Anti-corrosion and wear-resistant cable

By designing a multi-layer protective structure in the cable, the problem of insufficient anti-corrosion and wear resistance of the cable is solved, higher wear resistance and anti-corrosion performance is achieved, the service life is extended, the maintenance cost is reduced, and the safety of the cable is improved and stability.

CN222380311UActive Publication Date: 2025-01-21TIANJIN YXT TECH
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Patent Information

Application Number
CN202421053893.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-21
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing cables have weak corrosion and wear resistance during use, and are easily affected by temperature, humidity and environmental factors, resulting in a reduced service life, an increase in maintenance costs, and safety hazards.

Method used

An anti-corrosion and wear-resistant cable is designed by setting up a multi-layer protective structure, including an inner protective layer, a first anti-corrosion layer, an anti-wear layer, a second anti-corrosion layer, a moisture-proof layer, a flame-retardant layer and a wear-resistant layer, combined with a tensile-resistant cable. Strips, tensile layers, tensile grooves, connection boxes, vibration-damping blocks, shielding layers, high-temperature-resistant layers and outer sheaths enhance the cable’s anti-corrosion, wear-resistance, tensile resistance and vibration-damping properties.

Benefits of technology

Through the cooperation of multi-layer protective structures, the wear resistance and anti-corrosion performance of the cable are significantly improved, the resistance to temperature, humidity and environmental factors is enhanced, the service life is extended, maintenance costs are reduced, and the safety and security of the cable are improved. stability.

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Abstract

The utility model provides an anti-corrosion and wear-resistant cable, which relates to the technical field of cables and comprises a cable core, a filling layer arranged on the outer side of the cable core, an inner protective layer arranged on the outer side of the filling layer, a first anti-corrosion layer arranged on the outer side of the inner protective layer, a wear-resistant layer arranged on the outer side of the first anti-corrosion layer and a second anti-corrosion layer arranged on the outer side of the wear-resistant layer. A damp-proof layer is arranged on the outer side of the second anti-corrosion layer, a flame-retardant layer is arranged on the outer side of the damp-proof layer, a wear-resistant layer is arranged on the outer side of the flame-retardant layer, the first anti-corrosion layer is made of a polyethylene material, the wear-resistant layer is made of a polyurethane material, and the second anti-corrosion layer is made of a polyvinyl chloride material. According to the utility model, the wear-resistant and corrosion-resistant performance of the cable is enhanced, the influence of temperature, humidity and some environmental factors on the cable is favorably resisted, the phenomenon of cable damage is reduced, the maintenance cost is favorably reduced, the safety of the cable is improved, and the stability of the cable in the use process is favorably improved; therefore, safety accidents are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a corrosion-resistant and wear-resistant cable. Background Art

[0002] Cable is a wire product used to transmit electrical energy information and realize electromagnetic energy conversion. It has a conductor and an insulation layer, and sometimes a strict inner sheath to prevent moisture intrusion, or an outer sheath with high mechanical strength. The structure of the cable is relatively complex, and products with a larger cross-sectional area are usually called cables.

[0003] Patent No. CN205722903U in the prior art discloses a compression-resistant cable. When the cable is subjected to a large external pressure, the insulation layer of the core is squeezed against each other and easily damaged, and adjacent cores are prone to breakdown, causing short circuits and other faults, which not only endangers the safety of the cable itself, but also easily causes great damage to the equipment connected to the cable. Therefore, by connecting the baffle plate and the outer baffle plate with a support plate fixed with an elastic block, the cable has better compression resistance when subjected to external pressure, avoiding excessive compression of the core and causing the insulation layer to be damaged, and effectively protecting the core. However, in actual use, the above-mentioned prior art has relatively weak anti-corrosion and wear-resistant properties, and the cable is often affected by temperature, humidity and various environmental factors during use, which makes the cable susceptible to erosion, thereby reducing its service life and increasing maintenance costs. If the cable is damaged due to corrosion or wear, it is easy to cause power outages and fire and other safety hazards, thereby reducing the stability and safety performance of the cable. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a corrosion-resistant and wear-resistant cable.

[0005] The utility model is realized through the following technical solutions:

[0006] A corrosion-resistant and wear-resistant cable comprises a cable core, a filling layer is arranged on the outside of the cable core, an inner protective layer is arranged on the outside of the filling layer, a first corrosion-resistant layer is arranged on the outside of the inner protective layer, an anti-wear layer is arranged on the outside of the first corrosion-resistant layer, a second corrosion-resistant layer is arranged on the outside of the anti-wear layer, a moisture-proof layer is arranged on the outside of the second corrosion-resistant layer, a flame-retardant layer is arranged on the outside of the moisture-proof layer, a wear-resistant layer is arranged on the outside of the flame-retardant layer, the first corrosion-resistant layer is made of polyethylene, the wear-resistant layer is made of polyurethane, the second corrosion-resistant layer is made of polyvinyl chloride, and the flame-retardant layer is made of mineral filler.

[0007] According to the above technical solution, preferably, a plurality of tensile strips are arranged on the outer side of the wear-resistant layer, and the tensile strips are evenly distributed in a ring shape.

[0008] According to the above technical solution, preferably, a tensile layer is provided on the outer side of the plurality of tensile strips, and a plurality of tensile grooves are provided on the inner side of the tensile layer.

[0009] According to the above technical solution, preferably, a plurality of connection boxes are arranged on the outer side of the anti-tension layer, and a vibration-damping block is slidably connected to the inner side of the connection box.

[0010] According to the above technical solution, preferably, a shielding layer is provided on the outer side of the plurality of vibration damping blocks, and a high temperature resistant layer is provided on the outer side of the shielding layer.

[0011] According to the above technical solution, preferably, an outer protective layer is provided on the outer side of the high temperature resistant layer, an anti-corrosion coating is provided on the outer side of the outer protective layer, and the high temperature resistant layer is made of silicone rubber.

[0012] According to the above technical solution, preferably, the tensile layer is made of aramid fiber material.

[0013] The beneficial effects of the utility model are:

[0014] Through the cooperation of the inner protective layer, the first anti-corrosion layer, the anti-wear layer, the second anti-corrosion layer, the moisture-proof layer, the flame-retardant layer and the wear-resistant layer, the wear-resistant and anti-corrosion properties of the cable are enhanced, which is beneficial to resist the influence of temperature, humidity and some environmental factors on the cable, reduces the phenomenon of cable damage, helps to reduce maintenance costs, and improves the safety of the cable, which is beneficial to improve the stability of the cable during use, thereby reducing the occurrence of safety accidents;

[0015] Through the mutual cooperation of anti-tensile strips, anti-tensile layers, anti-tensile grooves, connection boxes, vibration-damping blocks, shielding layers, high-temperature resistant layers and outer sheaths, the cable's anti-tensile and vibration-damping effects are enhanced, reducing the damage to the cable structure due to tensile force during construction. This is beneficial to enhancing the completeness of the cable structure, thereby facilitating the normal use of the cable and reducing the damage caused by shaking of the internal structure due to vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The overall structure schematic diagram of the utility model is shown;

[0017] Figure 2 The schematic diagram of the structure of the anti-corrosion coating in the utility model is shown;

[0018] Figure 3 A schematic diagram of the connection box structure in the utility model is shown;

[0019] Figure 4 The schematic diagram of the tensile layer structure in the utility model is shown;

[0020] Figure 5The schematic diagram of the tensile strip structure in the utility model is shown;

[0021] Figure 6 The schematic diagram of the structure of the vibration reduction block in the utility model is shown.

[0022] Description of reference numerals:

[0023] 1. Cable core; 2. Filling layer; 3. Inner sheath; 4. First anti-corrosion layer; 5. Anti-wear layer; 6. Moisture-proof layer; 7. Flame retardant layer; 8. Wear-resistant layer; 9. Tensile strip; 10. Tensile layer; 11. Tensile groove; 12. Connection box; 13. Vibration damping block; 14. Shielding layer; 15. High temperature resistant layer; 16. Outer sheath; 17. Anti-corrosion coating; 18. Second anti-corrosion layer. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and the best embodiment. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model.

[0025] In the description of the utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the utility model.

[0026] Embodiment 1:

[0027] A corrosion-resistant and wear-resistant cable comprises a cable core 1, a filling layer 2 is arranged on the outside of the cable core 1, an inner protective layer 3 is arranged on the outside of the filling layer 2, which is beneficial to protecting the cable core 1, a first anti-corrosion layer 4 is arranged on the outside of the inner protective layer 3, which plays an enhanced corrosion-resistant role for the cable core 1, an anti-wear layer 5 is arranged on the outside of the first anti-corrosion layer 4, which is beneficial to improving the service life of the first anti-corrosion layer 4, a second anti-corrosion layer 18 is arranged on the outside of the anti-wear layer 5, which plays the role of the first layer of corrosion protection for the cable core 1, thereby improving the corrosion-resistant performance, and a moisture-proof layer 6 is arranged on the outside of the second anti-corrosion layer 18, which is convenient for protecting the cable core 1, and is beneficial to preventing moisture from invading the cable core 1, and moisture-proof A flame retardant layer 7 is arranged on the outside of layer 6, which is beneficial to protecting the cable core 1 in case of fire. A wear-resistant layer 8 is arranged on the outside of the flame retardant layer 7, which enhances the wear resistance of the cable and thus prolongs its service life. The first anti-corrosion layer 4 is made of polyethylene, which has excellent corrosion resistance and mechanical properties. The wear-resistant layer 8 is made of polyurethane, which has excellent wear resistance, oil resistance and durability. The second anti-corrosion layer 18 is made of polyvinyl chloride, which can effectively resist the erosion of acid, alkali and other chemical substances and protect the cable from damage. The flame retardant layer 7 is made of mineral filler material, which is a substance that is almost incombustible. It is not only flame retardant, but also can improve the hardness and strength of the cable.

[0028] Embodiment 2:

[0029] A plurality of tensile strips 9 are arranged on the outside of the wear-resistant layer 8, and the tensile strips 9 are evenly distributed in a ring shape to enhance the tensile performance of the cable. A tensile layer 10 is arranged on the outside of the plurality of tensile strips 9, and a plurality of tensile grooves 11 are arranged on the inner side of the tensile layer 10 to cooperate with the tensile strips 9 to improve the tensile performance. A plurality of connection boxes 12 are arranged on the outside of the tensile layer 10, and a vibration damping block 13 is slidably connected to the inner side of the connection box 12 to facilitate vibration damping when the cable vibrates. A shielding layer 14 is arranged on the outside of the plurality of vibration damping blocks 13, and a high temperature resistant layer 15 is arranged on the outside of the shielding layer 14 to improve the high temperature resistance of the cable. An outer sheath 16 is arranged on the outside of the high temperature resistant layer 15 to enhance the protection performance of the cable. An anti-corrosion coating 17 is arranged on the outer side of the outer sheath 16. The high temperature resistant layer 15 is made of silicone rubber and has excellent high temperature resistance. The tensile layer 10 is made of aramid fiber, which is a high-performance synthetic fiber with extremely high strength and modulus, and light weight, and can provide excellent tensile performance.

[0030] Working principle: The utility model designs a corrosion-resistant and wear-resistant cable. The arrangement of the filling layer 2 and the inner protective layer 3 is conducive to increasing the protection of the cable core 1 and reducing the wear of the cable core 1. The arrangement of the first anti-corrosion layer 4 is conducive to reinforcing the cable core and preventing corrosion, thereby increasing the service life of the cable core. The anti-wear layer 5 is conducive to resisting wear of the cable core 1. According to the effects of the flame-retardant layer 7 and the moisture-proof layer 6, it is conducive to enhancing the flame-retardant and moisture-proof effect of the cable core 1. The second anti-corrosion layer 18 enhances the anti-corrosion performance of the cable, thereby It is beneficial to improve the anti-corrosion function of the cable, and the wear-resistant layer 8 is beneficial to enhance the wear resistance of the inside of the cable, and according to the multiple combined tensile strips 9, it is beneficial to improve the tensile performance of the cable, thereby reducing the phenomenon of internal damage of the cable due to tensile force during installation, and through the cooperation of the tensile layer 10 and the tensile groove 11, the tensile resistance of the cable is improved. When the cable vibrates due to environmental factors, the vibration force causes the multiple vibration damping blocks 13 to slide inside the connection box 12, which is beneficial to increase the friction during vibration, thereby reducing vibration.

[0031] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the present invention.

Claims

1. A corrosion-resistant and wear-resistant cable, comprising a cable core (1), characterized in that: A filling layer (2) is arranged on the outside of the cable core (1), an inner protective layer (3) is arranged on the outside of the filling layer (2), a first anti-corrosion layer (4) is arranged on the outside of the inner protective layer (3), an anti-wear layer (5) is arranged on the outside of the first anti-corrosion layer (4), a second anti-corrosion layer (18) is arranged on the outside of the anti-wear layer (5), a moisture-proof layer (6) is arranged on the outside of the second anti-corrosion layer (18), a flame-retardant layer (7) is arranged on the outside of the moisture-proof layer (6), a wear-resistant layer (8) is arranged on the outside of the flame-retardant layer (7), the first anti-corrosion layer (4) is made of polyethylene, the wear-resistant layer (8) is made of polyurethane, the second anti-corrosion layer (18) is made of polyvinyl chloride, and the flame-retardant layer (7) is made of mineral filler.

2. The corrosion-resistant and wear-resistant cable according to claim 1, characterized in that: A plurality of tensile strips (9) are arranged on the outer side of the wear-resistant layer (8), and the tensile strips (9) are evenly distributed in a ring shape.

3. The corrosion-resistant and wear-resistant cable according to claim 2, characterized in that: An anti-tensile layer (10) is arranged on the outer side of the plurality of anti-tensile strips (9), and a plurality of anti-tensile grooves (11) are arranged on the inner side of the anti-tensile layer (10).

4. The corrosion-resistant and wear-resistant cable according to claim 3, characterized in that: A plurality of connection boxes (12) are arranged on the outer side of the tension-resistant layer (10), and a vibration-damping block (13) is slidably connected to the inner side of the connection box (12).

5. The corrosion-resistant and wear-resistant cable according to claim 4, characterized in that: A shielding layer (14) is arranged on the outer sides of the plurality of vibration-damping blocks (13), and a high-temperature-resistant layer (15) is arranged on the outer sides of the shielding layer (14).

6. The corrosion-resistant and wear-resistant cable according to claim 5, characterized in that: An outer protective layer (16) is arranged on the outer side of the high temperature resistant layer (15), an anti-corrosion coating (17) is arranged on the outer side of the outer protective layer (16), and the high temperature resistant layer (15) is made of silicone rubber.

7. The corrosion-resistant and wear-resistant cable according to claim 3, characterized in that: The tensile layer (10) is made of aramid fiber material.

Citation Information

Patent Citations

  • Cable of resistance to compression

    CN205722903U