Coal ash content detection device

By designing a coal ash detection device that uses a laser detection head for non-contact measurement, the problems of sample contamination and cumbersome detection steps in the existing technology are solved, and fast, accurate, and non-destructive ash detection is achieved.

CN222379584UActive Publication Date: 2025-01-21NINGXIA YUZHUO IND CO LTD
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Patent Information

Application Number
CN202420546836.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-01-21
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing coal ash detection device is prone to contamination during grinding and transportation, affecting the detection results, and the detection steps are relatively inconvenient to attach.

Method used

A coal ash detection device is designed, which uses a laser detection head for non-contact measurement, transports samples through a rotating plate, and uses an electric telescopic cylinder and a limit rod to automatically adjust the position of the laser detection head to achieve fast and accurate ash detection.

Benefits of technology

It achieves fast, accurate, non-destructive and pollution-free coal ash detection, avoids sample contamination during grinding and transportation, and simplifies detection steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal ash content detection device and relates to the technical field of coal. The coal ash content detection device comprises a base, the top end of the base is fixedly connected with a support, the side face of the support is fixedly connected with a conveying frame, a motor is fixedly connected into the base, an output shaft at the top end of the motor is fixedly connected with a rotating shaft, and the top end of the rotating shaft is fixedly connected with a rotating plate; and the top end of the rotating plate is fixedly connected with a limiting rod. A coal sample needing to be detected is conveyed to a detection point through the rotating plate, then an electric telescopic cylinder is started to enable a telescopic rod to move a laser detection head to a detection position, so that a limiting rod extrudes a button, the laser detection head is started by pressing a switch, and laser beams irradiate the surface of the coal sample; and then measuring the intensity and angle of laser scattering to deduce the ash content of the coal sample, wherein the ash content can be detected quickly, accurately, nondestructively and pollution-free through the non-contact measurement.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal, in particular to a coal ash detection device. Background Art

[0002] Coal ash testing refers to the process of measuring and analyzing the ash content in coal samples. The ash in coal refers to the inorganic matter in coal, such as minerals, soil and other impurities. The ash content is one of the important indicators for evaluating coal quality and combustion performance.

[0003] According to a disclosed coal ash detection device (publication number: CN217179973U), it includes a coal ash detection device body, a sample sorting component is provided on one side of the coal ash detection device body, an automatic sampling component is provided on one side of the sample sorting component, the automatic sampling component includes a sampling mounting frame, a control device is fixed on one side of the sampling mounting frame, a ball screw is movably connected inside the sampling mounting frame, one end of the ball screw is connected to a rotating motor, the rotating motor housing is connected to the sampling mounting frame, the ball nut of the ball screw is fixedly connected to a sliding block, a sliding rod is slidably fitted inside the sliding block, both ends of the sliding rod are connected to, the bottom end of the sliding block is connected to an electric three-section telescopic rod, and one end of the electric three-section telescopic rod is connected to an electric material picking clamp. In the above application, a coal ash detection device is used to grind the coal sample to be tested through the sample sorting component and then pass it through the detector for testing. This detection step is relatively complicated, and the sample may be contaminated during the grinding and transportation process, thereby affecting the detection result. Utility Model Content

[0004] In view of the deficiencies of the prior art, the present invention provides a coal ash detection device, which solves the problems raised in the above background technology. To achieve the above purpose, the present invention is implemented through the following technical solutions: a coal ash detection device, comprising a base, the top of the base is fixedly connected to a bracket, the side of the bracket is fixedly connected to a transport rack, a motor is fixedly connected inside the base, the output shaft at the top of the motor is fixedly connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a rotating plate, the top of the rotating plate is fixedly connected to a limiting rod, the top of the rotating plate is fixedly connected to a storage frame, the bottom end of the bracket is fixedly connected to an electric telescopic cylinder, the side of the electric telescopic cylinder is slidably connected to a telescopic rod, the bottom end of the telescopic rod is fixedly connected to a laser detection head, the side of the laser detection head is fixedly connected to a connecting rod, the side of the connecting rod is fixedly connected to a push switch, the bottom end of the push switch is provided with a button, and the side of the bracket is fixedly connected to a display screen.

[0005] Preferably, a support plate is slidably connected to the storage frame, the bottom end of the support plate is rotatably connected to a rotating rod, a sliding rod is fixedly connected to the storage frame, a slider is slidably connected to the side of the sliding rod, and a spring is fixedly connected to the side of the slider.

[0006] Preferably, the limiting rods and storage frames are each provided in groups of four, with the horizontal midline of the rotating plate as the axis of symmetry, and are arranged in pairs at the top of the rotating plate. A laser detection head is a sensor device used for laser measurement and detection. It typically consists of a laser transmitter, a receiver, and related optical components. The laser detection head achieves measurement and detection by emitting a laser beam and receiving reflected or scattered signals from the laser.

[0007] Preferably, the transport rack passes through the bracket on the side of the bracket and is fixedly connected to it, and one end of the transport rack passing through the bracket is at the top of the storage frame and has no connection with the storage frame. The push switch is a normally open push switch. When the button of this type of switch is not pressed, the circuit is in an open state (not conducting). When the button of the switch is pressed, the circuit will be closed (conducting) and will be disconnected again after the button is released.

[0008] Preferably, one end of the rotating rod is rotatably connected to the bottom end of the support plate, and the other end is rotatably connected to the top end of the slider. When the coal sample falls, the support plate that is impacted will move downward, causing the rotating rod to rotate and move downward, thereby causing the other end to rotate at the top end of the slider and push the slider to move.

[0009] Preferably, one end of the spring is fixedly connected to the side of the slider, and the other end is fixedly connected to the inner wall of the storage frame. As the two sets of rotating rods push the slider to move, the slider squeezes the springs at both ends, and the elastic force of the spring offsets the impact force generated, so that the coal sample can be more stable when falling.

[0010] The utility model provides a coal ash detection device, which has the following beneficial effects:

[0011] (1) The present application uses a rotating plate to transport the coal sample to be tested to the testing point, and then turns on the electric telescopic cylinder so that the telescopic rod moves the laser detection head to the testing position, thereby causing the limit rod to squeeze the button. The laser detection head is turned on by pressing the switch, and the laser beam is irradiated onto the surface of the coal sample. The intensity and angle of the laser scattering are then measured to infer the ash content of the coal sample. This non-contact measurement can perform ash detection quickly, accurately, non-destructively and without pollution.

[0012] (2) The present application uses the pressure on the support plate when the coal falls to move the support plate, thereby driving the rotating rod to move, so that the other end of the rotating rod pushes the slider to move on the slide rod, thereby compressing the spring. The elastic force of the spring offsets the elastic force generated when the coal falls, so that the coal sample can be more stable when it falls, which is convenient for subsequent testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the side sectional structure of the utility model;

[0015] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of A;

[0016] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of B;

[0017] Figure 5 This is a schematic diagram of the side sectional structure of the storage frame of the present invention.

[0018] In the figure: 1. Base; 2. Bracket; 3. Transport rack; 4. Motor; 5. Rotating shaft; 6. Rotating plate; 7. Limit rod; 8. Storage frame; 9. Electric telescopic cylinder; 10. Telescopic rod; 11. Laser detection head; 12. Connecting rod; 13. Press switch; 14. Button; 15. Display screen; 16. Support plate; 17. Rotating rod; 18. Slider; 19. Sliding bar; 20. Spring. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Example 1

[0021] See also Figure 1-4 , a coal ash detection device, comprising a base 1, a top of the base 1 is fixedly connected to a bracket 2, and a side of the bracket 2 is fixedly connected to a transport frame 3;

[0022] The detection mechanism includes a motor 4, which is fixedly connected to the base 1. The output shaft at the top of the motor 4 is fixedly connected to a rotating shaft 5, the top of the rotating shaft 5 is fixedly connected to a rotating plate 6, the top of the rotating plate 6 is fixedly connected to a limiting rod 7, and the top of the rotating plate 6 is fixedly connected to a storage frame 8. There are four groups of limiting rods 7 and storage frames 8, which are distributed in pairs at the top of the rotating plate 6 with the horizontal midline of the rotating plate 6 as the axis of symmetry. The bottom end of the bracket 2 is fixedly connected to an electric telescopic cylinder 9, and the electric telescopic cylinder 9 is slidably connected to a telescopic rod 10 on the side. The bottom end of the telescopic rod 10 is fixedly connected to a laser detection head 11. The laser detection head 11 is a sensor device used for laser measurement and detection. It usually consists of a laser transmitter, a receiver, and related optical components. The laser detection head achieves the purpose of measurement and detection by emitting a laser beam and receiving the reflected or scattered signal of the laser. The transport frame 3 penetrates the bracket 2 on the side of the bracket 2 and is fixedly connected to it. One end of the transport frame 3 that penetrates the bracket 2 is at the top of the storage frame 8 and has no connection with the storage frame 8. The side of the laser detection head 11 is fixedly connected to a connecting rod 12, and the side of the connecting rod 12 is fixedly connected to a press switch 13. The press switch 13 is a normally open press switch. When the button of this type of switch is not pressed, the circuit is in an open state and is not conductive. When the button of the switch is pressed, the circuit is closed and conductive, and after the button is released Disconnect again, a button 14 is provided at the bottom end of the press switch 13, and a display screen 15 is fixedly connected to the side of the bracket 2. In this application, the coal sample to be tested is transported to the detection point through the rotating plate 6, and then the electric telescopic cylinder 9 is turned on to make the telescopic rod 10 move the laser detection head 11 to the detection position, so that the limit rod 7 squeezes the button 14, and the laser detection head 11 is turned on by pressing the switch 13. The laser beam is irradiated to the surface of the coal sample, and then the intensity and angle of the laser scattering are measured to infer the ash content of the coal sample. This non-contact measurement can perform ash detection quickly, accurately, non-destructively and pollution-free.

[0023] When this embodiment is used, the coal to be inspected is placed on the transport rack 3 and then transported to the storage frame 8 through the transport rack 3. When the inspection coal in the storage frame 8 reaches the inspection amount, the motor 4 in the base 1 is started, and the motor 4 rotates the shaft 5, and then the shaft 5 drives the rotating plate 6 to rotate. As the rotating plate 6 rotates, the storage frame 8 moves with the coal to be inspected, and finally moves to the bottom end of the laser inspection head 11. At this time, the electric telescopic cylinder 9 at the bottom end of the bracket 2 is turned on to make the electric telescopic rod 10 move toward the storage frame 8, and at the same time push The laser detection head 11 moves. When the laser detection head 11 reaches the detection height, the press switch 13 connected to the side of the laser detection head 11 by the connecting rod 12 also moves accordingly, and finally the button 14 set at the bottom thereof contacts the limit rod 7 and is then squeezed, thereby turning on the laser detection head 11 by pressing the switch 13. Subsequently, the laser detection head 11 detects the coal in the storage frame 8, irradiates the surface of the coal sample with a laser beam, and then measures the intensity and angle of the laser scattering to infer the ash content of the coal sample, and then displays the ash data on the display screen 15.

[0024] Example 2

[0025] See also Figure 5 , on the basis of embodiment 1, a stabilizing mechanism is added, which includes a support plate 16, the support plate 16 is slidably connected to the storage frame 8, the bottom end of the support plate 16 is rotatably connected to a rotating rod 17, a sliding rod 19 is fixedly connected to the storage frame 8, and a slider 18 is slidably connected to the side of the slider 19. One end of the rotating rod 17 is rotatably connected to the bottom end of the support plate 16. When the coal sample falls, the impacted support plate 16 will move downward, thereby causing the rotating rod 17 to rotate and move downward, thereby causing its other end to rotate at the top of the slider 18 and push the slider 18 to move, and the other end is rotatably connected to the top of the slider 18. A spring 20 is fixedly connected to the side of the slider 18, and one end of the spring 20 is fixed to the slider 18. The side of the block 18 is fixedly connected to it, and the other end is fixedly connected to it on the inner wall of the storage frame 8. As the two sets of rotating rods 17 push the slider 18 to move, the slider 18 squeezes the springs 20 at both ends, and the elastic force of the springs 20 offsets the impact force generated, so that the coal sample can be more stable when it falls. This application uses the pressure on the support plate 16 when the coal falls to move the support plate 16, thereby driving the rotating rod 17 to move, so that the other end of the rotating rod 17 pushes the slider 18 to move on the slide rod 19, thereby compressing the spring 20. The elastic force of the spring 20 offsets the elastic force generated when the coal falls, which can make the coal sample more stable when it falls, and facilitate subsequent testing.

[0026] During use, based on Example 1, when the coal sample enters the storage frame 8 through the transport rack 3, the coal sample contacts the support plate 16, and then the support plate 16 moves downward. As the support plate 16 moves downward, the rotating rod 17 rotates and moves downward. At the other end of the rotating rod 17, it rotates at the top of the slider 18 and pushes the slider 18, moving toward the inner wall of the storage frame 8 on the slide bar 19, and compressing the spring 20 at the same time. As the sliders 18 at both ends compress the spring 20, the elastic force of the spring 20 can offset the pressure generated when the coal sample falls, so that the sample can be more stable when falling, which is convenient for subsequent testing. It can also play a stabilizing role during the rotation and transportation of the rotating plate 6.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A coal ash detection device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a bracket (2), and the side of the bracket (2) is fixedly connected to a transport rack (3); A motor (4) is fixedly connected inside the base (1); an output shaft at the top of the motor (4) is fixedly connected to a rotating shaft (5); a rotating plate (6) is fixedly connected to the top of the rotating plate (6); a limiting rod (7) is fixedly connected to the top of the rotating plate (6); a storage frame (8) is fixedly connected to the top of the rotating plate (6); an electric telescopic cylinder (9) is fixedly connected to the bottom of the bracket (2); a telescopic rod (10) is slidably connected to the side of the electric telescopic cylinder (9); a laser detection head (11) is fixedly connected to the bottom of the telescopic rod (10); a connecting rod (12) is fixedly connected to the side of the laser detection head (11); a push switch (13) is fixedly connected to the side of the connecting rod (12); a button (14) is provided at the bottom of the push switch (13); and a display screen (15) is fixedly connected to the side of the bracket (2).

2. A coal ash detection device according to claim 1, characterized in that: A support plate (16) is slidably connected inside the storage frame (8), the bottom end of the support plate (16) is rotatably connected to a rotating rod (17), a sliding rod (19) is fixedly connected inside the storage frame (8), a sliding block (18) is slidably connected to the side of the sliding block (19), and a spring (20) is fixedly connected to the side of the sliding block (18).

3. A coal ash detection device according to claim 2, characterized in that: The limit rods (7) and storage frames (8) are each provided in four groups, with the horizontal midline of the rotating plate (6) as the symmetry axis, and are distributed in pairs at the top of the rotating plate (6).

4. A coal ash detection device according to claim 3, characterized in that: The transport rack (3) passes through the bracket (2) at the side of the bracket (2) and is fixedly connected thereto. One end of the transport rack (3) that passes through the bracket (2) is at the top of the storage frame (8) and has no connection with the storage frame (8).

5. A coal ash detection device according to claim 4, characterized in that: One end of the rotating rod (17) is rotatably connected to the bottom end of the supporting plate (16), and the other end is rotatably connected to the top end of the sliding block (18).

6. A coal ash detection device according to claim 5, characterized in that: One end of the spring (20) is fixedly connected to the side of the slider (18), and the other end is fixedly connected to the inner wall of the storage frame (8).

Citation Information

Patent Citations

  • Coal ash content detection device

    CN217179973U