Conveying line detection device compatible with multiple products

Abstract

The utility model discloses a conveyor line detection device compatible with multiple products, and relates to the technical field of product detection, the conveyor line detection device comprises a positive flow belt conveying module, a backflow belt conveying module, a special carrier and a carrier transfer mechanism, the positive flow belt conveying module and the backflow belt conveying module are arranged in parallel, and the two ends of the positive flow belt conveying module and the two ends of the backflow belt conveying module are aligned; the carrier transfer mechanism achieves mutual transfer of special carriers on the forward flow belt conveying module and the reverse flow belt conveying module, and a circulation line body is formed. The device is reasonable in design, and aims at various product types and complex traditional manual detection operation. Through the automatic detection mode of the scheme, the detection efficiency can be improved, the risk of poor quality is reduced, and the working intensity of people is relieved.

Description

Technical Field

[0001] The utility model relates to the technical field of product detection, and more specifically to the technical field of a conveyor line detection device compatible with multiple products. Background Art

[0002] Air conditioning is an air conditioner, which refers to a device that uses artificial means to adjust and control the temperature, humidity, flow rate and other parameters of the ambient air in a building or structure. Air conditioning generally includes several major parts such as cold source / heat source equipment, cold and hot medium distribution system, terminal device and other auxiliary equipment. Mainly includes: refrigeration host, water pump, fan and piping system. The air conditioning display panel is an important part of the air conditioning, and the air conditioning display panel needs to be tested during the production process. Existing patents disclose the following technologies:

[0003] The patent with the publication number CN219977740U and the patent name "A vehicle air conditioning panel backlight detection device" discloses the following content: A vehicle air conditioning panel backlight detection device, including a cabinet; it is characterized in that it also includes an industrial computer installed in the cabinet for controlling the backlight detection device to perform automatic detection, a display for displaying and storing test results, a detection cabinet arranged on the cabinet, a tooling installed in the detection cabinet for installing the vehicle air conditioning panel, and a camera for taking pictures of the vehicle air conditioning panel and transmitting the data to the display for display. Through the setting of the backlight detection device in this utility model, the operator only needs to perform loading and unloading work, and the backlight detection device automatically detects the backlight of the vehicle air conditioning panel. The detected results are sent to the display and compared with the display database to give the detection results. The operator only needs to check the detection results on the display to know whether the air conditioning panel is qualified. It is simple and convenient, efficient and accurate in detection, and reduces detection errors.

[0004] Currently, most of the inspections for air conditioner display panels are done manually, and some use the above-mentioned patents or assembly line inspections. However, the existing patents and assembly line inspection equipment have defects such as poor compatibility, low efficiency, and a single inspection product size. Utility Model Content

[0005] The purpose of the utility model is to solve the above technical problems and provide a conveyor line detection device that is compatible with multiple products.

[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0007] The utility model provides a conveyor line detection device compatible with multiple products, comprising a positive flow belt conveyor module, a return flow belt conveyor module, a special carrier and a carrier transfer mechanism, wherein the positive flow belt conveyor module and the return flow belt conveyor module are arranged in parallel, and both ends of the two are aligned, and the carrier transfer mechanism realizes the mutual transfer of the special carrier on the positive flow belt conveyor module and the return flow belt conveyor module to form a circulating line body.

[0008] Specifically, the special carrier realizes the circulation and testing of products of different sizes. This solution is mainly composed of a positive flow belt conveyor module, a return flow belt conveyor module, a special carrier, and a carrier transfer mechanism. The special carrier can be compatible with a variety of products. The positive / return flow belt conveyor module drives the special carrier to perform corresponding movements according to the product testing process, and the carrier transfer mechanism moves the empty carrier back and forth on the positive / return flow belt conveyor module.

[0009] In addition, there are many types of products (air conditioner display panels), and traditional manual inspection operations are complicated. The automatic inspection method of this solution can improve inspection efficiency, reduce the risk of poor quality, and reduce human workload. In addition, the conveyor line inspection device is suitable for different types of products (air conditioner display panels). When the product (air conditioner display panel) is changed, there is no need to adjust the conveyor line inspection device, saving time and cost.

[0010] In one embodiment, there are two carrier transfer mechanisms, which are respectively located between the two ends of the forward flow belt conveyor module and the return flow belt conveyor module. The two carrier transfer mechanisms enable the special carrier to circulate on the forward flow belt conveyor module and the return flow belt conveyor module.

[0011] In one embodiment, the carrier transfer mechanism includes a support platform, a lifting cylinder and a linear module. The support platform is fixed on the top of the lifting cylinder for placing the special carrier. The lifting cylinder is fixed on the linear module. The transport direction of the linear module is orthogonal to the transport directions of the forward belt conveyor module and the return belt conveyor module.

[0012] In one embodiment, the linear module is one of a screw-nut mechanism, an electric cylinder or an electric oil cylinder.

[0013] In one embodiment, at least three special carriers can be arranged side by side on the forward flow belt conveyor module or the return flow belt conveyor module, the front and rear ends of the forward flow belt conveyor module are respectively the loading station and the unloading station, and the middle part of the forward flow belt conveyor module is the detection station.

[0014] Specifically, when only three special carriers can be arranged side by side on the positive flow belt conveyor module, the first special carrier position is the loading station, the second station is the inspection station, and the third station is the unloading station.

[0015] In one embodiment, the forward flow belt conveyor module and the return flow belt conveyor module each include two synchronously rotating belts arranged in parallel, and the two synchronously rotating belts are parallel to each other, and the two synchronously rotating belts are driven by a motor.

[0016] In one embodiment, the distance between the two synchronously rotating belts is smaller than the width of the dedicated carrier.

[0017] In one embodiment, the dedicated carrier includes a carrier tray, a product mounting position with an adjustable distance arranged on the carrier tray, a photo detection mechanism and a detection result display mechanism arranged on the carrier tray, and the photo detection mechanism is electrically connected to the detection result display mechanism.

[0018] In one embodiment, at least six parallel product installation positions are arranged on the special carrier.

[0019] In one embodiment, each of the product installation positions is matched with a product power socket and a test result display mechanism.

[0020] Specifically, depending on the product model, workers place the product on the carrier and insert the corresponding plug.

[0021] The working process of the conveyor line detection device is as follows:

[0022] Step 1: The positive flow belt conveyor module moves, and the special carrier moves to the detection station to automatically conduct electricity and take photos for detection;

[0023] Step 2: After the photo inspection is completed, the positive flow belt conveyor module moves, and the special carrier moves to the unloading station. The products are classified as OK / NG and the special carrier is taken out;

[0024] Step 3: The unloading completion signal is sent, and the carrier transfer mechanism transfers the empty special carrier to the return belt conveyor module;

[0025] Step 4: After the transfer is completed, the reflux belt conveyor module moves to the corresponding loading station;

[0026] Step 5: The carrier transfer mechanism transfers the empty carrier to the positive flow belt conveyor module.

[0027] The beneficial effects of the utility model are as follows:

[0028] The utility model has a reasonable design, targeting the variety of product (air conditioner display panel) types and the complexity of traditional manual inspection operations. Through the automatic inspection method of this solution, the inspection efficiency can be improved, the risk of poor quality can be reduced, and the workload of people can be reduced. In addition, the conveyor line detection device is suitable for different types of products (air conditioner display panels). When the product (air conditioner display panel) is changed, there is no need to adjust the conveyor line detection device, saving time and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the utility model;

[0030] Figure 2 yes Figure 1 A top view of

[0031] Figure numerals: 1-positive flow belt conveyor module, 2-return flow belt conveyor module, 3-special carrier, 4-carrier transfer mechanism. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0035] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0036] Example 1

[0037] like Figure 1 to Figure 2 As shown, this embodiment provides a conveyor line detection device compatible with multiple products, including a forward flow belt conveyor module 1, a return flow belt conveyor module 2, a special carrier 3 and a carrier transfer mechanism 4. The forward flow belt conveyor module 1 and the return flow belt conveyor module 2 are arranged in parallel, and the two ends are aligned. The carrier transfer mechanism 4 realizes the mutual transfer of the special carrier 3 on the forward flow belt conveyor module 1 and the return flow belt conveyor module 2 to form a circulating line body.

[0038] Specifically, the special carrier 3 realizes the circulation and testing of products of different sizes. This solution is mainly composed of a positive flow belt conveyor module 1, a return flow belt conveyor module 2, a special carrier 3, and a carrier transfer mechanism 4. Among them, the special carrier 3 can be compatible with a variety of products. The positive / return flow belt conveyor module 2 drives the special carrier 3 to perform corresponding movements according to the product testing process, and the carrier transfer mechanism 4 moves the empty carrier back and forth on the positive / return flow belt conveyor module 2.

[0039] In addition, there are many types of products (air conditioner display panels), and traditional manual inspection operations are complicated. The automatic inspection method of this solution can improve inspection efficiency, reduce the risk of poor quality, and reduce human workload. In addition, the conveyor line inspection device is suitable for different types of products (air conditioner display panels). When the product (air conditioner display panel) is changed, there is no need to adjust the conveyor line inspection device, saving time and cost.

[0040] Example 2

[0041] like Figure 1 to Figure 2 As shown, this embodiment provides a conveyor line detection device compatible with multiple products, including a forward flow belt conveyor module 1, a return flow belt conveyor module 2, a special carrier 3 and a carrier transfer mechanism 4. The forward flow belt conveyor module 1 and the return flow belt conveyor module 2 are arranged in parallel, and the two ends are aligned. The carrier transfer mechanism 4 realizes the mutual transfer of the special carrier 3 on the forward flow belt conveyor module 1 and the return flow belt conveyor module 2 to form a circulating line body.

[0042] There are two carrier transfer mechanisms 4, which are respectively located between the two ends of the forward flow belt conveyor module 1 and the return flow belt conveyor module 2. The two carrier transfer mechanisms 4 allow the special carrier 3 to circulate on the forward flow belt conveyor module 1 and the return flow belt conveyor module 2.

[0043] The carrier transfer mechanism 4 includes a support platform, a lifting cylinder and a linear module. The support platform is fixed on the top of the lifting cylinder for placing the special carrier 3. The lifting cylinder is fixed on the linear module. The transportation direction of the linear module is orthogonal to the transportation direction of the forward belt conveyor module 1 and the return belt conveyor module 2.

[0044] The linear module is one of a screw nut mechanism, an electric cylinder or an electric oil cylinder.

[0045] Example 3

[0046] This embodiment is further optimized on the basis of Embodiment 1 or Embodiment 2, specifically:

[0047] At least three special carriers 3 can be arranged side by side on the positive flow belt conveyor module 1 or the return flow belt conveyor module 2. The front and rear ends of the positive flow belt conveyor module 1 are the loading station and the unloading station respectively, and the middle part of the positive flow belt conveyor module 1 is the detection station.

[0048] Specifically, when only three special carriers 3 can be arranged side by side on the positive flow belt conveyor module 1, the first special carrier 3 is located as a loading station, the second station is a testing station, and the third station is an unloading station.

[0049] The forward flow belt conveyor module 1 and the return flow belt conveyor module 2 both include two synchronously rotating belts arranged in parallel, and the two synchronously rotating belts are parallel to each other, and the two synchronously rotating belts are driven by a motor.

[0050] The distance between the two synchronously rotating belts is smaller than the width of the dedicated carrier 3 .

[0051] Example 4

[0052] This embodiment is further optimized on the basis of Embodiments 1 to 3, specifically:

[0053] The dedicated carrier 3 includes a carrier tray, a product installation position with an adjustable distance arranged on the carrier tray, a photo detection mechanism and a detection result display mechanism arranged on the carrier tray, and the photo detection mechanism is electrically connected to the detection result display mechanism.

[0054] At least six parallel product installation positions are arranged on the dedicated carrier 3 .

[0055] Each product installation position is matched with a product power plug and a test result display mechanism.

[0056] Specifically, depending on the product model, workers place the product on the carrier and insert the corresponding plug.

[0057] The working process of the conveyor line detection device is as follows:

[0058] Step 1: The positive flow belt conveyor module 1 moves, and the special carrier 3 moves to the detection station to automatically conduct electricity and take photos for detection;

[0059] Step 2: After the photo inspection is completed, the positive flow belt conveyor module 1 moves, and the special carrier 3 moves to the unloading station. The product is distinguished as OK / NG and the special carrier 3 is taken out;

[0060] Step 3: The unloading completion signal is issued, and the carrier transfer mechanism 4 transfers the empty special carrier 3 to the return belt conveyor module 2;

[0061] Step 4: After the transfer is completed, the reflux belt conveyor module 2 moves to the corresponding loading station;

[0062] Step 5: The carrier transfer mechanism 4 transfers the empty carrier to the positive flow belt conveyor module 1 .

Claims

1. A conveyor line detection device compatible with multiple products, characterized in that: The invention comprises a positive flow belt conveyor module (1), a return flow belt conveyor module (2), a special carrier (3) and a carrier transfer mechanism (4); the positive flow belt conveyor module (1) and the return flow belt conveyor module (2) are arranged in parallel, and both ends of the two are aligned; the carrier transfer mechanism (4) enables the special carrier (3) to be transferred to each other on the positive flow belt conveyor module (1) and the return flow belt conveyor module (2), thereby forming a circulating line body.

2. A conveyor line detection device compatible with multiple products according to claim 1, characterized in that: The number of the carrier transfer mechanisms (4) is two, and the two carrier transfer mechanisms (4) are respectively located between the two ends of the positive flow belt conveyor module (1) and the return flow belt conveyor module (2). The two carrier transfer mechanisms (4) enable the special carrier (3) to circulate on the positive flow belt conveyor module (1) and the return flow belt conveyor module (2).

3. A conveyor line detection device compatible with multiple products according to claim 2, characterized in that: The carrier transfer mechanism (4) comprises a support platform, a lifting cylinder and a linear module. The support platform is fixed on the top of the lifting cylinder for placing the special carrier (3). The lifting cylinder is fixed on the linear module. The transport direction of the linear module is orthogonal to the transport direction of the forward belt conveyor module (1) and the return belt conveyor module (2).

4. A conveyor line detection device compatible with multiple products according to claim 3, characterized in that: The linear module is one of a screw nut mechanism, an electric cylinder or an electric oil cylinder.

5. The conveyor line detection device compatible with multiple products according to claim 3, characterized in that: At least three special carriers (3) can be arranged side by side on the positive flow belt conveyor module (1) or the return flow belt conveyor module (2), the front and rear ends of the positive flow belt conveyor module (1) are respectively a loading station and an unloading station, and the middle part of the positive flow belt conveyor module (1) is a detection station.

6. The conveyor line detection device compatible with multiple products according to claim 1, characterized in that: The forward flow belt conveyor module (1) and the return flow belt conveyor module (2) both comprise two synchronously rotating belts arranged in parallel, and the two synchronously rotating belts are parallel to each other, and the two synchronously rotating belts are driven by a motor.

7. A conveyor line detection device compatible with multiple products according to claim 6, characterized in that: The distance between the two synchronously rotating belts is smaller than the width of the special carrier (3).

8. The conveyor line detection device compatible with multiple products according to claim 1, characterized in that: The special carrier (3) comprises a carrier tray, a product installation position with an adjustable distance arranged on the carrier tray, a photo detection mechanism and a detection result display mechanism arranged on the carrier tray, and the photo detection mechanism is electrically connected to the detection result display mechanism.

9. A conveyor line detection device compatible with multiple products according to claim 8, characterized in that: At least six parallel product installation positions are arranged on the special carrier (3).

10. A conveyor line detection device compatible with multiple products according to claim 9, characterized in that: Each of the product installation positions is matched with a product power plug and a detection result display mechanism.

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