Movable telescopic conveyor for earthwork digging, loading, transporting and unloading integrated construction
By designing the three-stage telescopic conveying structure of the mobile telescopic conveyor, the problem of difficult connection of transportation channels when the excavation area of soft soil foundation pit is large is solved, and long-distance and large-span telescopic transportation of earthwork is realized, which is fast, stable, structurally rigid and Advantages of directional telescopicity.
Patent Information
- Application Number
- CN202421206372.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The prior art is difficult to meet the needs of soft soil foundation pits. When the excavation area is large, the distance between the excavation equipment and the loading equipment is relatively long, making it difficult to effectively connect and retract the transportation channel.
A mobile telescopic conveyor is designed, which adopts a three-stage telescopic conveying structure, including a first conveying frame, a second conveying frame and a third conveying frame. The telescopic and moving frame is realized through the driving mechanism and crawler walking mechanism, which can Matching the movement of crawler mobile bucket wheel reclaimer and mobile loader.
It realizes long-distance, large-span earthwork transportation and loading and unloading, fast and stable expansion and contraction, high structural rigidity and strength, good support stability, directional expansion and contraction, and does not occupy additional space.
Smart Images

Figure CN222373869U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of earthwork excavation, loading and transportation equipment, and in particular relates to a mobile telescopic transporter used for the integrated construction of earthwork excavation, loading and transportation. Background Art
[0002] In view of the large excavation area of soft soil foundation pit and the long distance between excavation equipment and loading equipment, it is necessary to build a transportation channel to transport the excavated soil to the loading equipment first and then take it away by the transport vehicle. After the excavation equipment excavates a certain range, it needs to move longitudinally, but the entire transportation channel needs to be connected to the loading equipment outside the foundation pit. The existing transportation channel is difficult to meet the above needs. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a mobile telescopic conveyor for integrated construction of earthwork excavation, loading, transportation and unloading.
[0004] The technical solution adopted by the utility model is a mobile telescopic conveyor for integrated construction of earthwork excavation, loading, transport and unloading, including a first conveyor frame, a second conveyor frame and a third conveyor frame, the first conveyor frame, the second conveyor frame and the third conveyor frame are all truss frame structures, the left ends of the first conveyor frame and the second conveyor frame are both opened, the third conveyor frame is inserted into the second conveyor frame, two rows of pulleys are arranged near the right end of the third conveyor frame, the two rows of pulleys are against the bottom of the first track, the first track is fixedly connected to the front and rear sides of the second conveyor frame by two rails, two rows of auxiliary pulleys are arranged near the bottom of the left end of the second conveyor frame, the two rows of auxiliary pulleys support the bottom of the third conveyor frame, and the second conveyor frame Two rows of pulleys are arranged near the right end, and the two rows of pulleys are against the bottom of the second track. The second track is fixedly connected to the front and rear sides of the first conveyor frame by two pieces. Two rows of auxiliary pulleys are arranged near the bottom of the left end of the first conveyor frame, and the two rows of auxiliary pulleys support the bottom of the second conveyor frame. The first conveyor frame, the second conveyor frame and the third conveyor frame are respectively arranged with the first roller belt conveyor, the second roller belt conveyor and the third roller belt conveyor along their length directions on the tops. A driving mechanism for driving the first conveyor frame to extend and retract is connected between the first conveyor frame and the second conveyor frame. A crawler-type driving walking mechanism 1 and a crawler-type driving walking mechanism 2 are arranged at the right end of the first conveyor frame and the bottom of the left end of the second conveyor frame.
[0005] Furthermore, the above-mentioned driving mechanism includes an electric winder, a wire rope, a first pulley, a second pulley and a third pulley. The electric winder is installed at the inner end of the second conveyor frame, one end of the wire rope is wound on the electric winder, and the other end of the wire rope is fixedly connected to the right end of the second conveyor frame. The first pulley and the third pulley are respectively symmetrically arranged on the front and rear sides of the second conveyor frame near the left end, and the second pulley is arranged at the bottom of the first conveyor frame near the right end. After coming out of the electric winder, the wire rope is sequentially wound around the first pulley, the second pulley and the third pulley. The electric winder can store the wire rope and push the first conveyor frame out.
[0006] Furthermore, a crawler walking mechanism is provided at the bottom of the mobile telescopic conveyor, with the crawler walking mechanism at one end being located at a high position, and the crawler walking mechanism at the other end being located in the same horizontal plane as the crawler mobile bucket wheel reclaimer. The crawler mobile bucket wheel reclaimer is located at the soil to be excavated, and its excavation execution end excavates the soil and sends it into the conveyor belt on the crawler mobile bucket wheel reclaimer, and the discharge end of the conveyor belt is connected to the feed end of the mobile telescopic conveyor, and the discharge end of the mobile telescopic conveyor is connected to the feed end of the assembled conveyor corridor, and the discharge end of the assembled conveyor corridor is connected to the feed hopper of the mobile loader.
[0007] Compared with the prior art, the beneficial effect of the utility model is that the mobile telescopic conveyor designed by the utility model for the integrated construction of earth excavation, loading, transportation and unloading adopts a three-stage telescopic conveying structure, the telescopic movement is fast and stable, and can match the movement of the crawler mobile bucket wheel material taking device and the longitudinal immobility of the mobile loader to realize long-distance and large-span earth transportation and loading and unloading. The first and second stages are driven to telescope after the crawler walking mechanism walks, and the second and third stages are driven to telescope after the wire rope winding mechanism. The telescopic movement is fast and stable, smooth and reliable, the truss structure has high rigidity and strength, good support stability, and a socketing method from the outside to the inside. It can be directional telescopic. When not in use, the structure is compact and does not take up extra space. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a structural schematic diagram of an integrated construction device for earthwork excavation, loading, transporting and unloading;
[0009] Figure 2 It is a side view structural diagram of a mobile telescopic conveyor;
[0010] Figure 3 is a side structural schematic diagram of the first conveyor frame;
[0011] Figure 4 is a front structural schematic diagram of the first conveyor frame;
[0012] Figure 5 is a side structural schematic diagram of the second conveyor frame;
[0013] Figure 6is a front structural schematic diagram of the second conveyor frame;
[0014] Figure 7 is a side structural schematic diagram of the second conveyor frame;
[0015] Figure 8 It is a schematic diagram of the winding mechanism structure;
[0016] Fig. 9 It is a schematic diagram of the structure of the bottom scraper mechanism;
[0017] Fig.10 This is a schematic diagram of the end scraper mechanism structure. DETAILED DESCRIPTION
[0018] The present invention will be further explained below in conjunction with the accompanying drawings to facilitate better understanding by those skilled in the art.
[0019] Example 1
[0020] like Figure 1-10 As shown, a mobile telescopic conveyor for integrated construction of earthwork excavation, loading, transportation and unloading is used in conjunction with a crawler mobile bucket wheel reclaimer 1, an assembled conveying corridor 3 and a mobile loader 4 to form an integrated construction device for earthwork excavation, loading, transportation and unloading. The crawler mobile bucket wheel reclaimer 1 is located at the soil to be excavated, and its excavation execution end excavates the soil and feeds it into the conveying belt on the crawler mobile bucket wheel reclaimer 1. The discharge end of the conveying belt is connected to the feed end of the mobile telescopic conveyor 2, and the discharge end of the mobile telescopic conveyor 2 is connected to the feed end of the assembled conveying corridor 3. The discharge end of the assembled conveying corridor 3 is connected to the feed hopper of the mobile loader 4. Crawler walking mechanisms 1 5 are provided at both ends of the bottom of the mobile telescopic conveyor 2. The crawler walking mechanisms 1 5 are located in the pit. The inner end of the assembled conveying corridor 3 is located in the pit and supported by crawler walking mechanisms 2 6. A vehicle travel space is provided at the bottom of the mobile loader 4.
[0021] Furthermore, the crawler traveling mechanism 5 at one end of the mobile telescopic conveyor 2 is located at a high position, and the crawler traveling mechanism 5 at the other end and the crawler mobile bucket wheel reclaiming device 1 are located in the same horizontal plane.
[0022] In view of the large excavation area of the soft soil foundation pit, the crawler mobile bucket wheel material taking device 1 needs to move longitudinally after excavating a certain range, but the entire excavation integrated equipment needs to be connected to the mobile loader outside the foundation pit. In order to match the movement of the crawler mobile bucket wheel material taking device and the longitudinal immobility of the mobile loader, the above-mentioned mobile telescopic conveyor 2 is a three-stage telescopic conveying structure, which includes a first conveyor frame 201, a second conveyor frame 202 and a third conveyor frame 203 from the outside to the inside. The first conveyor frame 201, the second conveyor frame 202 and the third conveyor frame 203 are all truss frame structures, and the top, bottom, front side and rear side of the truss frame of the first conveyor frame 201, the second conveyor frame 202 and the third conveyor frame 203 are all provided with beams and fixedly connected to Multiple longitudinal beams between the cross beams are fixedly connected, and diagonal braces are fixedly connected between the longitudinal beams. The left ends of the first conveyor frame 201 and the second conveyor frame 202 are both open, which are convenient for the second conveyor frame and the third conveyor frame to extend respectively. The third conveyor frame 203 is inserted into the second conveyor frame 202. Two rows of pulleys 204 are arranged near the right end of the third conveyor frame 203. The two rows of pulleys 204 are against the bottom of the first track 205. In order to improve the supporting stability of the row of pulleys, two rows of auxiliary pulleys 201 (rotating on the third conveyor frame) are installed at corresponding positions above the two rows of pulleys. The auxiliary pulleys 201 are against the top of the first track 205. The first track 205 is fixedly connected to the front and rear sides of the second conveyor frame 202 by two respectively. The second conveyor Two rows of auxiliary pulleys 206 are arranged near the bottom of the left end of the frame 202, and the two rows of auxiliary pulleys 206 support the bottom of the third conveyor frame 203. Two rows of pulleys 207 are arranged near the right end of the second conveyor frame 202, and the two rows of pulleys 207 are against the bottom of the second track 208. In order to improve the supporting stability of the row of pulleys, two rows of auxiliary pulleys 2 (rotatably connected to the second conveyor frame 202) are installed at corresponding positions above the two rows of pulleys 2, and the auxiliary pulleys 2 are against the top of the first track 205. The second track 208 adopts two fixed connections to the front and rear sides of the first conveyor frame 201 respectively. Two rows of auxiliary pulleys 209 are arranged near the bottom of the left end of the first conveyor frame 201, and the two rows of auxiliary pulleys 209 support the second conveyor frame 20 2, the first conveyor frame 201, the second conveyor frame 202 and the third conveyor frame 203 are respectively arranged with the first roller belt conveyor 210, the second roller belt conveyor 211 and the third roller belt conveyor 212 along their length direction, a driving mechanism for driving the first conveyor frame 201 to extend and retract is connected between the first conveyor frame 201 and the second conveyor frame 202, a crawler-type driving walking mechanism 1 218 and a crawler-type driving walking mechanism 2 219 are arranged at the right end of the first conveyor frame 201 and the left end of the second conveyor frame 202, the crawler-type driving walking mechanism 1 218 and the crawler-type driving walking mechanism 2 219 are both driven by a pure electric mechanism, and have the functions of walking, rotating and pitching, respectively realizing walking, swing angle adjustment and pitching angle adjustment,The first conveyor frame 201 and the second conveyor frame 202 are extended and retracted by crawler-driven walking mechanism 1 218 and crawler-driven walking mechanism 2 219 respectively. The second conveyor frame 202 and the third conveyor frame 203 are extended and retracted by the driving mechanism, and the extension and retraction adjustment is fast. The crawler-driven walking mechanism 1 218 and crawler-driven walking mechanism 2 219 are installed on the first and second conveyor frames to improve the support stability of the equipment, because the overall weight is supported by the first and second conveyor frames, and the third conveyor frame is used as a cantilever conveyor, which has better overall stability. The use of multiple rows of pulleys and support pulleys can facilitate the rapid directional extension and retraction of the frame and improve the extension and retraction stability. An electric turntable is installed on the walking frame of the crawler-driven walking mechanism 1 218 and the crawler-driven walking mechanism 2 219. The electric turntable is hinged to the first conveyor frame or the second conveyor frame, and a telescopic hydraulic cylinder is installed on one side of the hinge to drive the first conveyor frame or the second conveyor frame to pitch around the hinge.
[0023] In order to realize the rapid extension and retraction of the third conveyor frame, the driving mechanism adopts a movable pulley method to drive the extension and retraction. The specific driving mechanism includes an electric winder 213, a wire rope 214, a first pulley 215, a second pulley 216 and a third pulley 217. The electric winder 213 is installed at the inner end of the second conveyor frame 202, one end of the wire rope 214 is wound on the electric winder 213, and the other end of the wire rope 214 is fixedly connected to the right end of the second conveyor frame 202. The first pulley 215 and the third pulley 217 are symmetrically arranged on the front and rear sides of the second conveyor frame 202 near the left end, respectively. The second pulley 216 It is arranged near the bottom of the right end of the first conveyor frame 201. After coming out of the electric winder 213, the wire rope 214 is wound around the first pulley 215, the second pulley 216 and the third pulley 217 in sequence. The electric winder 213 receives the wire rope 214 and can push the first conveyor frame 201 out. The layout of the first pulley 215, the second pulley 216 and the third pulley 217 is used to wind the wire rope, which can quickly achieve telescopic extension. The motor rotates a few times to meet the limitation of the telescopic length. The first pulley 215, the second pulley 216 and the third pulley 217 are all provided with a wire rope anti-slip mechanism to avoid falling off.
[0024] In order to improve the connection stability of the first conveyor rack 201, the second conveyor rack 202 and the third conveyor rack 203 after extension and retraction, the first rail 205 and the side vertical beam of the third conveyor rack 203 and the second rail 208 and the side vertical beam of the second conveyor rack 202 are all fixed by winding chains. After being fixed with multiple chains, the extension and retraction reliability of the first conveyor rack 201, the second conveyor rack 202 and the third conveyor rack 203 can be improved to avoid the occurrence of safety accidents.
[0025] In order to prevent the belt from being stuck with too much soft mud, affecting the belt operation and soil conveying, and sticking to the bottom auxiliary roller, the mud outlet ends of the first roller belt conveyor 210, the second roller belt conveyor 211 and the third roller belt conveyor 212 are all provided with end mud scraping mechanisms and bottom mud scraping mechanisms.
[0026] The end scraper mechanism includes an end scraper plate 220, which is made of elastic rubber material. One side of its blade tangentially abuts against the semicircle of the output end belt, and the lower side is fixedly connected to the end scraper cross tube 221. The two ends of the end scraper cross tube 221 are rotatably connected to the two end scraper bases 222 and extend out of one end of the end scraper base 222. After passing through the end scraper sleeve 223, it is locked with the sleeve locking screw 224. The end scraper base 222 is fixedly connected to the frame side wall plate of the first roller belt conveyor 210, the second roller belt conveyor 211 or the third roller belt conveyor 212. The end scraper sleeve 223 is fixedly connected to a rocker arm 225. The rocker arm 225 is provided with a rocker arm strip through hole 226 arranged along its length direction. The rocker arm strip through hole 226 movably passes through an adjusting screw 227. One end of the adjusting screw 227 is hinged on the hinge shaft 228, and the other end is connected to the hinge shaft 228. It is connected with an adjusting nut 229, and an articulated shaft 228 is fixedly connected horizontally and vertically to the top of the end scraper base 222. The adjusting screw 227 is sleeved with a compression spring 230, and the compression spring 230 is located between the adjusting nut 229 and the rocker arm 225. The end scraper mechanism is installed, which can carry out the initial scraping of the soft soil transported down, and the end belt is against the power roller. Under the tangential scraping action of the scraper plate, the scraped soil can be sent to the feed hopper of the next equipment, reducing the workload of the bottom scraper plate, and also avoiding the bottom scraper plate from hanging on the fallen soil (this soil may not enter the feed hopper because it is far from the end) to avoid affecting the belt operation and sticking to the auxiliary support roller. In addition, the two ends adopt the compression spring elastic structure installation and rocker arm drive compression, which can further realize the tangential elastic contact of the scraper plate, and is also more conducive to the blade hanging on the soft soil.
[0027] The bottom mud scraping mechanism includes a scraper blade 422, which is made of elastic rubber material. One side of its blade rests on the belt, and the lower side is fixedly connected to the horizontal tube 423. The two ends of the horizontal tube 423 are movably embedded in the vertical U-grooves 425 of two inverted U-shaped seats 424, and two sleeves 426 are sleeved on the inner sides of the two ends and locked with locking screws 427. The U-shaped seat 424 is installed on the inner side of the frame side wall plate of the first roller belt conveyor 210, the second roller belt conveyor 211 or the third roller belt conveyor 212. The top of the sleeve 426 is fixedly connected with a screw rod 428. The screw rod 428 passes through a horizontal plate 429 set on the inner side of the upper part of the U-shaped seat 424 and is connected to a nut 430. A compression spring 431 is installed between the nut 430 and the horizontal plate 429, and the compression spring 431 is sleeved on the screw rod 428. The installation of a bottom scraper mechanism can scrape off the soil that is easily adhered during the transportation of soft soil, so as to avoid affecting the operation of the belt and sticking to the auxiliary support rolling. The two ends are installed with a compression spring elastic structure, which can further realize the elastic contact of the scraper. The two sides are connected with sleeves, which is also convenient for adjusting the angle between the scraper and the belt surface, and is more conducive to the blade to hang off soft mud. The two ends of the horizontal tube are inserted into the U-shaped groove, and the screw and nut are used to facilitate the rapid adjustment of the vertical position and the stable connection of the horizontal tube.
[0028] In order to realize remote monitoring, cameras are set at the mud outlet end of the frame side wall plates of the first roller belt conveyor 210, the second roller belt conveyor 211 and the third roller belt conveyor 212. The cameras are set toward the belts to realize soil transportation monitoring.
[0029] The above-mentioned embodiments are only for describing the preferred implementation of the utility model, and are not intended to limit the scope of the utility model. Without departing from the design spirit and principle of the utility model, various modifications and improvements made by those skilled in the art to the technical solution of the utility model shall fall within the protection scope determined by the claims of the utility model.
Claims
1. A mobile telescopic conveyor for integrated earthwork excavation, loading, transport and unloading, characterized in that: The invention comprises a first conveyor frame (201), a second conveyor frame (202) and a third conveyor frame (203); the first conveyor frame (201), the second conveyor frame (202) and the third conveyor frame (203) are all truss frame structures; the left ends of the first conveyor frame (201) and the second conveyor frame (202) are both open; the third conveyor frame (203) is inserted into the second conveyor frame (202); two rows of pulleys are arranged near the right end of the third conveyor frame (203); (204), two rows of pulleys (204) are against the bottom of the first track (205), the first track (205) is respectively fixedly connected to the front and rear sides of the second conveyor frame (202) by two rods, the second conveyor frame (202) is provided with two rows of auxiliary pulleys (206) near the bottom of the left end, the two rows of auxiliary pulleys (206) support the bottom of the third conveyor frame (203), the second conveyor frame (202) is provided with two rows of pulleys (207) near the right end, the two rows The second pulley (207) is against the bottom of the second track (208), and the second track (208) is respectively fixedly connected to the front and rear sides of the first conveyor frame (201) by two pieces. Two rows of auxiliary pulleys (209) are arranged near the bottom of the left end of the first conveyor frame (201), and the two rows of auxiliary pulleys (209) support the bottom of the second conveyor frame (202). The tops of the first conveyor frame (201), the second conveyor frame (202) and the third conveyor frame (203) are connected along the A first roller belt conveyor (210), a second roller belt conveyor (211) and a third roller belt conveyor (212) are arranged in the length direction, a driving mechanism for driving the first conveyor frame (201) to extend and retract is connected between the first conveyor frame (201) and the second conveyor frame (202), and a crawler-type driving walking mechanism 1 (218) and a crawler-type driving walking mechanism 2 (219) are arranged at the bottom of the right end of the first conveyor frame (201) and the left end of the second conveyor frame (202).
2. The mobile telescopic conveyor for integrated earthwork excavation, loading, transport and unloading construction according to claim 1, characterized in that: The driving mechanism comprises an electric winding machine (213), a steel wire rope (214), a first pulley (215), a second pulley (216) and a third pulley (217); the electric winding machine (213) is installed at the inner end of the second conveying frame (202); one end of the steel wire rope (214) is wound on the electric winding machine (213); the other end of the steel wire rope (214) is fixedly connected to the right end of the second conveying frame (202); the first pulley (215) and the third pulley (217) are connected to the second conveying frame (202); The first conveyor frame (201) and the second conveyor frame (202) are symmetrically arranged at the front and rear sides of the second conveyor frame (202) near the left end, and the second pulley (216) is arranged at the bottom of the first conveyor frame (201) near the right end. After the steel wire rope (214) comes out of the electric winding machine (213), it is wound around the first pulley (215), the second pulley (216) and the third pulley (217) in sequence. The electric winding machine (213) stores the steel wire rope (214) and can push the first conveyor frame (201) out.
3. The mobile telescopic conveyor for integrated earthwork excavation, loading, transport and unloading according to claim 1, characterized in that: A crawler walking mechanism (5) is arranged at the bottom of the mobile telescopic conveyor (2); the crawler walking mechanism (5) at one end is located at a high position, and the crawler walking mechanism (5) at the other end is located in the same horizontal plane as the crawler mobile bucket wheel reclaiming device (1); the crawler mobile bucket wheel reclaiming device (1) is located at the soil to be excavated, and its excavation execution end excavates the soil and then sends it to the transport belt on the crawler mobile bucket wheel reclaiming device (1); the discharge end of the transport belt is connected to the feed end of the mobile telescopic conveyor (2); the discharge end of the mobile telescopic conveyor (2) is connected to the feed end of the assembled conveying corridor (3); and the discharge end of the assembled conveying corridor (3) is connected to the feed hopper of the mobile loader (4).