Double-winding winding machine for pearl wool processing

By designing a double winding machine, two vertical winding rollers and guide rollers are used to achieve efficient winding, and through the cooperation of hydraulic cylinders and cutting motors, the problems of low winding efficiency and uneven cuts in the existing technology are solved. , achieving the effect of automatic winding and smooth incision.

CN222373915UActive Publication Date: 2025-01-21GUANGDONG HUANTAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420345597.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-01-21
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

Existing pearl cotton winders are inefficient and have uneven cuts, requiring manual cutting to lead to unevenness.

Method used

A double rewinder is designed, which uses two vertically arranged rewinding rollers and guide rollers, and utilizes hydraulic cylinders and cutting motors to realize automatic rewinding and cutting, ensuring high rewinding efficiency and smooth cuts.

Benefits of technology

The rolling efficiency of pearl cotton is improved, and the problem of uneven cuts is solved through automatic cutting, achieving smooth cuts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pearl wool rolling, in particular to a double-rolling rolling machine for pearl wool processing, which comprises a rack and a servo motor, the rack comprises a horizontal conveying table and a rolling mechanism, a pressing plate is arranged at the top of the horizontal conveying table, a first hydraulic cylinder is fixedly mounted at the top of the pressing plate and can drive the pressing plate to move downwards to press pearl wool, and a second hydraulic cylinder is fixedly mounted at the top of the rolling mechanism. According to the pearl wool winding device, the first hydraulic cylinders are fixedly installed on the side, close to the winding mechanism, of the top plate to prevent deviation of pearl wool in the winding process, the first winding roller and the second winding roller are perpendicularly arranged on the side, away from the horizontal conveying table, of the winding mechanism, the two winding rollers rotate at the same time for winding, and the winding efficiency is improved; the cutting machine is fixedly installed at the bottom of the second hydraulic cylinder, after winding is completed, the cutting machine descends along with the second hydraulic cylinder, pearl wool is cut instantly, manual cutting is not needed, a cut opening is smooth and attractive, and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the field of pearl cotton winding, in particular to a double-winding winding machine used for pearl cotton processing. Background Art

[0002] Pearl cotton is a polyethylene foam with a non-cross-linked closed-cell structure. It is composed of countless independent bubbles produced by physical foaming of low-density polyethylene grease. It has the advantages of water-proof, moisture-proof, shock-proof, sound-proof, heat-insulating, good plasticity, and recyclable. In order to facilitate the storage and transportation of pearl cotton products, a winding device is required to roll the sheet pearl cotton into a roll.

[0003] However, the prior art has the following defects:

[0004] The existing pearl cotton winding machine has only one winding roller, which can wind the pearl cotton alone. Since the winding takes time, the winding efficiency of the winding machine will be low. In addition, the existing winding machine needs to be cut and separated manually after winding, which can easily lead to crooked and uneven cuts. Utility Model Content

[0005] The purpose of the utility model is to provide a double-winding winder for pearl cotton processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a double-winding winding machine for pearl cotton processing, comprising a frame and a servo motor, the frame comprising a horizontal conveying platform and a winding mechanism, the winding mechanism comprising two mounting plates, a first winding roller, a guide roller and a second winding roller, a back plate fixedly mounted on the top of the back side of the horizontal conveying platform, a top plate fixedly mounted on the top of the back plate, a plurality of first hydraulic cylinders fixedly mounted at the middle position of the bottom of the top plate, a pressure plate fixedly mounted on the bottom of the first hydraulic cylinder, two ends of one side of the horizontal conveying platform are respectively fixedly connected to one side of the two mounting plates (6), a first winding roller and a second winding roller are sequentially arranged from top to bottom between the two mounting plates away from the horizontal conveying platform, a guide roller is arranged between the two mounting plates close to the horizontal conveying platform, and a touch control panel is fixedly mounted in the middle of one side of the frame.

[0007] The above technical solution is adopted, in which the first hydraulic cylinder drives the pressure plate to move downward to press the pearl cotton, ensuring that the pearl cotton remains flat during the winding process. The guide roller distinguishes the winding paths of the two pearl cottons to ensure that double winding can be completed, thereby improving the winding efficiency.

[0008] A plurality of second hydraulic cylinders are fixedly mounted on one side of the bottom of the top plate close to the mounting plate, a cutting machine is fixedly mounted on the bottom of the second hydraulic cylinder, a cutting motor is fixedly mounted on one side of the cutting machine, and a blade is provided on the bottom of the cutting machine.

[0009] By adopting the above technical solution, after the winding is completed, the second hydraulic cylinder of the solution can drive the cutting motor to move downward, start the cutting motor, so that the blade can immediately cut the pearl cotton, preventing uneven incisions caused by manual cutting.

[0010] A groove is provided on one side of the top of the horizontal conveying platform close to the mounting plate, the groove is arranged corresponding to the cutting machine, and a floor mat is bonded to the bottom of the frame.

[0011] The above technical solution is adopted, in which the groove prevents the blade from contacting with the horizontal conveyor table surface to avoid damage to the blade, and the floor mat prevents the machine from sliding and shifting.

[0012] A fixing piece is fixedly installed at the middle of the two mounting plates close to one side of the horizontal conveying platform, and the two ends of the guide roller are fixedly connected to the two fixing pieces respectively.

[0013] By adopting the above technical solution, the guide roller of the solution can change the winding path of the pearl cotton, so that the two pearl cottons are respectively conveyed to the first winding roller and the second winding roller.

[0014] The outer sleeve of the servo motor is provided with a mounting seat, and the servo motor is fixedly connected to the top of one side of one of the mounting plates through the mounting seat. The output end of the servo motor passes through the mounting plate and is fixedly installed with a driving wheel, and the bottom of the mounting plate away from the horizontal conveying platform is rotatably installed with a driven wheel.

[0015] The above technical solution is adopted, in which the servo motor drives the driving wheel to rotate, and the driven wheel is rotatably connected with the mounting plate to ensure that the driven wheel can rotate smoothly.

[0016] A driving wheel and a driven wheel are rotatably mounted at a corresponding position of the other mounting plate, and the driving wheel and the driven wheel are connected by a belt.

[0017] The above technical solution is adopted, in which the driving wheel drives the driven wheel to rotate through a belt.

[0018] A first clamping block and a second clamping block are respectively fixedly mounted on one side of the driving wheel and the driven wheel away from the mounting plate.

[0019] By adopting the above technical solution, the first clamping block and the second clamping block facilitate the connection of the driving wheel and the driven wheel with the first winding roller and the second winding roller.

[0020] Both ends of the first winding roller and the second winding roller are fixedly installed with connecting blocks, and the connecting blocks are provided with slots. The first winding roller is clamped and installed between two driving wheels, and the second winding roller is clamped and installed between two driven wheels.

[0021] By adopting the above technical solution, the card slot and the card block are engaged and connected, so that the first winding roller and the second winding roller are fixedly connected to the driving wheel and the driven wheel respectively.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] The utility model is provided with two winding rollers in the vertical direction, and the two winding rollers perform winding work at the same time, thereby improving the winding efficiency of the pearl cotton. A cutting motor and a blade are arranged between the conveying platform and the winding roller, and automatic cutting is possible to make the incision smooth. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a front structural schematic diagram of the utility model;

[0026] Figure 3 This is a schematic diagram of the connection structure between the mounting plate and the servo motor of the utility model;

[0027] Figure 4 It is a schematic diagram of the winding roller structure in the utility model.

[0028] In the figure: 1. horizontal conveyor table; 2. back plate; 3. top plate; 4. frame; 5. winding mechanism; 6. mounting plate; 7. first winding roller; 8. servo motor; 9. guide roller; 10. second winding roller; 11. touch control panel; 12. floor mat; 13. groove; 14. first hydraulic cylinder; 15. pressure plate; 16. second hydraulic cylinder; 17. cutting motor; 18. blade; 19. fixing part; 20. driving wheel; 21. first clamping block; 22. belt; 23. driven wheel; 24. second clamping block; 25. connecting block; 26. mounting seat; 27. slot; 28. cutting machine. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-4The utility model provides a double-winding winding machine for pearl cotton processing, including a frame 4 and a servo motor 8. The frame 4 includes a horizontal conveying platform 1 and a winding mechanism 5. The winding mechanism 5 includes two mounting plates 6, a first winding roller 7, a guide roller 9 and a second winding roller 10. A back plate 2 is fixedly installed on the top of the back of the horizontal conveying platform 1, a top plate 3 is fixedly installed on the top of the back plate 2, and a plurality of first hydraulic cylinders 14 are fixedly installed at the middle position of the bottom of the top plate 3. A pressing plate 15 is fixedly installed at the bottom of the first hydraulic cylinder 14. The two ends of one side of the horizontal conveying platform 1 are respectively fixedly connected to one side of the two mounting plates 6. The first winding roller 7 and the second winding roller 10 are sequentially arranged from top to bottom between the two mounting plates 6 away from the side of the horizontal conveying platform 1. A guide roller 9 is arranged between the two mounting plates 6 close to the side of the horizontal conveying platform 1. A touch control panel 11 is fixedly installed in the middle of one side of the frame 4. The first winding roller 7 and the second winding roller 10 are vertically arranged, so that the pearl cotton can be wound at the same time to improve the winding efficiency.

[0031] A plurality of second hydraulic cylinders 16 are fixedly installed on one side of the bottom of the top plate 3 close to the mounting plate 6, a cutter 28 is fixedly installed on the bottom of the second hydraulic cylinder 16, a cutting motor 17 is fixedly installed on one side of the cutter 28, a blade 18 is provided at the bottom of the cutter 28, the cutter 28 moves downward with the second hydraulic cylinder 16, and the blade 18 can instantly cut the pearl cotton, and the incision is smooth.

[0032] A groove 13 is provided on one side of the top of the horizontal conveyor platform 1 close to the mounting plate 6 , and the groove 13 is arranged corresponding to the cutting machine 28 . A floor mat 12 is bonded to the bottom of the frame 4 , and the groove 13 prevents the blade 18 from directly contacting the top of the horizontal conveyor platform 1 .

[0033] A fixing member 19 is fixedly installed in the middle of the two mounting plates 6 near the horizontal conveying platform 1, and both ends of the guide roller 9 are fixedly connected to the two fixing members 19 respectively. The guide roller 9 can adjust the winding path of the pearl cotton.

[0034] The outer sleeve of the servo motor 8 is provided with a mounting seat 26, and the servo motor 8 is fixedly connected to the top of one side of one of the mounting plates 6 through the mounting seat 26. The output end of the servo motor 8 passes through the mounting plate 6 and is fixedly installed with a driving wheel 20. A driven wheel 23 is rotatably installed at the bottom of the side of the mounting plate 6 away from the horizontal conveying platform 1. The servo motor 8 can drive the driving wheel 20 to rotate.

[0035] A driving wheel 20 and a driven wheel 23 are rotatably mounted at a corresponding position of another mounting plate 6 . The driving wheel 20 and the driven wheel 23 are connected by a belt 22 , and the driving wheel 20 drives the driven wheel 23 to rotate via the belt 22 .

[0036] The first clamping block 21 and the second clamping block 24 are fixedly mounted on the side of the driving wheel 20 and the driven wheel 23 away from the mounting plate 6, respectively. The first clamping block 21 and the second clamping block 24 facilitate the connection of the driving wheel 20 and the driven wheel 23 with the first winding roller 7 and the second winding roller 10.

[0037] Both ends of the first winding roller 7 and the second winding roller 10 are fixedly installed with connecting blocks 25, and a slot 27 is opened on the connecting block 25. The first winding roller 7 is clamped and installed between the two driving wheels 20, and the second winding roller 10 is clamped and installed between the two driven wheels 23. The first winding roller 7 and the second winding roller 10 rotate with the driving wheel 20 and the driven wheel 23, so as to facilitate the winding of the pearl cotton.

[0038] Working principle: When the utility model is used, first place two pieces of pearl cotton on the top of the horizontal conveyor platform 1 at the same time, then start the first hydraulic cylinder 14, move the pressure plate 15 down to press the pearl cotton to prevent the pearl cotton from shifting during the winding process, and roll one end of one of the pearl cotton through the top of the guide roller 9 on the first winding roller 7, and roll one end of the other pearl cotton on the second winding roller 10, and then start the servo motor 8, the driving wheel 20 rotates with the servo motor 8, and the driving wheel 20 drives the driven wheel 23 to rotate through the belt 22, so that the first winding roller 7 and the second winding roller 10 rotate at the same time, and start winding. After winding is completed, turn off the servo motor 8, start the second hydraulic cylinder 16, move the cutter 28 down, and the blade 18 instantly cuts off the pearl cotton without manual cutting, so that the incision is smooth.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A double-winding winder for pearl cotton processing, comprising a frame (4) and a servo motor (8), characterized in that: The frame (4) comprises a horizontal conveying platform (1) and a winding mechanism (5), wherein the winding mechanism (5) comprises two mounting plates (6), a first winding roller (7), a guide roller (9) and a second winding roller (10); a back plate (2) is fixedly mounted on the top of the back of the horizontal conveying platform (1); a top plate (3) is fixedly mounted on the top of the back plate (2); a plurality of first hydraulic cylinders (14) are fixedly mounted at the middle position of the bottom of the top plate (3); a pressure plate (15) is fixedly mounted on the bottom of the first hydraulic cylinder (14); two ends of one side of the horizontal conveying platform (1) are respectively fixedly connected to one side of the two mounting plates (6); a first winding roller (7) and a second winding roller (10) are sequentially arranged from top to bottom between the two mounting plates (6) on the side away from the horizontal conveying platform (1); a guide roller (9) is arranged between the two mounting plates (6) on the side close to the horizontal conveying platform (1); and a touch control panel (11) is fixedly mounted in the middle of one side of the frame (4).

2. A double-winding winder for pearl cotton processing according to claim 1, characterized in that: A plurality of second hydraulic cylinders (16) are fixedly mounted on one side of the bottom of the top plate (3) close to the mounting plate (6); a cutter (28) is fixedly mounted on the bottom of the second hydraulic cylinder (16); a cutting motor (17) is fixedly mounted on one side of the cutter (28); and a blade (18) is provided at the bottom of the cutter (28).

3. A double-winding winder for pearl cotton processing according to claim 2, characterized in that: A groove (13) is provided on one side of the top of the horizontal conveying platform (1) close to the mounting plate (6), and the groove (13) is arranged corresponding to the cutting machine (28). A floor mat (12) is bonded to the bottom of the frame (4).

4. A double-winding winder for pearl cotton processing according to claim 1, characterized in that: A fixing piece (19) is fixedly mounted on the middle of the two mounting plates (6) close to one side of the horizontal conveying platform (1), and the two ends of the guide roller (9) are respectively fixedly connected to the two fixing pieces (19).

5. A double-winding winder for pearl cotton processing according to claim 1, characterized in that: The servo motor (8) is provided with a mounting seat (26) on its outer sleeve, and the servo motor (8) is fixedly connected to the top of one side of one of the mounting plates (6) through the mounting seat (26); the output end of the servo motor (8) passes through the mounting plate (6) and is fixedly mounted with a driving wheel (20); and a driven wheel (23) is rotatably mounted on the bottom of a side of the mounting plate (6) away from the horizontal conveying platform (1).

6. A double-winding winder for pearl cotton processing according to claim 5, characterized in that: A driving wheel (20) and a driven wheel (23) are rotatably mounted at a corresponding position of the other mounting plate (6), and the driving wheel (20) and the driven wheel (23) are connected via a belt (22).

7. A double-winding winder for pearl cotton processing according to claim 6, characterized in that: A first clamping block (21) and a second clamping block (24) are respectively fixedly mounted on the side of the driving wheel (20) and the driven wheel (23) away from the mounting plate (6).

8. A double-winding winder for pearl cotton processing according to claim 7, characterized in that: Both ends of the first winding roller (7) and the second winding roller (10) are fixedly mounted with connecting blocks (25), and a slot (27) is provided on the connecting block (25). The first winding roller (7) is mounted in a clamping manner between two driving wheels (20), and the second winding roller (10) is mounted in a clamping manner between two driven wheels (23).