Supercharged engine air inlet system and vehicle

By designing the supercharged engine air intake system, adopting hose-less connection and tilt angle design, the problems of condensation water accumulation and complicated layout of the traditional air intake system are solved, achieving a compact layout, low cost and efficient air intake effect.

CN222376607UActive Publication Date: 2025-01-21CHONGQING SOKON POWER CO LTD
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Patent Information

Application Number
CN202421208068.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-21
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional engine intake systems have the risk of condensate water accumulation, long and complex pipelines, large space occupies, many parts and high costs.

Method used

Design a supercharged engine air intake system that adopts a hose-less connection design. The intercooler air intake channel has an inclination angle to remove condensation water. It adopts an integrated design and eliminates the intercooler air inlet pipe and air outlet pipe. The layout is compact. Low cost.

Benefits of technology

It achieves no risk of condensation water accumulation, compact air intake channel design, easy vehicle layout, reduced cost, and improved air intake uniformity and engine performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a supercharged engine air inlet system which comprises a cylinder head cover and an intercooler, a supercharger connector is arranged on the cylinder head cover, an intercooling air inlet channel is arranged on the cylinder head cover, the air inlet end of the intercooling air inlet channel is communicated with the supercharger connector, and the air outlet end of the intercooling air inlet channel is communicated with the air inlet end of the intercooler. The air inlet system is not connected through a hose, an air inlet channel has an inclined angle, the condensate water accumulation risk is avoided, integrated design is adopted, arrangement is compact, whole vehicle arrangement is easy, an intercooler air inlet pipe and an intercooler air outlet pipe are omitted, and cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of engine air intake systems, in particular to a supercharged engine air intake system and a vehicle. Background Art

[0002] The engine supercharging system is to pre-compress the air and then supply it to the cylinder to increase the air density and intake volume, so that the engine intake volume can be increased, the circulating fuel supply can be increased, and thus the engine power can be increased. Good acceleration can be obtained and fuel economy can be improved.

[0003] The traditional engine intake system has the following disadvantages:

[0004] 1. In the traditional engine intake system, the intercooler is arranged on the vehicle, the intake pipe is long, the intake pressure loss is large, and the pipe is prone to water accumulation;

[0005] 2. The traditional engine intake system has long pipes, poor intake uniformity, and uneven combustion;

[0006] 3. The traditional engine intake system has many pipes, complex layout and occupies a large space;

[0007] 4. The traditional engine intake system has many parts and is costly.

[0008] Therefore, there is an urgent need to design a supercharged engine intake system with no risk of condensation water accumulation, fewer pipelines, simple layout and low cost. Utility Model Content

[0009] In view of this, the utility model provides a supercharged engine air intake system, which has no hose connection, an air intake channel with an inclined angle, no risk of condensation water accumulation, and an integrated design. It has a compact layout and is easy to arrange the entire vehicle. The intercooler air intake pipe and the intercooler air outlet pipe are eliminated, and the cost is low. The second purpose of the utility model is to provide a vehicle including the above-mentioned supercharged engine air intake system.

[0010] The utility model provides a supercharged engine air intake system and a vehicle adopting the following technical solutions:

[0011] A supercharged engine intake system includes a cylinder head cover and an intercooler, wherein the cylinder head cover is provided with a supercharger interface, and the cylinder head cover has an intercooler intake passage, the intake end of the intercooler intake passage is connected to the supercharger interface, and the outlet end is connected to the intake end of the intercooler, and the outlet end of the intercooler is connected to the intake manifold through a throttle valve.

[0012] Optionally, the intercooler air intake passage is provided with an inclined surface, and the inclined surface is used to guide the condensed water into the cylinder and discharge the condensed water from the cylinder through the airflow of the supercharged gas.

[0013] Optionally, an inclination angle between the inclined surface and the airflow direction of the pressurized gas therein ranges from 2° to 5°.

[0014] Optionally, the intercooler has a mounting seat, and an intake air temperature and pressure sensor is integrated on the mounting seat.

[0015] Optionally, a high-pressure desorption joint 1 is integrated on the intercooler, and a high-pressure desorption joint 2 is integrated on the cylinder head cover, and the high-pressure desorption joint 1 and the high-pressure desorption joint 2 are respectively connected to the high-pressure desorption system.

[0016] Optionally, the supercharger interface is arranged obliquely on the cylinder head cover.

[0017] Optionally, an RCV valve is integrated on the cylinder head cover, and an air outlet end of the RCV valve is connected to an intercooler intake passage.

[0018] In order to achieve the above-mentioned second purpose, the present invention also provides a vehicle, which includes any one of the above-mentioned supercharged engine intake systems. Since the above-mentioned supercharged engine intake system has the above-mentioned technical effects, the vehicle having the supercharged engine intake system should also have the corresponding technical effects.

[0019] To sum up, the utility model includes at least one of the following beneficial technical effects: the air intake system has no hose connection, the air intake channel has an inclined angle, there is no risk of condensation water accumulation and it adopts an integrated design, the layout is compact, and it is easy to arrange the whole vehicle, and the intercooler intake pipe and intercooler outlet pipe are eliminated and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.

[0021] Explanation of the accompanying drawings: 1. Cylinder head cover; 2. Supercharger interface; 3. Intercooler intake passage; 4. RCV valve; 5. Intercooler; 6. Mounting seat; 7. Throttle valve; 8. Intake manifold; 9. High-pressure desorption connector 1; 10. High-pressure desorption connector 2. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1 The utility model is described in further detail.

[0023] The utility model embodiment discloses a supercharged engine air intake system.

[0024] Reference Figure 1A supercharged engine intake system includes a cylinder head cover 1 and an intercooler 5. A supercharger interface 2 is provided on the cylinder head cover 1. An intercooler intake passage 3 is provided on the cylinder head cover 1. The intake end of the intercooler intake passage 3 is connected with the supercharger interface 2, and the outlet end is connected with the intake end of the intercooler 5. The outlet end of the intercooler 5 is connected with the intake manifold 8 through a throttle valve 7. The intake system has no hose connection, the intake passage has an inclined angle, there is no risk of condensation water accumulation, and an integrated design is adopted, the layout is compact, and the whole vehicle layout is easy, and the intercooler 5 intake pipe and the intercooler 5 outlet pipe are cancelled, and the cost is low.

[0025] In this embodiment, the supercharger interface 2 is obliquely arranged on the cylinder head cover 1, serving as a supercharged gas inlet, and the supercharger interface 2 is a supercharged pipe, which is used to connect with the supercharger. The supercharged gas discharged by the supercharger enters the intercooler intake passage 3 through the supercharger interface 2, replacing the hose setting of the traditional intake system.

[0026] The intercooler air intake passage 3 is directly integrated into the cylinder head cover 1, and the air outlet end of the intercooler air intake passage 3 is directly connected to the air intake end of the intercooler 5, replacing the traditional intercooler 5 air intake pipe, eliminating the need to arrange the intercooler 5 air intake pipe separately, saving space, making the structure more compact, reducing the engine size, and facilitating the overall vehicle layout.

[0027] In this embodiment, the intercooler air intake passage 3 is provided with an inclined surface. The pressurized gas discharged from the supercharger enters the intercooler air intake passage 3 to form an airflow, and the inclined angle between the inclined surface and the airflow direction of the pressurized gas there is in the range of 2-5°. The inclined surface is used to guide the condensed water into the cylinder. Since the airflow speed of the pressurized gas is relatively fast, the condensed water can be discharged from the cylinder through the airflow of the pressurized gas, and the excess condensed water can be discharged through the exhaust port of the cylinder, or a separate drain port can be opened for discharge.

[0028] In addition, the air intake system has no hose connection, the air intake channel has an inclined angle, and the outlet end of the intercooler air intake channel 3 is directly connected to the air intake end of the intercooler 5. The above structure can greatly reduce the risk of condensed water accumulation and avoid fire in the cylinder.

[0029] An RCV valve 4 is integrated on the cylinder head cover 1, and the air outlet end of the RCV valve 4 is directly connected to the intercooler intake passage 3, and the air intake end of the RCV valve 4 is connected to the supercharger. The traditional RCV valve 4 requires an additional air outlet pipe to be provided for connecting with the intercooler 5, while the utility model is directly integrated in the cylinder head cover 1 and is connected to the intercooler intake passage 3, and can be connected to the intercooler 5 through the intercooler intake passage 3, with a compact layout, space saving, easy vehicle layout, and low cost.

[0030] The throttle valve 7 is arranged on the cylinder head cover 1, and the outlet end of the intercooler 5 is connected with the intake manifold 8 through the throttle valve 7, eliminating the outlet pipe of the intercooler 5 in the intake system, so that the intake pressure loss of the intake system is small, the control accuracy of the throttle valve 7 is high, and the engine performance can be improved.

[0031] The intercooler 5 is provided with a mounting base 6, and an intake air temperature and pressure sensor is integrated on the mounting base 6. In the conventional arrangement, due to the existence of the intercooler 5 outlet pipe, in order to ensure the accuracy of temperature detection, it is necessary to set the intake air temperature and pressure sensor on both the intercooler 5 and the intake manifold 8. However, in the utility model, since the intercooler 5 is directly connected to the intake manifold 8 through the throttle 7, the temperature damage caused by the intermediate spacing distance can be ignored. Therefore, it is only necessary to set the intake air temperature and pressure sensor on the intercooler 5, which is compactly arranged, saves space, is easy to arrange in the whole vehicle, and has low cost.

[0032] A high-pressure desorption joint 9 is integrated on the intercooler 5, and a high-pressure desorption joint 2 10 is integrated on the cylinder head cover 1. The high-pressure desorption joint 9 and the high-pressure desorption joint 2 10 are respectively connected to the high-pressure desorption system. By integrating the high-pressure desorption joint 9 and the high-pressure desorption joint 2 10, the layout is compact, space is saved, the whole vehicle layout is easy, and the cost is low.

[0033] The structure of the utility model can shorten the air intake system pipeline, improve the air intake uniformity, make each cylinder burn evenly, and improve the engine performance.

[0034] The present invention also provides a vehicle, which includes the above-mentioned supercharged engine intake system. Since the vehicle adopts all the above-mentioned technical solutions, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A supercharged engine intake system, characterized in that: It includes a cylinder head cover and an intercooler, wherein a supercharger interface is arranged on the cylinder head cover, and an intercooler air intake passage is arranged on the cylinder head cover, wherein the air intake end of the intercooler air intake passage is connected with the supercharger interface, and the air outlet end is connected with the air intake end of the intercooler, and the air outlet end of the intercooler is connected with the intake manifold through a throttle valve.

2. The supercharged engine intake system according to claim 1, characterized in that: The intercooler air intake passage is provided with an inclined surface, and the inclined surface is used to guide the condensed water into the cylinder and discharge the condensed water from the cylinder through the airflow of the supercharged gas.

3. The supercharged engine intake system according to claim 2, characterized in that: The inclination angle between the inclined surface and the airflow direction of the pressurized gas at that location ranges from 2° to 5°.

4. The supercharged engine intake system according to claim 1, characterized in that: The intercooler is provided with a mounting seat, and an intake air temperature and pressure sensor is integrated on the mounting seat.

5. The supercharged engine intake system according to claim 1, characterized in that: A first high-pressure desorption joint is integrated on the intercooler, and a second high-pressure desorption joint is integrated on the cylinder head cover. The first high-pressure desorption joint and the second high-pressure desorption joint are respectively connected to a high-pressure desorption system.

6. The supercharged engine intake system according to claim 1, characterized in that: The supercharger interface is arranged obliquely on the cylinder head cover.

7. The supercharged engine intake system according to claim 1, characterized in that: The cylinder head cover is integrated with an RCV valve, and the air outlet end of the RCV valve is communicated with the intercooler intake passage.

8. A vehicle, characterized in that: The vehicle is equipped with a supercharged engine air intake system as claimed in any one of claims 1 to 7.