Optimized water conservancy gate pier turning and lifting formwork
By using a combination of return springs and magnetic suction plates in the lifting formwork of the water conservancy pier, rapid installation and disassembly is achieved, and the strength and weather resistance of the formwork are improved through multi-layer structures and coatings, which solves the problem of the long and time-consuming disassembly of the existing formwork. aging problem, improving operating efficiency and service life.
Patent Information
- Application Number
- CN202421257446.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing water conservancy gate pier rolling formwork takes a long time during disassembly, and multiple disassembly and assembly may cause thread wear, affecting the firmness of the connection. At the same time, it is easy to age after long-term use, reducing service life and safety.
An optimized hydraulic gate pier lifting template is designed, which uses a combination of a return spring and a magnetic suction plate to achieve rapid installation and disassembly through the elastic force of the spring and the magnetic force of the magnetic suction plate. A layer of weathering steel and basalt are installed in the template structure. Fiber layer and nickel-chromium alloy layer, combined with epoxy resin and PTFE coating, improve the strength and weather resistance of the formwork.
It realizes the rapid disassembly and installation of the formwork, reduces the operating time, avoids thread wear, improves the firmness of the connection, prolongs the service life of the formwork, and improves the overall safety and weather resistance.
Smart Images

Figure CN222375320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gate pier lifting templates, in particular to an optimized water conservancy gate pier lifting template. Background Art
[0002] The hydraulic gate pier flip formwork is a special formwork system in the hydraulic construction process. It is mainly used to support concrete pouring to ensure the structural stability and accuracy of the gate pier. The flip formwork can effectively improve construction efficiency, simplify the process and ensure the construction quality of the gate pier. This formwork system is usually composed of a formwork support system, a formwork frame and an adjustment device. The formwork support system is used to support the entire formwork structure to maintain its stability and position accuracy during the construction process; the formwork frame is used to fix the shape and size of the concrete pouring area; the adjustment device is used to adjust the position and angle of the formwork to meet the specific gate pier design requirements.
[0003] Although the existing technology has met the users' needs to a certain extent, there are still certain defects in the use process. The specific problems are as follows: the existing lifting formwork is mostly connected to the prism with bolt connectors during use, but it takes a lot of time to disassemble the bolt connectors, and multiple disassembly and assembly of the bolt connectors may cause thread wear, thereby affecting the connection firmness between the formwork and the prism head; at the same time, the hydraulic gate pier lifting formwork is prone to aging due to environmental influences after long-term use, which reduces its service life and then reduces its overall safety.
[0004] In order to solve the above problems, we made improvements and proposed an optimized hydraulic gate pier lifting template. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an optimized hydraulic pier lifting template, comprising a template body and a mounting prism, the top and bottom of the left side of the template body are fixedly connected with mounting blocks, the top and bottom of the right side of the mounting prism are provided with mounting grooves, the mounting blocks are clamped in the inner cavity of the mounting groove, and the inner surface of the mounting prism and above and below the mounting groove are provided with guide cavities, the template body comprises a base layer, an outer functional layer and an inner functional layer, the base layer comprises a weathering steel layer, a basalt fiber layer and a nickel-chromium alloy layer, the outer functional layer comprises a propylene gel waterproof and anti-corrosion coating and a high-strength nano coating, and the inner functional layer comprises an epoxy resin coating and a polytetrafluoroethylene coating.
[0006] Preferably, a return spring is fixedly connected to the outer side of the inner cavity of the guide cavity, a movable block is fixedly connected to the inner side of the return spring, an insert block is fixedly connected to the inner side of the movable block, slots are provided at the top and bottom of the mounting block, a magnetic plate is inlaid on the inner surface of the mounting block and located on the inner side of the slot, the insert block is snapped into the inner cavity of the slot, and the inner side of the slot is magnetically connected to the outer side of the magnetic plate.
[0007] Preferably, the inner surface of the mounting prism and the left and right sides of the guide cavity are provided with slide grooves, the left and right sides of the movable block are fixedly connected with sliders, and the outer sides of the sliders are slidably connected to the inner cavity of the slide grooves.
[0008] Preferably, a pull rod is fixedly connected to the front surface of the movable block, a guide groove is provided on the front surface of the mounting prism, and the pull rod passes through the inner cavity of the guide groove and extends to the outside of the mounting prism.
[0009] Preferably, the outer functional layer is arranged on the front side of the base layer, and the inner functional layer is arranged on the back side of the base layer.
[0010] Preferably, the weathering steel layer is arranged on the front side of the basalt fiber layer, the propionic acid waterproof and anti-corrosion coating is applied on the front side of the basalt fiber layer, and the high-strength nano coating is applied on the front side of the propionic acid waterproof and anti-corrosion coating.
[0011] Preferably, the nickel-chromium alloy layer is disposed on the back side of the basalt fiber layer, the epoxy resin coating is coated on the back side of the nickel-chromium alloy layer, and the polytetrafluoroethylene coating is coated on the back side of the epoxy resin coating.
[0012] Compared with the prior art, the utility model provides an optimized hydraulic gate pier lifting template, which has the following beneficial effects:
[0013] 1. The optimized hydraulic gate pier lifting template uses the elastic force of the reset spring to drive the movable block to move inward, and the movable block drives the plug block to move inward. At the same time, the magnetic force of the magnetic suction plate is used to improve the efficiency and stability of the plug block during movement, limit the installation block, and improve the installation effect of the template body. At the same time, through the setting of the pull rod, it is convenient to drive the movable block to move up and down, and then facilitate the disassembly of the template body.
[0014] 2. The optimized hydraulic gate pier lifting template is equipped with a base layer including a weathering steel layer, a basalt fiber layer and a nickel-chromium alloy layer, an outer functional layer including a polypropylene waterproof and anti-corrosion coating and a high-strength nano-coating, and an inner functional layer including an epoxy resin coating and a polytetrafluoroethylene coating. The weathering steel layer has the advantages of wear resistance, high temperature resistance, corrosion resistance and rust resistance. The basalt fiber layer not only has the characteristics of high strength, but also has the advantages of good high temperature resistance, oxidation resistance, radiation resistance, heat insulation and sound insulation, high compression strength and shear strength, and can be adapted to use in various environments. The nickel-chromium alloy layer has excellent properties such as high strength, corrosion resistance and rust resistance. The polypropylene waterproof and anti-corrosion coating has good corrosion resistance and Durability, impermeability, density and extremely high adhesion as well as waterproof and anti-corrosion effects. The high-strength nano coating has excellent mechanical properties, including good flexibility, tensile strength, tear strength and elongation, as well as outstanding corrosion resistance and wear resistance. The epoxy resin coating has the advantages of high temperature resistance, corrosion resistance, alkali resistance, mildew resistance, water resistance and good anti-leakage effect. The polytetrafluoroethylene coating has the advantages of high temperature resistance, low temperature resistance, weather resistance, high lubricity, non-adhesion, non-toxicity, corrosion resistance, aging resistance and low water absorption. Through the cooperation of the base layer, the outer functional layer and the inner functional layer, the strength and weather resistance of the formwork body can be effectively improved, thereby increasing the service life of the formwork body during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model for installing the prism;
[0018] Figure 3 This is a schematic diagram of the structure of the template body of the utility model;
[0019] Figure 4 It is a schematic diagram of the base structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the outer functional layer of the utility model;
[0021] Figure 6 This is a schematic diagram of the inner functional layer structure of the utility model.
[0022] Among them: 1. Template body; 101. Base layer; 1011. Weathering steel layer; 1012. Basalt fiber layer; 1013. Nickel-chromium alloy layer; 102. Outer functional layer; 1021. Acrylic waterproof and anti-corrosion coating; 1022. High-strength nano coating; 103. Inner functional layer; 1031. Epoxy resin coating; 1032. Polytetrafluoroethylene coating; 2. Mounting prism; 3. Guide groove; 4. Pull rod; 5. Mounting groove; 6. Mounting block; 7. Guide cavity; 8. Reset spring; 9. Movable block; 10. Insert block; 11. Slot; 12. Magnetic plate; 13. Slide groove; 14. Slider. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-6 An optimized hydraulic gate pier lifting template includes a template body 1 and a mounting prism 2. The top and bottom of the left side of the template body 1 are fixedly connected with mounting blocks 6. The top and bottom of the right side of the mounting prism 2 are provided with mounting grooves 5. The mounting block 6 is clamped in the inner cavity of the mounting groove 5. The inner surface of the mounting prism 2 and above and below the mounting groove 5 are provided with guide cavities 7. The outer side of the inner cavity of the guide cavity 7 is fixedly connected with a return spring 8. The inner side of the return spring 8 is fixedly connected with a movable block 9. The inner side of the movable block 9 is fixedly connected with an insert block 10. The top and bottom of the mounting block 6 are provided with slots 11. A magnetic plate 12 is embedded on the inner surface of the mounting block 6 and located on the inner side of the slot 11, the insert block 10 is snapped into the inner cavity of the slot 11, and the inner side of the slot 11 is magnetically connected to the outer side of the magnetic plate 12, the inner surface of the mounting prism 2 and located on the left and right sides of the guide cavity 7 are provided with slide grooves 13, the left and right sides of the movable block 9 are fixedly connected with sliders 14, the outer side of the slider 14 is slidably connected to the inner cavity of the slide groove 13, the front surface of the movable block 9 is fixedly connected with a pull rod 4, the front surface of the mounting prism 2 is provided with a guide groove 3, the pull rod 4 passes through the inner cavity of the guide groove 3 and extends to the outer side of the mounting prism 2.
[0025] Through the above technical scheme, the movable block 9 is driven to move inward by the elastic force of the reset spring 8, and the movable block 9 drives the plug block 10 to move inward. At the same time, the magnetic force of the magnetic suction plate 12 is used to improve the efficiency and stability of the plug block 10 during the movement, and the mounting block 6 is limited to improve the installation effect of the template body 1. At the same time, through the setting of the pull rod 4, it is convenient to drive the movable block 9 to move up and down, and then it is convenient to disassemble the template body 1. By setting the slide groove 13 and the slider 14, the smoothness of the movable block 9 during the up and down movement can be effectively improved, and at the same time, the movable block 9 can be prevented from being offset during the up and down movement.
[0026] Specifically, the template body 1 includes a base layer 101, an outer functional layer 102 and an inner functional layer 103, the base layer 101 includes a weathering steel layer 1011, a basalt fiber layer 1012 and a nickel-chromium alloy layer 1013, the outer functional layer 102 includes a polypropylene waterproof anti-corrosion coating 1021 and a high-strength nano coating 1022, the inner functional layer 103 includes an epoxy resin coating 1031 and a polytetrafluoroethylene coating 1032, the outer functional layer 102 is arranged on the front side of the base layer 101, and the inner functional layer 103 is arranged on the base layer 101. The back side of layer 101, the weathering steel layer 1011 is arranged on the front side of the basalt fiber layer 1012, the acrylic waterproof and anti-corrosion coating 1021 is coated on the front side of the basalt fiber layer 1012, the high-strength nano coating 1022 is coated on the front side of the acrylic waterproof and anti-corrosion coating 1021, the nickel-chromium alloy layer 1013 is arranged on the back side of the basalt fiber layer 1012, the epoxy resin coating 1031 is coated on the back side of the nickel-chromium alloy layer 1013, and the polytetrafluoroethylene coating 1032 is coated on the back side of the epoxy resin coating 1031.
[0027] Through the above technical scheme, the weathering steel layer 1011 has the advantages of wear resistance, high temperature resistance, corrosion resistance and rust resistance. The basalt fiber layer 1012 not only has the characteristics of high strength, but also has the advantages of good high temperature resistance, oxidation resistance, radiation resistance, heat insulation and sound insulation, high compression strength and shear strength, and can be adapted to use in various environments. The nickel-chromium alloy layer 1013 has excellent properties such as high strength, corrosion resistance and rust resistance. The acrylic waterproof and anti-corrosion coating 1021 has good corrosion resistance, durability, impermeability, density and extremely high adhesion as well as waterproof and anti-corrosion effects. The high-strength nano coating 1022 has excellent mechanical properties. The epoxy resin coating 1031 has the advantages of high temperature resistance, corrosion resistance, alkali resistance, mildew resistance, water resistance and good leakage resistance, etc. The polytetrafluoroethylene coating 1032 has the advantages of high temperature resistance, low temperature resistance, weather resistance, high lubricity, non-adhesion, non-toxicity, corrosion resistance, aging resistance and low water absorption, etc. Through the cooperation of the base layer 101, the outer functional layer 102 and the inner functional layer 103, the strength and weather resistance of the template body 1 can be effectively improved, thereby improving the service life of the template body 1 during use.
[0028] When in use, the weathering steel layer 1011 has the advantages of wear resistance, high temperature resistance, corrosion resistance and rust resistance. The basalt fiber layer 1012 not only has the characteristics of high strength, but also has the advantages of good high temperature resistance, oxidation resistance, radiation resistance, heat insulation and sound insulation, high compression strength and shear strength, and can be adapted to use in various environments. The nickel-chromium alloy layer 1013 has excellent properties such as high strength, corrosion resistance and rust resistance. The acrylic waterproof and anti-corrosion coating 1021 has good corrosion resistance, durability, impermeability, density and extremely high adhesion as well as waterproof and anti-corrosion effects. The high-strength nano coating 1022 has excellent mechanical properties. It has good flexibility, tensile strength, tear strength and elongation, and outstanding corrosion resistance and wear resistance. The epoxy resin coating 1031 has the advantages of high temperature resistance, corrosion resistance, alkali resistance, mildew resistance, water resistance and good anti-leakage effect. The polytetrafluoroethylene coating 1032 has the advantages of high temperature resistance, low temperature resistance, weather resistance, high lubricity, non-adhesion, non-toxicity, corrosion resistance, aging resistance and low water absorption. Through the cooperation of the base layer 101, the outer functional layer 102 and the inner functional layer 103, the strength and weather resistance of the template body 1 can be effectively improved, thereby improving the service life of the template body 1 during use;
[0029] When connecting the template body 1 and the installation prism 2, first pull the pull rod 4 outward, the pull rod 4 drives the movable block 9 to move outward, and the movable block 9 drives the reset spring 8 to deform and squeeze outward, and then install the template body 1 and the installation prism 2, so that the installation block 6 is clamped in the inner cavity of the installation groove 5, and then release the pull rod 4. At this time, the reset spring 8 recovers the deformation and extends inward due to the loss of force, and drives the movable block 9 to move inward, so that the inner side of the plug block 10 is plugged into the inner cavity of the slot 11. At this time, the inner side of the plug block 10 is magnetically connected to the outer side of the magnetic plate 12, thereby improving the connection effect between the template body 1 and the installation prism 2;
[0030] When disassembling the template body 1 and the mounting prism 2, first pull the pull rod 4 outward, and the pull rod 4 drives the movable block 9 to move outward. After the insert block 10 is retracted into the inner cavity of the guide cavity 7, the template body 1 and the mounting prism 2 are separated, so that the mounting block 6 is no longer stuck in the inner cavity of the mounting groove 5, and the template body 1 and the mounting prism 2 are quickly separated (the above is the working process of the entire device, and the content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field).
[0031] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, for technicians in this field, they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An optimized hydraulic pier lifting template, comprising a template body (1) and a mounting prism (2), characterized in that: The top and bottom of the left side of the template body (1) are fixedly connected with a mounting block (6), the top and bottom of the right side of the mounting prism (2) are provided with a mounting groove (5), the mounting block (6) is snapped into the inner cavity of the mounting groove (5), and the inner surface of the mounting prism (2) and above and below the mounting groove (5) are provided with a guide cavity (7), the template body (1) comprises a base layer (101), an outer functional layer (102) and an inner functional layer (103), the base layer (101) comprises a weathering steel layer (1011), a basalt fiber layer (1012) and a nickel-chromium alloy layer (1013), the outer functional layer (102) comprises a polypropylene waterproof and anti-corrosion coating (1021) and a high-strength nano coating (1022), and the inner functional layer (103) comprises an epoxy resin coating (1031) and a polytetrafluoroethylene coating (1032).
2. The optimized hydraulic gate pier lifting template according to claim 1 is characterized in that: A return spring (8) is fixedly connected to the outer side of the inner cavity of the guide cavity (7), a movable block (9) is fixedly connected to the inner side of the return spring (8), an insert block (10) is fixedly connected to the inner side of the movable block (9), a slot (11) is provided at the top and bottom of the mounting block (6), a magnetic attraction plate (12) is embedded on the inner surface of the mounting block (6) and located inside the slot (11), the insert block (10) is snap-fitted into the inner cavity of the slot (11), and the inner side of the slot (11) is magnetically connected to the outer side of the magnetic attraction plate (12).
3. The optimized hydraulic gate pier lifting template according to claim 2 is characterized by: The inner surface of the mounting prism (2) and the left and right sides of the guide cavity (7) are provided with slide grooves (13), and the left and right sides of the movable block (9) are fixedly connected with sliders (14), and the outer sides of the sliders (14) are slidably connected to the inner cavity of the slide grooves (13).
4. The optimized hydraulic gate pier lifting template according to claim 2 is characterized by: A pull rod (4) is fixedly connected to the front surface of the movable block (9), a guide groove (3) is provided on the front surface of the mounting prism (2), and the pull rod (4) passes through the inner cavity of the guide groove (3) and extends to the outside of the mounting prism (2).
5. The optimized hydraulic gate pier lifting template according to claim 1 is characterized by: The outer functional layer (102) is arranged on the front side of the base layer (101), and the inner functional layer (103) is arranged on the back side of the base layer (101).
6. The optimized hydraulic gate pier lifting template according to claim 1 is characterized by: The weathering steel layer (1011) is arranged on the front side of the basalt fiber layer (1012), the acrylic waterproof and anti-corrosion coating (1021) is coated on the front side of the basalt fiber layer (1012), and the high-strength nano coating (1022) is coated on the front side of the acrylic waterproof and anti-corrosion coating (1021).
7. The optimized hydraulic gate pier lifting template according to claim 1 is characterized by: The nickel-chromium alloy layer (1013) is disposed on the back side of the basalt fiber layer (1012), the epoxy resin coating (1031) is coated on the back side of the nickel-chromium alloy layer (1013), and the polytetrafluoroethylene coating (1032) is coated on the back side of the epoxy resin coating (1031).