Thick yarn fault remover for rotor spinner
By designing a yarn defect removal mechanism and a yarn directional traction mechanism that automatically adjusts the spacing in the slub yarn defect remover of the rotor spinning machine, the problem of large errors in manually adjusting the spacing of the scrapers is solved, and efficient and accurate yarn defect treatment and Improvement of production efficiency.
Patent Information
- Application Number
- CN202420209787.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The existing air-flow spinning machine rough-joint yarn defect remover requires manual adjustment of the spacing, resulting in large errors in spacing adjustment, affecting the yarn defect treatment effect and production efficiency.
A slub yarn defect remover for air-jet spinning machines is designed, which includes a yarn defect removal mechanism that automatically adjusts the spacing and a yarn directional traction mechanism. The yarn defect removal mechanism that automatically adjusts the spacing automatically adjusts the spacing of the scrapers through a pressure sensor and an electric telescopic rod. The yarn directional traction mechanism ensures directional yarn transmission through traction rollers and gears.
It realizes automatic adjustment of the scraper spacing, reduces manual adjustment errors, improves the accuracy and production efficiency of yarn defect treatment, and reduces the cumbersome operation of adjusting the yarn transfer direction.
Smart Images

Figure CN222374857U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spinning processing, in particular to a thick section yarn defect remover for an air-spinning machine. Background Art
[0002] Yarn defects are major defects on the yarn. They are caused by improper spinning process design, poor equipment condition, and illegal operation of the spinning machine. There are two types: sudden and random. Sudden yarn defects appear in large quantities within a period of time, resulting in a large number of defective products. They are mainly produced in the front process close to the fine yarn. Random yarn defects appear sporadically and can be randomly generated in each process. Cotton, wool, linen, and silk yarn defects have different names due to industry habits, but the content and expression are similar. With the development of modern technology, a yarn defect remover will be installed on the top of the spinning machine to remove thick yarn defects, so as to improve the quality of the spun yarn.
[0003] In view of this, Chinese patent number CN2498170Y proposes a thick section yarn defect remover for air-spinning machines. There is a cutting edge between the two yarn cleaning scrapers, and the gap between the cutting edges is adjusted according to the thickness of the yarn count. The yarn count with large thick section defects will be automatically cut off and re-knotted by the thick section yarn defect remover, without the need for two rewinds, thus ensuring the quality of the yarn output. However, for the remover in the above technical solution, the distance between the scrapers needs to be manually adjusted for yarns of different thicknesses during use, but the manual adjustment of the scraper spacing error is large. If the spacing is too large, the yarn defect treatment will not be thorough. If the spacing is adjusted too small, the yarn is easily cut off, causing the thick section yarn limit separation to be interrupted, requiring a second yarn transfer, which reduces the yarn production efficiency. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a thick section yarn defect remover for an air-spinning machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model proposes a thick section yarn defect remover for an air-spinning machine, comprising a yarn defect remover body, a yarn defect removing mechanism for automatically adjusting the spacing is arranged at the upper end of the yarn defect remover body, and a yarn directional traction mechanism is arranged at the upper end of the yarn defect remover body;
[0006] The yarn defect removing mechanism with automatic spacing adjustment comprises a through slot provided on one side of the yarn defect remover body, connecting slots are provided on both sides of the inner wall of the through slot, and adjustment modules are slidably provided on the inner walls of one end of the two connecting slots, and limiting slots are provided on both sides of the through slot at the top of the yarn defect remover body, and movable plates are slidably provided on the inner walls of the two limiting slots, and pressure sensors are fixedly provided on one side of the two movable plates, and electric telescopic rods are fixedly provided on one side of the inner walls of the two limiting slots, and the output ends of the two electric telescopic rods are respectively fixedly connected to the other sides of the two movable plates.
[0007] In one example, a scraper is fixedly provided on one side of the two adjustment modules, a connecting frame is fixedly provided on the other side of the two adjustment modules, and the outer walls of the two connecting frames are respectively inserted and connected with the other ends of the inner walls of the two connecting grooves.
[0008] In one example, a double-threaded screw rod is inserted into the inner walls of the two connecting grooves, and the outer walls at both ends of the double-threaded screw rod are respectively threadedly connected to the inner walls of one side of the two connecting frames.
[0009] In one example, a first motor is fixedly installed on one side of the outer wall of the yarn defect remover body, and one end of the double-threaded screw passes through the outer wall of the yarn defect remover body and is fixedly connected to the output end of the first motor, and mounting holes are opened on both sides of the top of the yarn defect remover body.
[0010] In one example, the yarn directional traction mechanism includes a support frame fixed to the top of the yarn defect remover body, both ends of the inner wall of the support frame are rotatably provided with traction rollers, and both ends of one side of the outer wall of the support frame are rotatably provided with gears.
[0011] In one example, one end of the two traction rollers passes through the outer wall of the support frame and is fixedly connected to one side of the two gears, a second motor is fixedly provided on the other side of the outer wall of the support frame, and the other end of one of the traction rollers is fixedly connected to the output end of the second motor.
[0012] In one example, a switch panel is fixedly provided on one side of the yarn defect remover body, and the electric telescopic rod, the first motor and the second motor are electrically connected to an external power supply through the switch panel.
[0013] The thick section yarn defect remover for an air-spinning machine proposed by the utility model can bring the following beneficial effects:
[0014] 1. A thick section yarn defect remover for an air-spinning machine, wherein the electric telescopic rod is started to make the movable plate slide in the limit groove until the pressure sensors on the upper ends of the movable plates at both ends touch the two sides of the yarn and then the squeezing can be stopped. At the same time, the pressure sensor transmits the distance of the gap on both sides to the control device through information to form data, and then controls the start of the first motor to rotate the double-threaded screw rod, and slides the two connecting frames in the connecting groove closer, and automatically adjusts the distance between the adjusting modules at both ends according to the gap information transmitted by the pressure sensor, so that the scraper on its upper end moves to just touch the two sides of the yarn, and the protruding yarn defects can be scraped off during the transmission process, thereby realizing the function of automatically adjusting the spacing, and no manual adjustment is required by the staff, thereby improving the production efficiency of the device.
[0015] 2. A thick section yarn defect remover for an air-spinning machine. When the yarn passes through the through slot at the upper end of the yarn defect remover body, one end of the yarn passes through between two traction rollers, which squeeze it. At the same time, driven by a second motor on one side of a support frame, the two traction rollers rotate relative to each other under the meshing of gears to squeeze and transfer the yarn. At the same time, grooves are provided in the middle positions of the traction rollers to allow the yarn to pass through the groove area in a directional manner, so that its transfer position is fixed. Therefore, when removing yarn defects, it can be ensured that the yarn is always inserted between the two scrapers. There is no need for staff to pay attention to the transfer direction of the yarn at all times, which reduces the tedious operation of offset adjustment and improves the convenience of using the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure inside the main body of the yarn defect remover of the utility model;
[0019] Figure 3 This is a schematic diagram of the overall structure of the adjustment module and the scraper of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the support frame and directional traction of the traction roller of the utility model.
[0021] In the figure: 1. yarn defect remover body; 2. through slot; 3. connecting slot; 4. adjusting module; 5. limiting slot; 6. moving plate; 7. pressure sensor; 8. electric telescopic rod; 9. scraper; 10. connecting frame; 11. double-threaded screw; 12. first motor; 13. mounting hole; 14. supporting frame; 15. traction roller; 16. gear; 17. second motor. DETAILED DESCRIPTION
[0022] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0023] The examples are as follows:
[0024] The utility model provides Figure 1-4 The thick section yarn defect remover of the air-spinning machine shown in the figure comprises a yarn defect remover body 1, and a yarn defect removing mechanism with automatic spacing adjustment is arranged at the upper end of the yarn defect remover body 1;
[0025] The yarn defect removing mechanism with automatic spacing adjustment includes a through slot 2 opened on one side of the yarn defect remover body 1, connecting slots 3 are opened on both sides of the inner wall of the through slot 2, and the inner walls of one end of the two connecting slots 3 are slidably provided with adjustment modules 4, and the top of the yarn defect remover body 1 is located on both sides of the through slot 2. The inner walls of the two limiting slots 5 are slidably provided with movable plates 6, and one side of the two movable plates 6 is fixed with a pressure sensor 7, and one side of the inner walls of the two limiting slots 5 is fixed with an electric telescopic rod 8, and the output ends of the two electric telescopic rods 8 are respectively fixedly connected to the other side of the two movable plates 6, and the two adjustment modules 4 are limited when sliding on the inner walls of the two connecting slots 3, so that the connecting frame 10 can keep moving forward and backward stably when sliding with the double-threaded screw 11, so that the gap adjustment of the scraper 9 is smoother and more stable.
[0026] A scraper 9 is fixedly provided on one side of the two adjustment modules 4 , and a connecting frame 10 is fixedly provided on the other side of the two adjustment modules 4 . The outer walls of the two connecting frames 10 are respectively inserted and connected with the other ends of the inner walls of the two connecting grooves 3 .
[0027] The inner walls of the two connecting grooves 3 are interspersed with double-threaded screw rods 11, and the outer walls at both ends of the double-threaded screw rods 11 are respectively threadedly connected to the inner walls of one side of the two connecting frames 10;
[0028] Furthermore, the yarn directional traction mechanism includes a support frame 14 fixed to the top of the yarn defect remover body 1, traction rollers 15 are rotatably provided at both ends of the inner wall of the support frame 14, and gears 16 are rotatably provided at both ends of one side of the outer wall of the support frame 14.
[0029] One end of the two traction rollers 15 passes through the outer wall of the support frame 14 and is fixedly connected to one side of the two gears 16. A second motor 17 is fixedly arranged on the other side of the outer wall of the support frame 14, and the other end of one of the traction rollers 15 is fixedly connected to the output end of the second motor 17. The grooves at the upper ends of the two traction rollers 15 can be used to insert the yarn into the grooves during transmission, so that the transmission position of the yarn in the vertical direction remains unchanged, and the lower end of the yarn is always located in the middle position between the two scrapers 9.
[0030] Furthermore, a first motor 12 is fixedly provided on one side of the outer wall of the yarn defect remover body 1, and one end of the double-threaded screw 11 passes through the outer wall of the yarn defect remover body 1 and is fixedly connected to the output end of the first motor 12, and mounting holes 13 are opened on both sides of the top of the yarn defect remover body 1.
[0031] A switch panel is fixedly provided on one side of the yarn defect remover body 1, and the electric telescopic rod 8, the first motor 12 and the second motor 17 are all electrically connected to an external power source through the switch panel.
[0032] Working principle: When using the thick section yarn defect remover of the air-spinning machine in the present design, firstly, the yarn defect remover body 1 needs to be installed on the upper end of the air-spinning machine through the mounting hole 13 at the upper end for use. When in use, the thick section yarn is pulled and transmitted in cooperation with the traction mechanism at the upper end, so that the yarn passes through the through slot 2 at the upper end of the yarn defect remover body 1, and the electric telescopic rod 8 is started to make the movable plate 6 slide in the limit slot 5 until the pressure sensors 7 at the upper ends of the movable plates 6 at both ends contact the two sides of the yarn and then the squeezing can be stopped. At the same time, the pressure sensor 7 transmits the distance of the gap on both sides to the control device through information to form data, and then the first motor 12 is controlled to start to make the double-threaded screw 11 rotate, and the two connecting frames 10 slide close in the connecting slot 3, and according to the gap information transmitted by the pressure sensor 7, it can automatically adjust the distance between the adjusting modules 4 at both ends, so that the scraper 9 at its upper end moves just right. It contacts both sides of the yarn and can scrape off the protruding yarn defects during the transmission process, realizing the function of automatically adjusting the spacing, without the need for manual adjustment by the staff, making the gap adjustment more accurate, reducing the probability of secondary yarn threading, and improving the production efficiency of the device, and when the yarn passes through the through groove 2 at the upper end of the yarn defect remover body 1, one end of the yarn passes through between the two traction rollers 15, and the two traction rollers 15 squeeze it, and at the same time, under the drive of the second motor 17 on one side of the support frame 14, the two traction rollers 15 rotate with each other under the meshing of the gears 16 to squeeze and transmit the yarn out, and at the same time, a groove is opened in the middle position of the traction roller 15, so that the yarn passes through the groove area in a direction, so that its transmission position is fixed, and then when removing the yarn defects, it can be ensured that the yarn is always interspersed between the two scrapers 5, and the staff does not need to pay attention to the transmission direction of the yarn at all times, reducing the cumbersome operation of offset adjustment, and improving the convenience of using the device.
[0033] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0034] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A thick place yarn defect remover for an air spinning machine, comprising a yarn defect remover body (1), characterized in that: The upper end of the yarn defect remover body (1) is provided with a yarn defect removing mechanism capable of automatically adjusting the spacing, and the upper end of the yarn defect remover body (1) is provided with a yarn directional pulling mechanism; The yarn defect removing mechanism with automatic spacing adjustment comprises a through slot (2) provided on one side of a yarn defect remover body (1), connecting slots (3) provided on both sides of the inner wall of the through slot (2), adjusting modules (4) provided slidably on the inner walls of one end of the two connecting slots (3), limiting slots (5) provided on both sides of the through slot (2) at the top of the yarn defect remover body (1), moving plates (6) provided slidably on the inner walls of the two limiting slots (5), pressure sensors (7) provided fixedly on one side of the two moving plates (6), electric telescopic rods (8) provided fixedly on one side of the inner walls of the two limiting slots (5), and the output ends of the two electric telescopic rods (8) are respectively fixedly connected to the other sides of the two moving plates (6).
2. The thick place yarn defect remover of the air spinning machine according to claim 1, characterized in that: A scraper (9) is fixedly provided on one side of the two adjustment modules (4), a connecting frame (10) is fixedly provided on the other side of the two adjustment modules (4), and the outer walls of the two connecting frames (10) are respectively connected to the other ends of the inner walls of the two connecting grooves (3).
3. The thick place yarn defect remover of the air spinning machine according to claim 2, characterized in that: Double-threaded screw rods (11) are inserted through the inner walls of the two connecting grooves (3), and the outer walls at both ends of the double-threaded screw rods (11) are respectively threadedly connected to the inner walls of one side of the two connecting frames (10).
4. The thick place yarn defect remover of the air spinning machine according to claim 3, characterized in that: A first motor (12) is fixedly provided on one side of the outer wall of the yarn defect remover body (1), and one end of a double-threaded screw rod (11) passes through the outer wall of the yarn defect remover body (1) and is fixedly connected to the output end of the first motor (12), and mounting holes (13) are provided on both sides of the top of the yarn defect remover body (1).
5. The thick place yarn defect remover of the air spinning machine according to claim 1, characterized in that: The yarn directional traction mechanism comprises a support frame (14) fixed on the top of the yarn defect remover body (1), traction rollers (15) are rotatably provided at both ends of the inner wall of the support frame (14), and gears (16) are rotatably provided at both ends of one side of the outer wall of the support frame (14).
6. The thick place yarn defect remover of the air spinning machine according to claim 5, characterized in that: One end of the two traction rollers (15) passes through the outer wall of the support frame (14) and is fixedly connected to one side of the two gears (16); a second motor (17) is fixedly provided on the other side of the outer wall of the support frame (14), and the other end of one of the traction rollers (15) is fixedly connected to the output end of the second motor (17).
7. The thick place yarn defect remover of the air spinning machine according to claim 6, characterized in that: A switch panel is fixedly provided on one side of the yarn defect remover body (1), and the electric telescopic rod (8), the first motor (12) and the second motor (17) are all electrically connected to an external power supply via the switch panel.
Citation Information
Patent Citations
Nubs elimnator of open-end spinning frame
CN2498170Y