Electroplating wastewater evaporation circulating treatment device
By designing an electroplating wastewater evaporation circulation treatment device, using spiral blades and circulation boxes for preliminary cooling of water vapor, and achieving circulating cooling through a condensing unit, the problem of rapid flow of water vapor that cannot be cooled is solved, and the treatment effect of electroplating wastewater is improved.
Patent Information
- Application Number
- CN202421105857.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the existing electroplating wastewater evaporation treatment process, water vapor cannot meet the cooling of steam when it flows rapidly, which affects the treatment effect of electroplating wastewater.
An electroplating wastewater evaporation circulation treatment device is designed. By setting up a circulation box, spiral blades, elbows and a condensation water tank, water vapor increases the path on the spiral blades and conducts heat transfer with the external environment through the circulation box to achieve preliminary cooling; condensation water It is recycled through the condensing unit to ensure sufficient condensation of water vapor.
It effectively reduces the flow rate of water vapor, meets the cooling demand of steam, improves the treatment effect of electroplating wastewater, and avoids the reduction of treatment effect.
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Figure CN222374419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating wastewater treatment equipment, in particular to an electroplating wastewater evaporation circulation treatment device. Background Art
[0002] Electroplating wastewater refers to wastewater generated during the electroplating production process, mainly including plated parts cleaning water, waste plating solution, and water used in the washing workshop. This wastewater contains harmful components such as heavy metal ions, cyanide, acids and alkalis. If it is directly discharged into the environment, it will cause serious pollution and harm to the soil, water bodies and ecosystems. Evaporation and concentration of electroplating wastewater is one of the important processes for treating electroplating wastewater. It uses the principle of evaporation to evaporate the water in the electroplating wastewater, thereby reducing the amount of wastewater and concentrating harmful substances for further treatment or recycling.
[0003] In the prior art, electroplating wastewater enters the evaporator and is heated by a heating device to make the wastewater reach a boiling state, and then the water molecules are converted into water vapor in the boiling state, and finally, the water vapor is condensed into water through a condenser; in order to facilitate the reduction of the boiling point of the water vapor, a vacuum pump is generally used to reduce the internal pressure in the evaporator, resulting in a fast flow rate of the water vapor when it is discharged from the pipeline in a low-pressure environment and a high heating temperature. After directly entering a single condenser, the water vapor cannot meet the cooling requirements of the steam in the case of rapid flow of the water vapor, which affects the treatment effect of the electroplating wastewater. Therefore, we propose an electroplating wastewater evaporation and circulation treatment device to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes an electroplating wastewater evaporation circulation treatment device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The electroplating wastewater evaporation circulation treatment device includes a circulation box, the outer wall of the circulation box is fixedly connected with a water vapor docking pipe, the interior of the circulation box is fixedly connected with a bend pipe, the outer wall of the bend pipe is fixedly sleeved with a spiral blade, the outer wall of the spiral blade is fixedly connected to the inner wall of the circulation box, the bottom of the circulation box is fixedly connected with a water collecting pipe, one end of the bend pipe is fixedly connected with a connecting pipe, one end of the connecting pipe is fixedly connected with a condensate water tank, the interior of the condensate water tank is provided with a cooling mechanism, and the interior of the condensate water tank is provided with a drainage mechanism.
[0007] Preferably, the cooling mechanism includes two sealed partitions, the inner wall of the condensation water tank is fixedly connected to the outer walls of the two sealed partitions, a plurality of disc pipes are fixedly connected between the two sealed partitions, a water inlet pipe and a water outlet pipe are fixedly connected to the outer wall of the condensation water tank, a circulation pipe is fixedly connected to the outer wall of the condensation water tank, one end of the circulation pipe is fixedly connected to the outer wall of the circulation box, a fixed pipe is fixedly connected between the water collecting pipe and the condensation water tank, and the water in the water collecting pipe flows into the condensation water tank by setting the fixed pipe.
[0008] Preferably, the drainage mechanism includes a drain pipe, one end of which is fixedly connected to the outer wall of the condensate water tank, a connecting plate is fixedly connected to the inside of the condensate water tank, a plurality of through holes are evenly formed on the outer wall of the connecting plate, a mounting hole is formed on the outer wall of the connecting plate, a float level gauge is fixedly connected to the inside of the mounting hole, the opening of the electronic valve is controlled by the float level gauge, and when the liquid level changes, the float on the float level gauge also moves up and down accordingly, due to the effect of magnetism, the reed switch of the float level gauge is magnetically attracted, so that the resistance inside the sensor changes linearly, and the converter converts the change in resistance into a standard DC signal output, thereby realizing remote detection and control of the liquid level.
[0009] Preferably, an assembly hole is provided on the outer wall of the circulation box, and the inner wall of the assembly hole is fixedly connected to the outer wall of the bent pipe.
[0010] Preferably, one end of the water inlet pipe and the water outlet pipe are fixedly connected to the same condensing unit, and the cooling water is cooled by the condensing unit to form a recycling process.
[0011] Preferably, one end of the water vapor butt joint is fixedly connected to an evaporator, and the evaporator heats the electroplating wastewater.
[0012] Preferably, an exhaust pipe is fixedly connected to the outer wall of the condensation water tank, and electronic valves are fixedly installed on the outer walls of the drain pipe and the exhaust pipe.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] This scheme is provided with a circulation box, a water vapor butt pipe, spiral blades, a bend pipe, a water collecting pipe, a connecting pipe, a condensing water tank, a sealing baffle, a coil pipe, a water inlet pipe and a water outlet pipe. The water vapor increases the path along the spiral blades and conducts heat transfer with the external environment through the circulation box, thereby performing preliminary cooling. The subsequent cooling water is transported to between the two sealing baffles through the water inlet pipe to cool the water vapor in the coil pipe again.
[0015] By setting up a circulation pipe, a fixed pipe, a drain pipe, an electronic valve, a connecting plate, a through hole and a float level gauge, part of the condensed water is discharged through the float level gauge to ensure a certain liquid level height. By blocking the remaining condensed water, the water vapor re-enters the circulation box through the circulation pipe for re-circulation and cooling, thereby meeting the cooling requirement of the water vapor and avoiding affecting the treatment effect of the electroplating wastewater. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the electroplating wastewater evaporation and circulation treatment device proposed by the utility model;
[0018] Figure 2 This is a schematic cross-sectional structure diagram of the electroplating wastewater evaporation and circulation treatment device proposed by the utility model;
[0019] Figure 3 The utility model provides an electroplating wastewater evaporation circulation treatment device. Figure 2 A schematic diagram of the enlarged structure of part A in the figure.
[0020] In the figure: 1. circulation box; 2. water vapor butt pipe; 3. spiral blade; 4. elbow pipe; 5. water collecting pipe; 6. connecting pipe; 7. condensate tank; 8. sealing partition; 9. disc pipe; 10. water inlet pipe; 11. water outlet pipe; 12. circulation pipe; 13. fixed pipe; 14. drain pipe; 15. electronic valve; 16. connecting plate; 17. through hole; 18. float level gauge. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Depend on Figure 1-Figure 3 As shown, it relates to an evaporation and circulation treatment device for electroplating wastewater, including a circulation box 1, an outer wall of which is fixedly connected with a water vapor butt joint 2, and one end of the water vapor butt joint 2 is fixedly connected with an evaporator.
[0023] A curved pipe 4 is fixedly connected inside the circulation box 1, and an assembly hole is opened on the outer wall of the circulation box 1. The inner wall of the assembly hole is fixedly connected to the outer wall of the curved pipe 4. The outer wall of the curved pipe 4 is fixedly sleeved with a spiral blade 3. The outer wall of the spiral blade 3 is fixedly connected to the inner wall of the circulation box 1. Water vapor increases the path through the spiral blade 3, and heat is transferred to the outside air using the circulation box 1 as a heat transfer medium.
[0024] A water collecting pipe 5 is fixedly connected to the bottom of the circulation box 1 to collect water in the circulation box 1 . A connecting pipe 6 is fixedly connected to one end of the elbow 4 , and a condensation water tank 7 is fixedly connected to one end of the connecting pipe 6 .
[0025] A cooling mechanism is provided inside the condensing water tank 7, and the cooling mechanism includes two sealed partitions 8. The inner wall of the condensing water tank 7 is fixedly connected to the outer walls of the two sealed partitions 8. A plurality of disc pipes 9 are fixedly connected between the two sealed partitions 8. The plurality of disc pipes 9 increase the flow path of water vapor and increase the cooling time. An inlet pipe 10 and an outlet pipe 11 are fixedly connected to the outer wall of the condensing water tank 7. One end of the inlet pipe 10 and the outlet pipe 11 are fixedly connected to the same condensing unit. The existing pump body transports the cooling water to between the two sealed partitions 8 through the inlet pipe 10.
[0026] A circulation pipe 12 is fixedly connected to the outer wall of the condensing water tank 7, and one end of the circulation pipe 12 is fixedly connected to the outer wall of the circulation box 1. The water vapor that has not been completely cooled re-enters the circulation box 1 through the circulation pipe 12 for re-circulation and cooling. A fixed pipe 13 is fixedly connected between the water collecting pipe 5 and the condensing water tank 7.
[0027] A drainage mechanism is provided inside the condensate water tank 7, and the drainage mechanism includes a drain pipe 14, one end of which is fixedly communicated with the outer wall of the condensate water tank 7, and a connecting plate 16 is fixedly connected to the inside of the condensate water tank 7, and a plurality of through holes 17 are evenly provided on the outer wall of the connecting plate 16. Water droplets formed in the disc tube 9 flow into the inside of the condensate water tank 7 through the plurality of through holes 17. As the liquid level rises, a mounting hole is provided on the outer wall of the connecting plate 16, and a float level gauge 18 is fixedly connected to the inside of the mounting hole. An exhaust pipe is fixedly communicated with the outer wall of the condensate water tank 7, and an electronic valve 15 is fixedly installed on the outer wall of the drain pipe 14 and the exhaust pipe.
[0028] Working principle: When in use, the water vapor in the evaporator enters the circulation box 1 from the water vapor docking pipe 2, and is initially cooled along the spiral blades 3. The cooled water droplets drip into the water collecting pipe 5 along the spiral blades 3, and the water in the water collecting pipe 5 enters the condensing water tank 7 along the fixed pipe 13. The remaining water vapor enters the condensing water tank 7 along the curved pipe 4 and the connecting pipe 6, and is discharged from the multiple disc pipes 9. The cooling water is transported to between the two sealing partitions 8 through the existing pump body through the water inlet pipe 10 to cool the water vapor in the disc pipe 9, and the water after heat transfer re-enters the condensing unit along the water outlet pipe 11 for cooling, and is then transported by the pump body to achieve For recycling, the water droplets formed by the partially cooled water vapor are concentrated in the condensate tank 7, and as the liquid level rises, the float on the float level gauge 18 is driven to rise. After reaching a certain liquid level, the electronic valve 15 opens to discharge part of the condensate through the drain pipe 14, but a certain liquid level height is guaranteed to discharge part of the condensate. Due to the obstruction of the condensate, the water vapor that has not been completely cooled re-enters the circulation box 1 through the circulation pipe 12 for re-circulation and cooling. After the subsequent completely evaporated water vapor is completely condensed, the valve on the exhaust pipe is opened to release the pressure in the circulation box 1, the evaporator and the condensate tank 7.
[0029] The standard parts used in the utility model can all be purchased from the market, special-shaped parts can be customized according to the description in the specification and the drawings, the specific connection methods of each part all adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.
[0030] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An electroplating wastewater evaporation and circulation treatment device, comprising a circulation box (1), characterized in that: The outer wall of the circulation box (1) is fixedly connected with a water vapor butt joint (2), the interior of the circulation box (1) is fixedly connected with a bend pipe (4), the outer wall of the bend pipe (4) is fixedly sleeved with a spiral blade (3), the outer wall of the spiral blade (3) is fixedly connected to the inner wall of the circulation box (1), the bottom of the circulation box (1) is fixedly connected with a water collecting pipe (5), one end of the bend pipe (4) is fixedly connected with a connecting pipe (6), one end of the connecting pipe (6) is fixedly connected with a condensate water tank (7), a cooling mechanism is provided inside the condensate water tank (7), and a drainage mechanism is provided inside the condensate water tank (7).
2. The electroplating wastewater evaporation cycle treatment device according to claim 1 is characterized in that: The cooling mechanism comprises two sealed partitions (8), the inner wall of the condensing water tank (7) is fixedly connected to the outer walls of the two sealed partitions (8), a plurality of coiled pipes (9) are fixedly connected between the two sealed partitions (8), the outer wall of the condensing water tank (7) is fixedly connected with an inlet pipe (10) and an outlet pipe (11), the outer wall of the condensing water tank (7) is fixedly connected with a circulation pipe (12), one end of the circulation pipe (12) is fixedly connected with the outer wall of the circulation box (1), and a fixed pipe (13) is fixedly connected between the water collecting pipe (5) and the condensing water tank (7).
3. The electroplating wastewater evaporation cycle treatment device according to claim 2 is characterized in that: The drainage mechanism comprises a drainage pipe (14), one end of which is fixedly connected to the outer wall of the condensate water tank (7), a connecting plate (16) is fixedly connected to the inside of the condensate water tank (7), a plurality of through holes (17) are evenly arranged on the outer wall of the connecting plate (16), a mounting hole is arranged on the outer wall of the connecting plate (16), and a float liquid level meter (18) is fixedly connected to the inside of the mounting hole.
4. The electroplating wastewater evaporation cycle treatment device according to claim 1, characterized in that: The outer wall of the circulation box (1) is provided with an assembly hole, and the inner wall of the assembly hole is fixedly connected to the outer wall of the bent pipe (4).
5. The electroplating wastewater evaporation cycle treatment device according to claim 2, characterized in that: One end of the water inlet pipe (10) and the water outlet pipe (11) are fixedly connected to the same condensing unit.
6. The electroplating wastewater evaporation cycle treatment device according to claim 1, characterized in that: One end of the water vapor butt joint pipe (2) is fixedly connected to an evaporator.
7. The electroplating wastewater evaporation cycle treatment device according to claim 3 is characterized in that: An exhaust pipe is fixedly connected to the outer wall of the condensation water tank (7), and an electronic valve (15) is fixedly installed on the outer wall of the drain pipe (14) and the exhaust pipe.