Pneumatic lifting zinc extracting and filtering device for hot galvanizing

By designing a pneumatic lifting zinc extraction filter device for hot-dip galvanizing, the problem of accumulation of zinc dust and zinc slag inside the furnace nose is solved, the cleaning and filtering of zinc dust and zinc slag are realized, and the strip steel production is improved. efficiency and product quality.

CN222374745UActive Publication Date: 2025-01-21TONGCHUANG (TIANJIN) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421009337.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the hot-dip galvanizing process, zinc ash and zinc slag will form when the zinc liquid is heated inside the furnace nose, causing zinc ash to be printed on the surface of the strip, affecting later production efficiency and product quality.

Method used

Design a pneumatic lifting zinc extraction filtration device, including an annular scraper bin, high temperature resistant hose, electric push rod, connecting plate, output pipe, zinc extraction pump, filter bin, filter screen plate and connecting pipe. Through the interaction of these components Cooperate to realize the cleaning and filtering functions inside the furnace nose.

Benefits of technology

Effectively clean and filter zinc dust and slag inside the furnace nose, reduce the occurrence of zinc dust marks, and improve strip production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pneumatic lifting zinc extraction filtering device comprises a base, a furnace nose body is arranged at the top of the base, an annular scraper bin attached to the inner wall of the furnace nose body is arranged on one side of the interior of the furnace nose body, and feeding ports communicated with the interior and the exterior of the annular scraper bin are evenly formed in the two sides of the annular scraper bin. The top and the bottom of the inner side of the annular scraper bin are provided with connecting pipes communicating with the interior of the annular scraper bin, and the two sets of connecting pipes extend to the outer portion of the other side of the base. Through mutual cooperation of an annular scraper bin, a high-temperature-resistant hose, an electric push rod, a connecting plate, an output pipe, a zinc pump, an input pipe, a filter bin, a filter screen plate, a connecting pipe and a feeding port, the functions of cleaning and filtering zinc ash or zinc slag in the furnace nose can be achieved, the zinc ash or zinc slag in the furnace nose body is effectively reduced, the later strip steel production quality is improved, and the production cost is reduced. And the phenomenon that zinc ash marks adhere to the strip steel surface is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-dip galvanizing alloy process, in particular to a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing. Background Art

[0002] Modern galvanized sheet production generally requires a stamping process, which places high demands on the ductility of the strip. Therefore, the strip of the continuous hot-dip galvanizing unit must undergo an annealing process before entering the zinc pot. In order to ensure that the strip is not oxidized under high temperature conditions, it is generally protected by a nitrogen and hydrogen mixed gas. The nose is the key equipment for the annealing furnace to penetrate into the zinc pot, which plays the role of sealing the annealing furnace. After the strip comes out of the annealing furnace, it is directly extended into the zinc pot to complete the galvanizing process.

[0003] When the existing zinc liquid is heated inside the furnace nose, it will evaporate and condense to form zinc ash. The zinc ash and strip steel will react to produce zinc slag. Since the zinc liquid is in a relatively closed environment inside the furnace nose, the zinc ash or zinc slag will adhere to the surface of the strip steel, forming zinc ash marks, which will affect the later production of the strip steel. Utility Model Content

[0004] The utility model aims to provide a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing, which is convenient for cleaning and filtering the inside of the hot-dip galvanizing furnace nose and improving the later strip production efficiency.

[0005] To achieve the above-mentioned purpose, a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing is provided, comprising a base, a furnace nose body is provided on the top of the base, an annular scraper bin in contact with the inner wall of the furnace nose body is provided on one side of the inside, and feeding ports interconnected with the inside and outside of the annular scraper bin are evenly opened on both sides of the annular scraper bin, connecting pipes interconnected with the inside are provided on the top and bottom of the inner side of the annular scraper bin, and two groups of connecting pipes extend to the outside of the other side of the base, a filter bin is provided on one side of the two groups of connecting pipes away from the annular scraper bin, and the filter bin is interconnected with the inside of the connecting pipe, a filter screen is provided on the side of the inside of the filter bin away from the connecting pipe, and a zinc extraction pump is provided on the top of the filter bin away from the base;

[0006] The input end of the zinc extraction pump is provided with an input pipe extending to the inside of the filter bin, and the output end of the zinc extraction pump is provided with an output pipe. The end of the output pipe away from the zinc extraction pump is provided with a high-temperature resistant hose, and the high-temperature resistant hose is communicated with the side of the top of the base away from the filter bin, and the top of the filter bin is provided with a connecting plate which is sleeved to the outside of the output pipe, and the top of the furnace nose body is provided with a U-shaped mounting plate, one side of the inside of the U-shaped mounting plate is provided with an electric push rod, and the output end of the electric push rod passes through the other side of the inside of the U-shaped mounting plate and is interconnected with the connecting plate, so as to facilitate the cleaning work inside the furnace nose and improve the production quality of strip steel.

[0007] According to the pneumatic lifting zinc extraction filter device for hot-dip galvanizing, support rods are provided at both ends of the bottom of the filter bin away from the base, and rollers are provided at the bottom of the two groups of support rods to facilitate the movement of the filter bin.

[0008] According to the pneumatic lifting zinc extraction filtering device for hot-dip galvanizing, a discharge port is provided on one side of the bottom of the filtering bin close to the base, and a bin cover sealed therefrom is provided at the bottom of the discharge port for easy opening for cleaning.

[0009] According to the pneumatic lifting zinc extraction filtering device for hot-dip galvanizing, the filter screen is made of ceramic material, which is convenient for improving its high-temperature resistant filtering performance.

[0010] According to the pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing, a through hole is provided on one side of the U-shaped mounting plate close to the connecting plate, and the through hole cooperates with the electric push rod to facilitate the movement and pushing out of the electric push rod.

[0011] The above scheme has the beneficial effects that the cleaning and filtering function of zinc ash or zinc slag inside the furnace nose can be realized through the mutual cooperation of the annular scraper bin, the high temperature resistant hose, the electric push rod, the connecting plate, the output pipe, the zinc pump, the input pipe, the filter bin, the filter screen plate, the connecting pipe and the feed port, which effectively reduces the generation of zinc ash or zinc slag inside the furnace nose body, improves the quality of the later strip production, and reduces the phenomenon of zinc ash marks adhering to the surface of the strip;

[0012] At the same time, through the mutual cooperation of the electric push rod, connecting plate, filter bin, connecting pipe and annular scraper bin, the scraping cleaning work inside the furnace nose body can be realized to improve the uniformity and integrity of the later filtration and further improve the quality of later strip production.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0015] Figure 1 It is a three-dimensional structural schematic diagram of a filter bin of a pneumatic lifting zinc extraction filter device for hot-dip galvanizing according to the utility model;

[0016] Figure 2 It is a three-dimensional structural schematic diagram of an annular scraper bin of a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing according to the utility model;

[0017] Figure 3This is a front sectional view of a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing according to the utility model;

[0018] Figure 4 The utility model is a front view of a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing.

[0019] Legend:

[0020] 1. Base; 2. Furnace nose body; 3. Annular scraper bin; 4. High temperature resistant hose; 5. Electric push rod; 6. U-shaped mounting plate; 7. Connecting plate; 8. Output pipe; 9. Zinc extraction pump; 10. Input pipe; 11. Filter bin; 12. Filter screen plate; 13. Connecting pipe; 14. Feed port. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0022] Reference Figure 1-4 The utility model embodiment is a pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing, which includes a base 1, a furnace nose body 2 is provided on the top of the base 1, an annular scraper bin 3 that fits with its inner wall is provided on one side of the inside of the furnace nose body 2, and feeding ports 14 that are interconnected with the inside and outside of the annular scraper bin 3 are evenly opened on both sides of the annular scraper bin 3, and connecting pipes 13 that are interconnected are provided on the top and bottom of the inner side of the annular scraper bin 3, and two groups of connecting pipes 13 extend to the outside of the other side of the base 1, and a filter bin 11 is commonly provided on the side of the two groups of connecting pipes 13 away from the annular scraper bin 3, and the filter bin 11 is interconnected with the inside of the connecting pipe 13, a filter screen 12 is provided on the side of the filter bin 11 away from the connecting pipe 13, and a zinc extraction pump 9 is provided on the top of the filter bin 11 away from the side of the base 1;

[0023] An input end of the zinc extraction pump 9 is provided with an input pipe 10 extending into the interior of the filter bin 11, and an output end of the zinc extraction pump 9 is provided with an output pipe 8. A high-temperature resistant hose 4 is provided at one end of the output pipe 8 away from the zinc extraction pump 9, and the high-temperature resistant hose 4 is communicated with a side of the top of the base 1 away from the filter bin 11, and a connecting plate 7 is provided on the top of the filter bin 11 to be sleeved on the outside of the output pipe 8. A U-shaped mounting plate 6 is provided on the top of the furnace nose body 2, and an electric push rod 5 is provided on one side inside the U-shaped mounting plate 6, and the output end of the electric push rod 5 passes through the other side inside the U-shaped mounting plate 6 and is interconnected with the connecting plate 7.

[0024] Support rods are provided at both ends of the bottom of the filter bin 11 away from the base 1, and rollers are provided at the bottoms of the two sets of support rods.

[0025] A discharge port is provided at one side of the bottom of the filter bin 11 close to the base 1 , and a bin cover which is sealed with the discharge port is provided at the bottom of the discharge port.

[0026] The filter screen plate 12 is made of ceramic material.

[0027] A through hole is formed on one side of the U-shaped mounting plate 6 close to the connecting plate 7 , and the through hole cooperates with the electric push rod 5 .

[0028] Working principle: When in use, the device can be moved to the designated position first and then the power supply is turned on. When it is necessary to clean the zinc ash or zinc slag inside the furnace nose main body 2, the zinc liquid inside the base 1 can be extracted through the zinc extraction pump 9, so that the zinc liquid can drive its internal impurities to enter the annular scraper bin 3 through the feed port 14, and then enter the filter bin 11 through the connecting pipe 13. Then, the impurities inside the zinc liquid can be filtered and cleaned through the design of the filter screen plate 12. After the filtration, the zinc liquid can be discharged into the furnace nose main body 2 through the input pipe 10, the zinc extraction pump 9, the output pipe 8 and the high temperature resistant hose 4, so as to realize the circulation, filtration and extraction of the zinc liquid inside the furnace nose main body 2;

[0029] During the extraction process, the working principle of the electric push rod 5 is coordinated with the structural design of the connecting plate 7 and the filter bin 11 to drive the filter bin 11 to move, so that the filter bin 11 pulls the annular scraper bin 3 through the connecting pipe 13 to scrape the inner wall of the furnace nose body 2, thereby reducing the adhesion of zinc ash. The reciprocating movement of this component can improve the uniformity and integrity of the subsequent filtration, further improving the quality of the subsequent strip production.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing, comprising: A base (1), characterized in that a furnace nose body (2) is provided on the top of the base (1), an annular scraper bin (3) which is in contact with the inner wall of the furnace nose body (2) is provided on one side of the inside of the furnace nose body (2), and feeding ports (14) which are interconnected with the inside and outside of the annular scraper bin (3) are evenly provided on both sides of the annular scraper bin (3), connecting pipes (13) which are interconnected with the inside of the annular scraper bin (3) are provided on the top and bottom of the inside of the annular scraper bin (3), and two groups of connecting pipes (13) extend to the outside of the other side of the base (1), a filter bin (11) is provided on the side of the two groups of connecting pipes (13) away from the annular scraper bin (3), and the filter bin (11) is interconnected with the inside of the connecting pipe (13), a filter screen (12) is provided on the side of the inside of the filter bin (11) away from the connecting pipe (13), and a zinc extraction pump (9) is provided on the top of the side of the filter bin (11) away from the base (1); The input end of the zinc extraction pump (9) is provided with an input pipe (10) extending into the interior of the filter chamber (11), and the output end of the zinc extraction pump (9) is provided with an output pipe (8). The end of the output pipe (8) away from the zinc extraction pump (9) is provided with a high temperature resistant hose (4), and the high temperature resistant hose (4) is interconnected with a side of the top of the base (1) away from the filter chamber (11). The top of the filter chamber (11) is provided with a connecting plate (7) sleeved to the outside of the output pipe (8), and the top of the furnace nose body (2) is provided with a U-shaped mounting plate (6), one side of the interior of the U-shaped mounting plate (6) is provided with an electric push rod (5), and the output end of the electric push rod (5) passes through the other side of the interior of the U-shaped mounting plate (6) and is interconnected with the connecting plate (7).

2. The pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing according to claim 1 is characterized in that: Support rods are provided at both ends of the bottom of the filter bin (11) away from the base (1), and rollers are provided at the bottoms of the two sets of support rods.

3. The pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing according to claim 1 is characterized in that: A discharge port is provided at one side of the bottom of the filter bin (11) close to the base (1), and a bin cover which is sealed with the discharge port is provided at the bottom of the discharge port.

4. The pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing according to claim 1 is characterized in that: The filter screen plate (12) is made of ceramic material.

5. The pneumatic lifting zinc extraction and filtering device for hot-dip galvanizing according to claim 1 is characterized in that: A through hole is provided on one side of the U-shaped mounting plate (6) close to the connecting plate (7), and the through hole cooperates with the electric push rod (5).