that coal often falls from both sides, which not only wastes resources, but also increases the workload of cleaning and maintenance, and also poses a safety hazard. The belt conveyors currently used cannot adapt to the problem of conveyor lines of different heights or material stacking heights.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic belt transfer machine, driven by a pneumatic motor, including a belt support, a moving wheel, a locking device, and an adjusting device. The belt support is a welded rectangular frame. The left and right sides of the belt support are respectively connected with hydraulic rods, and the hydraulic rods are located at the front and rear ends of the left and right sides of the belt support. The bottom end of the hydraulic rod is connected with the moving wheel. The left and right hydraulic rods are connected by reinforcing ribs. A number of belt rollers are evenly distributed on the top of the belt support. Fixed blocks are arranged between the belt rollers. A coal collecting plate is hinged on the fixed block. The coal collecting plate is connected with a locking device. The front side end of the belt support is hinged with The roller is used to drive belt transportation. A belt is arranged on the roller. The roller is connected to the output end of the pneumatic motor. An adjusting frame is welded to the rear side end of the belt bracket. An adjusting device is connected to the adjusting frame. A flat roller is slidably fitted between the two adjusting devices. A coal collecting hopper is welded to the bottom end of the adjusting frame for collecting coal. The locking device includes a locking block and an unlocking lever. A concave groove is provided on the coal collecting plate. A locking block is arranged at the rear end of the coal collecting plate. The locking block cooperates with the concave groove. The locking block is hinged to the fixed block, and the unlocking lever is fixedly connected to the left and right ends of the hinged rotating shaft. A spring is fixedly connected to the rear end of the locking block, and the other end of the spring is fixedly connected to the limit plate.

[0005] Preferably, a fall chain is also included, which is installed at the joints of the two belts and is used to tighten the joints of the belts.

[0006] Preferably, a coal collecting hopper is welded to the bottom end of the regulating frame for collecting coal.

[0007] Preferably, the adjusting device includes a screw, a bearing block, a slider, and a handwheel, the left and right ends of the screw are connected with bearing blocks, the bearing blocks are fixedly connected to the left and right ends of the adjustment frame, the screw is slidably fitted with a slider, the flat roller is connected to the slider, and the right end of the screw is fixedly connected to a handwheel.

[0008] Preferably, a coupling is connected between the output end of the pneumatic motor and the drum, and the coupling adopts a flange connection structure, wherein the front end is connected to the shaft sleeve, and the other end is connected to the gear sleeve.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] By connecting hydraulic rods on both sides of the conveyor and connecting moving wheels at the bottom of the hydraulic rods, it is easy to move and its applicability and flexibility are increased. A coal collecting plate is set at the head of the machine to prevent coal from falling from both sides during transportation. A coal collecting hopper is welded at the tail of the machine to collect coal scattered during transfer, thereby avoiding waste and scattering of coal, improving collection efficiency, reducing the frequency and workload of cleaning work, saving human resources and time costs, and improving environmental sanitation in the workplace. The coal collecting plate is flippable, and when the belt is moved, the coal collecting hopper can be flipped to the belt. At the same time, the adjustment device set on the tail adjustment frame can adjust the belt tensioning force, effectively increasing the service life of the belt. The lower fall chain tightens the connection between the two belts to ensure that the belts at the joints can be tightly connected to avoid belt breakage or jamming. In addition, the overall device is driven by a pneumatic motor, which reduces the risk of being affected by factors such as moisture and dust accumulation, and improves the reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall front structure of the utility model.

[0012] Figure 2 It is a schematic diagram of the overall right side structure of the utility model.

[0013] Figure 3 This is a schematic diagram of the locking device structure of the utility model.

[0014] Figure 4 It is a schematic diagram of the structure of the regulating device of the utility model.

[0015] Figure 5 This is a schematic diagram of the coupling structure of the utility model.

[0016] In the figure: 1. belt bracket; 2. moving wheel; 301. roller; 302. belt roller; 303. locking device; 304. adjustment frame; 305. flat roller; 306. adjustment device; 3301. coal collecting plate; 3302. locking block; 3303. unlocking lever; 3304. screw; 3305. bearing block; 3306. slider; 3307. hand wheel; 4. fall chain; 5. pneumatic motor; 6. coal collecting hopper; 7. coupling. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figure 1-5The utility model provides an embodiment: a pneumatic belt transfer machine, which is driven by a pneumatic motor 5. There are factors such as moisture and dust in the underground environment, which can easily cause electrical equipment failure. Since the pneumatic motor 5 has no electrical components, the risk of being affected by factors such as moisture and dust is reduced, and the reliability of the equipment is improved. The pneumatic motor 5 does not need to use electricity or fuel. It is driven by wind power, so no emissions are generated during use. It is an environmentally friendly and energy-saving driving method. Since there are no complex electrical components, it is not easily affected by power fluctuations, circuit failures and other problems. Therefore, it is more reliable than electric motors in underground coal mines. It includes a belt bracket 1, a moving wheel 2, a locking device 303, and an adjusting device 306. The belt bracket 1 is a welded frame. The belt bracket 1 is used to support and fix the belt and related components. The left and right sides of the belt bracket 1 are respectively connected to hydraulic rods. The hydraulic The rod is widely applicable to conveyor lines or material stacking heights of different heights, which increases its applicability and flexibility. The hydraulic rod is located at the front and rear ends of the left and right sides of the belt support 1. The bottom end of the hydraulic rod is connected to a moving wheel 2. The left and right hydraulic rods are connected by reinforcing ribs. The moving wheel 2 is connected to the bottom end of the hydraulic rod, so that the conveyor can move. The reinforcing ribs form an integral linkage for left and right movement, which is convenient for movement. A number of belt rollers 302 are evenly distributed on the top of the belt support 1. The belt rollers 302 are evenly distributed on the top of the belt support 1 to support and guide the operation of the belt. The right end of the belt roller 302 is evenly distributed with fixed blocks, which are fixedly connected to the belt support 1. The fixed block is hinged with a coal collecting plate 3301 A locking device 303 is connected to the coal collecting plate 3301. A roller 301 is hinged on the front side end of the belt bracket 1 for driving the belt transportation. A belt is arranged on the roller 301. The roller 301 is located at the left side end of the belt bracket 1 for installing the belt and is connected to the output end of the pneumatic motor 5 to transmit power to the belt. The roller 301 is connected to the output end of the pneumatic motor 5. An adjusting frame 304 is welded to the rear side end of the belt bracket 1. An adjusting device 306 is connected to the adjusting frame 304. A flat roller 305 is slidably matched between the two adjusting devices 306. A coal collecting hopper 6 is welded to the bottom end of the adjusting frame 304 for collecting coal. The flat roller 305 cooperates with the adjusting device 306 to help adjust the belt. The tension also includes a fall chain 4, which is installed at the two belt joints to tighten the belt joints to ensure the continuity and stability of the belt. The belt joints connect two sections of belts, but because the belts will relax and stretch to a certain extent during use, this causes the belts at the joints to loosen or even detach. The function of the fall chain 4 is to tighten the belts at the joints through its own tension to ensure that the belts at the joints can be closely connected, thereby avoiding the occurrence of belt breakage or jamming. The fall chain 4 is installed at the two belt joints to tighten the belt joints. A coupling 7 is connected between the output end of the pneumatic motor 5 and the drum 301. The coupling 7 adopts a flange connection structure, in which the front end is connected to the shaft sleeve and the other end is connected to the gear sleeve.The design of coupling 7 simplifies the installation of coupling 7. The installer only needs to connect the sleeve and gear sleeve to the corresponding shaft respectively, without having to perform complicated alignment operations on the same shaft. The design of coupling 7 helps to reduce the vibration and impact caused by misalignment of the shaft or uneven load in the transmission system, which helps to extend the life of the equipment and bearings and improve the stability of the overall system.

[0022] Example 2: Please refer to Figure 3 , based on Example 1, it also has the following structure:

[0023] The locking device 303 includes a coal collecting plate 3301, a locking block 3302, and an unlocking button 3303. The coal collecting plate 3301 is hinged at the front end of the fixed block. The coal collecting plate 3301 is hinged at the front end of the fixed block and is mainly used to limit the movement of coal, provide blocking and guiding functions during coal mine transportation, and ensure the orderly transportation of coal. A concave groove is provided on the coal collecting plate 3301, and a locking block 3302 is provided at the rear end of the coal collecting plate 3301. The locking block 3302 is hinged to the middle part of the fixed block, and the locking block 3302 cooperates with the concave groove slot to lock or release the coal collecting plate 3301, and locks the coal collecting plate 3301 after flipping to avoid the coal collecting plate 3301 from tilting due to shaking, thereby It cannot withstand coal mines, and the left and right ends of the hinged shaft are fixedly connected with unlocking buttons 3303. After use, the unlocking button 3303 is rotated to unlock the locking block 3302 at the top of the shaft from the concave groove, thereby unlocking the coal collecting plate 3301. The locking block 3302 cooperates with the concave groove slot, and a spring is fixedly connected to the rear end of the locking block 3302. The spring provides force to ensure that the locking block 3302 can quickly return to the locked state after unlocking, thereby increasing the stability and reliability of the device, and at the same time providing shock absorbing effect when the coal collecting plate 3301 blocks the coal. The other end of the spring is fixedly connected to the limit plate, and the limit plate prevents the coal collecting plate 3301 from flipping too large an angle. When the locking block 3302 cooperates with the concave groove, the locking block 3302 is fixed at the rear end of the coal collecting plate 3301, limiting the movement of the coal collecting plate 3301. The operation of rotating the unlocking button 3303 can unlock the locking block 3302 and release the lock on the coal collecting plate 3301. After unlocking, the action of the spring allows the locking block 3302 to quickly reset. The device design allows manual unlocking to cope with maintenance, emergency situations or situations requiring manual intervention.

[0024] Example 3: Please refer to Figure 4 , based on embodiments 1 and 2, it also has the following structure:

[0025] The adjusting device 306 includes a lead screw 3304, a bearing block 3305, a slider 3306, and a handwheel 3307. The left and right ends of the lead screw 3304 are connected with bearing blocks 3305. The bearing blocks 3305 provide a rotating base for the lead screw 3304 to ensure the smooth movement of the lead screw 3304. The bearing blocks 3305 are fixedly connected to the left and right ends of the adjusting frame 304. The lead screw 3304 is slidably fitted with a slider 3306. The slider 3306 is used to convert the rotational motion of the lead screw 3304 into linear motion and adjust the flat roller 305 at the same time, thereby changing the tension of the belt. The flat roller 305 is connected to the slider 3306. The right end of the lead screw 3304 is fixedly connected with a handwheel 3307. The handwheel 3307 rotates to drive the rotational motion of the lead screw 3304, thereby realizing the sliding adjustment of the entire flat roller 305.

[0026] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A pneumatic belt transfer machine, driven by a pneumatic motor (5), characterized in that: The invention comprises a belt support (1), a moving wheel (2), a locking device (303), and an adjusting device (306), wherein the belt support (1) is a welded rectangular frame, the left and right sides of the belt support (1) are respectively connected to hydraulic rods, the hydraulic rods are located at the front and rear ends of the left and right sides of the belt support (1), the bottom ends of the hydraulic rods are connected to the moving wheel (2), and the left and right hydraulic rods are connected by reinforcing ribs, a plurality of belt rollers (302) are evenly distributed on the top of the belt support (1), the right end of the belt rollers (302) is evenly distributed with fixed blocks, which are fixedly connected to the belt support (1), a coal collecting plate (3301) is hinged on the fixed block, and the coal collecting plate (3301) is connected to the locking device (303), the front side end of the belt support (1) is hinged to a roller (301) for driving belt transportation, a belt is provided on the roller (301), and the roller (301) 01) is connected to the output end of the pneumatic motor (5), an adjustment frame (304) is welded to the rear side end of the belt bracket (1), an adjustment device (306) is connected to the adjustment frame (304), a flat roller (305) is slidably matched between the two adjustment devices (306), a coal collecting hopper (6) is welded to the bottom end of the adjustment frame (304) for collecting coal, the locking device (303) comprises a locking block (3302) and an unlocking lever (3303), a concave groove is provided on the coal collecting plate (3301), a locking block (3302) is arranged at the rear end of the coal collecting plate (3301), the locking block (3302) cooperates with the concave groove, the locking block (3302) is hinged to the fixed block, and the unlocking lever (3303) is fixedly connected to the left and right ends of the hinged rotating shaft, a spring is fixedly connected to the rear end of the locking block (3302), and the other end of the spring is fixedly connected to the limit plate.

2. The pneumatic belt transfer machine according to claim 1, characterized in that: It also includes a fall chain (4) installed at the joints of the two belts and used to tighten the joints of the belts.

3. The pneumatic belt transfer machine according to claim 1, characterized in that: A coal collecting hopper (6) is welded to the bottom end of the regulating frame (304) for collecting coal.

4. The pneumatic belt transfer machine according to claim 1, characterized in that: The adjusting device (306) comprises a lead screw (3304), a bearing block (3305), a slider (3306), and a hand wheel (3307); the left and right ends of the lead screw (3304) are connected to the bearing blocks (3305); the bearing blocks (3305) are fixedly connected to the left and right ends of the adjusting frame (304); the lead screw (3304) is slidably fitted with a slider (3306); the flat roller (305) is connected to the slider (3306); and the right end of the lead screw (3304) is fixedly connected to the hand wheel (3307).

5. The pneumatic belt transfer machine according to claim 1, characterized in that: A coupling (7) is connected between the output end of the pneumatic motor (5) and the drum (301), and the coupling (7) adopts a flange connection structure, wherein the front end is connected to the shaft sleeve and the other end is connected to the gear sleeve.