Refractory brick 3D detection device

Abstract

The utility model relates to the technical field of brick detection, and discloses a refractory brick 3D detection device which comprises a transparent U-shaped sliding rail, L-shaped frames are fixedly connected to the left side and the right side of the top end of the transparent U-shaped sliding rail respectively, first camera devices are fixedly connected to the middles of the inward sides of the L-shaped frames respectively, and L-shaped blocks are fixedly connected to the middles of the front side and the rear side of the transparent U-shaped sliding rail respectively. Circular strips are fixedly connected to the inward sides of the L-shaped blocks, circular grooves are formed in the inward sides of the circular strips, and hollow gears are slidably connected between the adjacent inner sides of the circular grooves. According to the utility model, the transparent U-shaped slide rail, the L-shaped frame, the camera device I, the display, the Z-shaped strip, the servo motor, the circular gear, the hollow gear, the circular strip and the circular groove are matched with one another, so that the device can quickly and accurately detect the surface defects and concave-convex conditions of the semi-finished brick, and meanwhile, time and labor are saved; and the detection efficiency of the material bricks is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of brick detection, and in particular to a 3D detection device for refractory bricks. Background Art

[0002] Generally, refractory bricks are refractory components used in high-temperature environments, and are commonly found in high-temperature kilns and furnaces in metallurgy, chemical industry, glass and other industrial fields. In order to ensure the quality of refractory bricks, 3D detection devices can be used to detect and evaluate them. At the same time, the bracket is used to fix and support the equipment, the mobile platform is used to carry the sensor for scanning, the 3D sensor is used to collect three-dimensional data on the surface of the refractory bricks, and the data processing unit is used to process and analyze the collected data.

[0003] Usually in the brick and tile industry, in order to improve the quality of products, inspection is required. The traditional inspection method requires a lot of manpower, material resources and time, and there may be certain errors. In order to solve this problem, this technology proposes a 3D inspection device for refractory bricks. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a 3D detection device for refractory bricks, aiming to improve the existing technology. In the brick and tile industry, in order to improve the quality of products, detection is required. The traditional detection method requires a lot of manpower, material resources and time, and there may be certain errors.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a refractory brick 3D detection device comprises a transparent U-shaped slide rail, the left and right sides of the top end of the transparent U-shaped slide rail are fixedly connected with L-shaped frames, the middle part of the inner side of the L-shaped frame is fixedly connected with a camera device 1, the middle part of the front and rear sides of the transparent U-shaped slide rail are fixedly connected with L-shaped blocks, the inner side of the L-shaped blocks is fixedly connected with a circular bar, the inner side of the circular bar is provided with a circular groove, the inner sides of the circular grooves are slidably connected with hollow gears between adjacent ones, the inner top end of the hollow gear is fixedly connected with a camera device 2, the middle part of the bottom end of the transparent U-shaped slide rail is fixedly connected with a Z-shaped bar, the other end of the Z-shaped bar is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a circular gear, the outer wall of the circular gear is meshed with the outer side of the hollow gear, the top front left end of the transparent U-shaped slide rail is fixedly connected with a display, and a detection mechanism is arranged on the right side of the transparent U-shaped slide rail.

[0006] As a further description of the above technical solution:

[0007] The detection mechanism includes a support plate, the left side of the support plate is fixedly connected to the right end of the transparent U-shaped slide rail, the inner left side of the support plate is fixedly connected to a telescopic rod 2, the output end of the telescopic rod 2 is fixedly connected to a push plate, the front and rear sides of the transparent U-shaped slide rail are fixedly connected near the edge with an L-shaped plate, the inner side of the L-shaped plate is fixedly connected to a telescopic rod 1, the output end of the telescopic rod 1 passes through the corresponding transparent U-shaped slide rail and is fixedly connected to a movable plate 2, an inclined surface is provided on the left side of the inner bottom end of the transparent U-shaped slide rail, the left side of the transparent U-shaped slide rail is fixedly connected to a U-shaped plate, the front and rear sides of the U-shaped plate are threadedly connected with bolts, and the other end of the bolt is fixedly connected to a movable plate 1.

[0008] As a further description of the above technical solution:

[0009] The left and right sides of the bottom end of the transparent U-shaped slide rail are fixedly connected with supporting legs.

[0010] As a further description of the above technical solution:

[0011] A storage box is fixedly connected to the left bottom end of the left leg.

[0012] As a further description of the above technical solution:

[0013] A sealing cover is clamped on the inner top of the storage box, and a handle is fixedly connected to the middle of the top of the sealing cover.

[0014] As a further description of the above technical solution:

[0015] A storage battery is fixedly connected to the right side of the top end of the transparent U-shaped slide rail.

[0016] As a further description of the above technical solution:

[0017] A controller is fixedly connected to the front side of the right leg, and the controller is electrically connected to the servo motor, the first camera device, the first telescopic rod, the second telescopic rod and the second camera device respectively.

[0018] As a further description of the above technical solution:

[0019] The outer walls of the push plate and the second movable plate are slidably connected to the inner side of the transparent U-shaped slide rail.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, through the cooperation of the transparent U-shaped slide rail, L-shaped frame, camera device, display, Z-shaped bar, servo motor, circular gear, hollow gear, circular bar and circular groove, the device can quickly and accurately detect the surface defects and concave-convex conditions of semi-finished bricks, while saving time and labor and improving the detection efficiency of bricks.

[0022] 2. In the utility model, through the mutual cooperation of the L-shaped plate, the telescopic rod 1, the movable plate 2, the support plate, the telescopic rod 2, the push plate, the inclined surface, the U-shaped plate and the movable plate 1, it is possible to accurately detect the size error of the bricks, screen out the bricks that do not meet the standards, and improve the product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a front stereoscopic view of a refractory brick 3D detection device proposed by the utility model;

[0024] Figure 2 This is a disassembled diagram of the transparent U-shaped slide rail structure of a refractory brick 3D detection device proposed by the utility model;

[0025] Figure 3 This is a diagram showing the hollow gear structure of a refractory brick 3D detection device proposed in the utility model.

[0026] Legend:

[0027] 1. Transparent U-shaped slide rail; 2. Detection mechanism; 201. L-shaped plate; 202. Telescopic rod 1; 203. Bolt; 204. Moving plate 1; 205. U-shaped plate; 206. Inclined surface; 207. Telescopic rod 2; 208. Support plate; 209. Push plate; 210. Moving plate 2; 3. Hollow gear; 4. Display; 5. Camera device 1; 6. L-shaped frame; 7. Sealing cover; 8. Storage box; 9. Handle; 10. Leg; 11. Circular gear; 12. Servo motor; 13. Controller; 14. Battery; 15. Circular bar; 16. Circular groove; 17. L-shaped block; 18. Camera device 2; 19. Z-shaped bar. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Please see attached Figure 1 and attached Figure 3The utility model provides an embodiment: a refractory brick 3D detection device, comprising a transparent U-shaped slide rail 1, the top left and right sides of the transparent U-shaped slide rail 1 are fixedly connected with an L-shaped frame 6, the middle of the inner side of the L-shaped frame 6 is fixedly connected with a camera device 5, the middle of the front and rear sides of the transparent U-shaped slide rail 1 are fixedly connected with an L-shaped block 17, the inner side of the L-shaped block 17 is fixedly connected with a circular bar 15, the inner side of the circular bar 15 is provided with a circular groove 16, the inner side of the circular groove 16 is slidably connected with a hollow gear 3, the hollow The inner top of the gear 3 is fixedly connected with a camera device 2 18, the middle of the bottom end of the transparent U-shaped slide rail 1 is fixedly connected with a Z-shaped bar 19, the other end of the Z-shaped bar 19 is fixedly connected with a servo motor 12, the output end of the servo motor 12 is fixedly connected with a circular gear 11, the outer wall of the circular gear 11 is meshed with the outer side of the hollow gear 3, the left end of the top front side of the transparent U-shaped slide rail 1 is fixedly connected with a display 4, the right side of the transparent U-shaped slide rail 1 is provided with a detection mechanism 2, and the left bottom end of the left leg 10 is fixedly connected with a storage box 8;

[0030] Specifically, the transparent U-shaped slide rail 1 serves as the supporting frame of the entire structure, and the middle of the front and rear sides thereof are fixedly connected with L-shaped blocks 17. The design of these L-shaped blocks 17 not only provides structural stability, but also has a circular bar 15 fixedly connected to their inner side. The design of the circular bar 15 further increases the strength and stability of the entire structure. The inner top end of the hollow gear 3 is fixedly connected with a camera device 2 18, which is together with the camera device 1 5, and the other end of which is fixedly connected with a servo motor 12. The servo motor 12 is a motor that precisely controls movement, and it is fixedly connected with a circular gear 11 through the output end, and is meshed with the outer side of the hollow gear 3. This design enables the servo motor 12 to precisely control the movement of the hollow gear 3, thereby achieving precise positioning and smooth movement of the camera device 2 18.

[0031] Please see attached Figure 2 , the detection mechanism 2 includes a support plate 208, the left side of the support plate 208 is fixedly connected to the right end of the transparent U-shaped slide rail 1, the inner left side of the support plate 208 is fixedly connected to a telescopic rod 207, the output end of the telescopic rod 207 is fixedly connected to a push plate 209, the front and rear sides of the transparent U-shaped slide rail 1 are fixedly connected near the edge with an L-shaped plate 201, the inner side of the L-shaped plate 201 is fixedly connected with a telescopic rod 1 202, the output end of the telescopic rod 1 202 passes through the corresponding transparent U-shaped slide rail 1 and is fixedly connected with a movable plate 210, an inclined surface 206 is provided on the left side of the inner bottom end of the transparent U-shaped slide rail 1, a U-shaped plate 205 is fixedly connected to the left side of the transparent U-shaped slide rail 1, the front and rear sides of the U-shaped plate 205 are both threadedly connected with bolts 203, the other end of the bolt 203 is fixedly connected to a movable plate 1 204, and the left and right sides of the bottom end of the transparent U-shaped slide rail 1 are fixedly connected with legs 10;

[0032] Specifically, the telescopic rod 207 is used as a mechanical arm with adjustable length, and its function is to push the push plate 209 connected to it. The telescopic rod 202 is a device that can be extended or shortened. Its output end passes through the corresponding position of the transparent U-shaped slide rail 1 and is fixedly connected to the movable plate 210. This design enables the movable plate 210 to move smoothly in the transparent U-shaped slide rail 1. A U-shaped plate 205 is also fixedly connected to the left side of the transparent U-shaped slide rail 1.

[0033] Please see attached Figure 1 - Attachment Figure 2 The top of the inner side of the storage box 8 is engaged with a sealing cover 7, and the middle part of the top of the sealing cover 7 is fixedly connected with a handle 9. The right side of the top of the transparent U-shaped slide rail 1 is fixedly connected with a battery 14. The front side of the right leg 10 is fixedly connected with a controller 13. The controller 13 is electrically connected to the servo motor (12), the camera device 15, the telescopic rod 1 202, the telescopic rod 207 and the camera device 2 18 respectively. The outer walls of the push plate 209 and the movable plate 210 are slidably connected to the inner side of the transparent U-shaped slide rail 1;

[0034] Specifically, the design of the sealing cover 7 takes into account the convenience of user operation. In the middle of the top, the designer cleverly fixedly connected a handle 9. The existence of this handle 9 not only provides additional structural strength for the sealing cover 7, but more importantly, it provides a convenient grip and operation point for the user, making it easier and more labor-saving to open or close the sealing cover 7. The arrangement of this controller 13 not only keeps the appearance of the device neat, but also takes into account the convenience of user operation.

[0035] Working principle: When the brick needs to be inspected, the material to be inspected is placed on the inner top of the transparent U-shaped slide rail 1. At this time, the camera device 1 5 fixedly connected to the L-shaped frame 6 cooperates to illuminate the left and right sides of the brick, so that the illuminated pattern is displayed on the display 4 to observe whether there are bumps and concavities. Then, the servo motor 12 fixedly connected to the Z-shaped bar 19 cooperates to drive the circular gear 11. Through the rotation of the circular gear 11, the hollow gear 3 is rotated along the circular groove 16 opened on the circular bar 15, and then the camera device 2 18 is rotated to shoot the surroundings of the brick to observe whether there are bumps and concavities. Therefore, the device can quickly and accurately detect surface defects of semi-finished bricks. The brick can be easily deformed and dented, which saves time and effort, and improves the detection efficiency of bricks. Subsequently, the telescopic rod 202 fixedly connected to the L-shaped plate 201 is started, so as to cooperate with the movable plate 210 to slightly engage the brick. At this time, the telescopic rod 207 fixedly connected to the support plate 208 is pushed by the push plate 209 to push the brick onto the inclined surface 206, and then the brick slides to the inside of the U-shaped plate 205 in accordance with the inclination angle of the inclined surface 206. When the brick can be stably engaged on the inside of the movable plate 204, it can be detected as a qualified brick. When the brick fails to be engaged in the movable plate 204, it can be detected as an unqualified brick. Therefore, it is possible to accurately detect the size error of the brick, screen out the unqualified bricks, and improve the product quality and production efficiency.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A 3D inspection device for refractory bricks, comprising a transparent U-shaped slide rail (1), characterized in that: The top left and right sides of the transparent U-shaped slide rail (1) are fixedly connected to an L-shaped frame (6), the middle of the inner side of the L-shaped frame (6) is fixedly connected to a camera device (5), the middle of the front and rear sides of the transparent U-shaped slide rail (1) are fixedly connected to an L-shaped block (17), the inner side of the L-shaped block (17) is fixedly connected to a circular bar (15), the inner side of the circular bar (15) is provided with a circular groove (16), the inner side of the circular groove (16) is slidably connected to the adjacent hollow gears (3), the inner top of the hollow gear (3) is fixedly connected to the L-shaped block (17), the inner side of the L-shaped block (17) is fixedly connected to a circular bar (15), the inner side of the circular groove (16) is provided with a circular groove (16), the inner side of the hollow gear (3) is fixedly connected to the L-shaped block (17), the inner side of the hollow gear (3) is fixedly connected to the L-shaped block (17), the inner side of the L-shaped block (17) is fixedly connected to the L-shaped block (17), the inner side of the circular bar (15 ... The transparent U-shaped slide rail (1) is fixedly connected to a second camera device (18) at its end, a Z-shaped bar (19) is fixedly connected to the middle of the bottom end of the transparent U-shaped slide rail (1), the other end of the Z-shaped bar (19) is fixedly connected to a servo motor (12), the output end of the servo motor (12) is fixedly connected to a circular gear (11), the outer wall of the circular gear (11) is meshingly connected to the outer side of the hollow gear (3), the left end of the top front side of the transparent U-shaped slide rail (1) is fixedly connected to a display (4), and a detection mechanism (2) is arranged on the right side of the transparent U-shaped slide rail (1).

2. A 3D detection device for refractory bricks according to claim 1, characterized in that: The detection mechanism (2) comprises a support plate (208), the left side of the support plate (208) is fixedly connected to the right end of the transparent U-shaped slide rail (1), the left side of the interior of the support plate (208) is fixedly connected to a second telescopic rod (207), the output end of the second telescopic rod (207) is fixedly connected to a push plate (209), the front and rear sides of the transparent U-shaped slide rail (1) are fixedly connected near the edge to an L-shaped plate (201), and the inner side of the L-shaped plate (201) is fixedly connected to the telescopic rod One (202), the output end of the telescopic rod one (202) passes through the corresponding transparent U-shaped slide rail (1) and is fixedly connected to the movable plate two (210), the inner bottom end of the transparent U-shaped slide rail (1) is provided with an inclined surface (206) on the left side, the left side of the transparent U-shaped slide rail (1) is fixedly connected to the U-shaped plate (205), the front and rear sides of the U-shaped plate (205) are both threadedly connected with bolts (203), and the other end of the bolt (203) is fixedly connected to the movable plate one (204).

3. A 3D detection device for refractory bricks according to claim 1, characterized in that: The left and right sides of the bottom end of the transparent U-shaped slide rail (1) are fixedly connected with supporting legs (10).

4. A 3D detection device for refractory bricks according to claim 3, characterized in that: A storage box (8) is fixedly connected to the left bottom end of the left supporting leg (10).

5. A 3D detection device for refractory bricks according to claim 4, characterized in that: A sealing cover (7) is engaged at the inner top end of the storage box (8), and a handle (9) is fixedly connected to the middle portion of the top end of the sealing cover (7).

6. A 3D detection device for refractory bricks according to claim 1, characterized in that: A storage battery (14) is fixedly connected to the right side of the top end of the transparent U-shaped slide rail (1).

7. A 3D detection device for refractory bricks according to claim 3, characterized in that: A controller (13) is fixedly connected to the front side of the right leg (10), and the controller (13) is electrically connected to the servo motor (12), the camera device 1 (5), the telescopic rod 1 (202), the telescopic rod 2 (207) and the camera device 2 (18) respectively.

8. A 3D detection device for refractory bricks according to claim 2, characterized in that: The outer walls of the push plate (209) and the second movable plate (210) are slidably connected to the inner side of the transparent U-shaped slide rail (1).

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