Bearing discharging frame of PVC pipe production line

By designing a PVC pipe production line supporting and unloading rack with a mobile rack, pushing assembly and gland mechanism, the problem of low storage and handling efficiency of PVC pipes in the prior art is solved, and efficient PVC pipe management and transportation is achieved .

CN222430717UActive Publication Date: 2025-02-07SICHUAN LUXIN TECH GRP CO LTD

Patent Information

Application Number
CN202323376953.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-02-07
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

The supporting and unloading racks of existing PVC pipe production lines are inefficient when storing and handling PVC pipes, and are time-consuming to operate and are not suitable for large-scale storage.

Method used

A support and unloading rack including a moving frame, a bottom moving mechanism, a lifting mechanism and a storage bracket is designed to automatically align, transfer and fix PVC pipes by pushing components, gland mechanism and positioning components to improve storage and handling efficiency.

Benefits of technology

It realizes efficient storage and handling of PVC pipes, reduces operating time, improves handling efficiency, and is suitable for large-scale storage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222430717U_ABST
Patent Text Reader

Abstract

The utility model discloses a bearing unloading frame of a PVC (polyvinyl chloride) pipe production line, and relates to the technical field of PVC pipe production, in particular to the bearing unloading frame of the PVC pipe production line, which comprises a moving frame, a bottom moving mechanism arranged at the bottom of the moving frame, a lifting mechanism positioned at the top of the moving frame and a storage bracket, a plurality of storage plates are arranged on the storage support, and cover pressing mechanisms are arranged on the storage plates. According to the bearing discharging frame of the PVC pipe production line, PVC pipes can be automatically aligned and transferred during use through the arrangement of the pushing assembly, a large number of PVC pipes can be stacked through the arrangement of the multiple sets of storage supports, the PVC pipes can be carried and unloaded layer by layer during carrying and unloading, the carrying efficiency is greatly improved, and through the arrangement of the gland mechanism, the PVC pipes can be automatically aligned and transferred. In the using process, the PVC pipe can be automatically clamped and fixed through the gland mechanism, in addition, the positioning assembly is adopted for accurate carrying, and the carrying easiness degree is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC pipe production, in particular to a supporting and unloading rack of a PVC pipe production line. Background Art

[0002] PVC is the abbreviation of polyvinyl chloride, which is mainly composed of polyvinyl chloride, and other ingredients are added to enhance its heat resistance, toughness and ductility. The top layer of this surface film is paint, the main component in the middle is polyvinyl chloride, and the bottom layer is back-coated adhesive. PVC pipe (divided into PVC-U pipe, PVC-M pipe and PVC-O pipe) is a rigid polyvinyl chloride pipe, which is made of polyvinyl chloride resin, stabilizer, lubricant, etc. and then extruded by hot pressing. It is the earliest plastic pipe material developed and applied; PVC-U pipe has strong corrosion resistance, easy bonding, low price and hard texture, but due to the leakage of PVC-U monomer and additives, it is only suitable for water supply systems with a delivery temperature not exceeding 45°C. Plastic pipes are used for drainage, wastewater, chemicals, heating and cooling liquids, food, ultrapure liquids, mud, gas, compressed air and vacuum system applications; PVC-O pipe, Chinese name biaxially oriented polyvinyl chloride, is the latest evolution of PVC pipe. It is a pipe manufactured through a special orientation processing technology. The PVC-U pipe produced by extrusion is stretched axially and radially to make the PVC long-chain molecules in the pipe arranged regularly in the biaxial direction, so as to obtain a new type of PVC pipe with high strength, high toughness, high impact resistance and fatigue resistance.

[0003] The Chinese utility model patent application publication specification CN214643557U discloses a support and unloading rack for a PVC pipe production line. Although the support and unloading rack has the function of separate placement and convenient fixing and management when in use, it still has the following defects: First, each time the PVC pipes are stored, they need to be put in one by one, resulting in low storage efficiency, and the same is true for each unloading, which is time-consuming. Second, the support and unloading rack can only store a small amount at a time. When storing in large quantities, the practicality of the support and unloading rack will be greatly reduced, and the device needs to manually lift the storage component, resulting in more laborious transportation. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a supporting and unloading rack for a PVC pipe production line, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a supporting unloading rack of a PVC pipe production line, comprising a mobile rack and a bottom moving mechanism arranged at the bottom of the mobile rack, a lifting mechanism and a storage bracket located at the top of the mobile rack, the mobile mechanism is composed of a bottom groove, a hydraulic cylinder, a rotating seat and a moving wheel, an inclined surface is arranged in front of the upper surface of the mobile rack, the lifting mechanism is arranged on one side of the upper surface of the mobile rack, and the storage bracket is arranged on one side of the lifting mechanism, the lifting mechanism is composed of a lifting bracket, a threaded rod, a first motor, a lifting plate and a control panel, a pushing component is arranged on the lifting plate, and the pushing component is composed of a first screw, a second motor, a rotating frame and a slot, a plurality of storage plates are arranged on the storage bracket, a limited position seat is fixedly connected on the outer surface of the storage bracket located at the bottom of the storage plate, a capping mechanism is arranged on the storage plate, the capping mechanism is composed of an electric telescopic rod, a pressing plate and a rubber pad, a positioning component is arranged on the lifting plate and the storage plate, the positioning component is composed of an infrared generator and an infrared receiver, and the control panel is conductively connected to the bottom moving mechanism, the lifting mechanism, the capping mechanism, the positioning component and the pushing component.

[0008] Optionally, the hydraulic cylinder is fixedly connected to the inner top wall of the bottom groove, the rotating seat is rotatably connected to the bottom of the hydraulic cylinder, and the top of the moving wheel is rotatably connected to the rotating seat.

[0009] Optionally, the lifting bracket is arranged in a door shape, a sliding groove is opened on the inner wall of the lifting bracket, a threaded rod is arranged inside the sliding groove, and both ends of the lifting plate are respectively slidably connected to the sliding groove, one side of the lifting plate is threadedly connected to the threaded rod, the first motor is transmission-connected to the threaded rod, the first motor is arranged on the top of the lifting bracket, and the control panel is installed on the outer wall of the lifting bracket.

[0010] Optionally, a first placement groove is provided on the upper surface of the lifting plate, the pushing assembly is arranged above the lifting plate, through grooves are symmetrically provided on both sides of the upper surface of the lifting plate, the inner wall of the through groove is rotatably connected to the first lead screw, one end of the first lead screw is transmission connected to the second motor, the second motor is arranged on the outer wall of the lifting plate, the first lead screw is slidably connected to a sliding seat, one end of the rotating frame is rotatably connected to the sliding seat, the slot slides inside the through groove on the other side, and the end of the rotating frame is connected to the slot through a pin shaft.

[0011] Optionally, a plurality of second placement grooves identical to the first placement grooves are provided on the storage plate, a second lead screw is provided inside the storage plate, an external thread of the second lead screw is connected to a pushing frame, one end of the second lead screw is transmission-connected to a third motor, and the third motor is provided on the outer wall of the storage plate.

[0012] Optionally, the electric telescopic rod is fixedly connected to both sides of the upper surface of the storage plate, and both sides of the bottom of the pressure plate are fixedly connected to the top of the electric telescopic rod. An arc-shaped slot is opened on the pressure plate, and the rubber pad is fixedly installed on the inner wall of the arc-shaped slot.

[0013] Optionally, the infrared generator is fixedly connected to one side of the lifting plate, the infrared receiver is fixedly connected to one side of each storage plate, and the infrared generator and the infrared receiver are on the same plane.

[0014] (III) Beneficial effects

[0015] The utility model provides a supporting and unloading frame for a PVC pipe production line, which has the following beneficial effects:

[0016] 1. The supporting unloading rack of the PVC pipe production line can automatically align and transfer PVC pipes when in use by pushing the components. In addition, the setting of multiple sets of storage brackets can stack a large number of PVC pipes, and they can be unloaded layer by layer during loading and unloading, which greatly improves the handling efficiency.

[0017] 2. The supporting unloading rack of the PVC pipe production line is equipped with a capping mechanism, which can automatically clamp and fix the PVC pipe when in use. In addition, the positioning component can be used for accurate transportation, which greatly improves the ease of transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0020] Figure 3 This is a side view of the structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the side sectional structure of the utility model;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the bottom moving mechanism of the utility model.

[0023] In the figure: 1. moving frame; 2. bottom groove; 3. hydraulic cylinder; 4. rotating seat; 5. moving wheel; 6. inclined surface; 7. lifting bracket; 8. threaded rod; 9. first motor; 10. lifting plate; 11. control panel; 12. first placement slot; 13. first lead screw; 14. rotating frame; 15. slot; 16. pin; 17. storage bracket; 18. storage plate; 19. limit seat; 20. second placement slot; 21. second lead screw; 22. pushing frame; 23. second motor; 24. third motor; 25. electric telescopic rod; 26. pressure plate; 27. rubber pad; 28. infrared generator; 29. ​​infrared receiver. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Embodiment 1:

[0026] See also Figures 1 to 5 The utility model provides a technical solution: a supporting unloading rack for a PVC pipe production line, comprising a mobile rack 1 and a bottom moving mechanism arranged at the bottom of the mobile rack 1, a lifting mechanism and a storage bracket 17 located at the top of the mobile rack 1, the mobile mechanism is composed of a bottom groove 2, a hydraulic cylinder 3, a rotating seat 4 and a moving wheel 5, the hydraulic cylinder 3 is fixedly connected to the inner top wall of the bottom groove 2, the rotating seat 4 is rotatably connected to the bottom of the hydraulic cylinder 3, the top of the moving wheel 5 is rotatably connected to the rotating seat 4, an inclined surface 6 is arranged in front of the upper surface of the mobile rack 1, the lifting mechanism is arranged on one side of the upper surface of the mobile rack 1, and the storage bracket 17 is arranged on the upper surface of the mobile rack 1. The bracket 17 is arranged on one side of the lifting mechanism, and the lifting mechanism is composed of a lifting bracket 7, a threaded rod 8, a first motor 9, a lifting plate 10 and a control panel 11. The lifting bracket 7 is arranged in a door shape, and a slide groove is provided on the inner side wall of the lifting bracket 7. The threaded rod 8 is arranged inside the slide groove, and the two ends of the lifting plate 10 are respectively slidably connected with the slide groove, and one side of the lifting plate 10 is threadedly connected with the threaded rod 8. The first motor 9 is transmission-connected with the threaded rod 8. The first motor 9 is arranged on the top of the lifting bracket 7, and the control panel 11 is installed on the outer side wall of the lifting bracket 7. A pushing component is arranged on the lifting plate 10. The moving assembly is composed of a first lead screw 13, a second motor 23, a rotating frame 14 and a slot 15. A first placement slot 12 is provided on the upper surface of the lifting plate 10. The pushing assembly is arranged above the lifting plate 10. Through slots are symmetrically provided on both sides of the upper surface of the lifting plate 10. The inner wall of the through slot is rotatably connected to the first lead screw 13. One end of the first lead screw 13 is transmission-connected to the second motor 23. The second motor 23 is arranged on the outer wall of the lifting plate 10. A sliding seat is slidably connected to the first lead screw 13. One end of the rotating frame 14 is rotatably connected to the sliding seat. The slot 15 slides inside the through slot on the other side. The end of the rotating frame 14 is connected to the slot 15 through a pin shaft 16. A plurality of storage plates 18 are arranged on the storage bracket 17. A limited seat 19 is fixedly connected to the outer surface of the storage bracket 17 located at the bottom of the storage plate 18. A capping mechanism is arranged on the storage plate 18. The capping mechanism consists of an electric telescopic rod 25, a pressure plate 26 and a rubber pad 27. A positioning assembly is arranged on the lifting plate 10 and the storage plate 18. The positioning assembly consists of an infrared generator 28 and an infrared receiver 29. The control panel 11 is conductively connected to the bottom moving mechanism, the lifting mechanism, the capping mechanism, the positioning assembly and the pushing assembly.

[0027] When in use, first remove the pin 16, then rotate the rotating frame 14 from the slot 15, then put the PVC pipe into the first placement slot 12 on the lifting plate 10, and then turn the rotating frame 14 into the slot 15, install the pin 16, and then start the lifting mechanism through the control panel 11, and drive the threaded rod 8 to rotate through the first motor 9, and the threaded rod 8 drives the lifting plate 10 to rise when it rotates. When the infrared generator 28 on one side of the lifting plate 10 is aligned with the corresponding infrared receiver 29 on the storage plate 18, stop the first motor 9, and then start the pushing component. The first screw 13 drives the rotating frame 14 to push the PVC pipe on the lifting plate 10 into the second placement slot 20 of the storage plate 18 on one side. When the PVC pipe completely enters the storage plate 18, start the capping mechanism to fix the PVC pipe to prevent the transfer from causing shaking.

[0028] Embodiment 2:

[0029] See also Figures 1 to 5 The utility model provides a technical solution: a plurality of second placement grooves 20 identical to the first placement grooves 12 are provided on the storage plate 18, a second lead screw 21 is provided inside the storage plate 18, the external thread of the second lead screw 21 is connected to a pushing frame 22, one end of the second lead screw 21 is transmission-connected to a third motor 24, the third motor 24 is arranged on the outer wall of the storage plate 18, an electric telescopic rod 25 is fixedly connected to both sides of the upper surface of the storage plate 18, both sides of the bottom of the pressing plate 26 are fixedly connected to the top of the electric telescopic rod 25, an arc-shaped slot is provided on the pressing plate 26, a rubber pad 27 is fixedly installed on the inner wall of the arc-shaped slot, an infrared generator 28 is fixedly connected to one side of the lifting plate 10, an infrared receiver 29 is fixedly connected to one side of each storage plate 18, and the infrared generator 28 and the infrared receiver 29 are on the same plane.

[0030] When in use, the moving frame 1 is moved by the moving wheels 5 on the bottom moving mechanism. When the PVC pipe is reached at a suitable place, the hydraulic cylinder 3 is retracted to make the moving wheels 5 enter the bottom groove 2, so that the moving frame 1 is in contact with the ground and fixed. Then the lifting plate 10 is moved up to the side of the storage plate 18 of the layer that needs to be removed, and the positioning assembly is also used for positioning. Then the PVC pipe is first loosened, and the pressing plate 26 is driven to move up by the electric telescopic rod 25, so that the rubber pad 27 at the bottom of the pressing plate 26 is separated from the outer surface of the PVC pipe. Then, the third motor 24 is started, and the third motor 24 drives the second screw 21 to rotate, so that the second screw 21 drives the pushing frame 22 to push the PVC pipe from the second placement groove 20 of the storage plate 18 to the first placement groove 12 of the lifting plate 10, and then the lifting plate 10 is lowered to complete the unloading of the PVC pipe.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A supporting and unloading rack for a PVC pipe production line, comprising a mobile rack, a bottom moving mechanism arranged at the bottom of the mobile rack, a lifting mechanism and a storage bracket located at the top of the mobile rack, characterized in that: The moving mechanism is composed of a bottom groove, a hydraulic cylinder, a rotating seat and a moving wheel. An inclined surface is arranged in front of the upper surface of the moving frame. The lifting mechanism is arranged on one side of the upper surface of the moving frame. The storage bracket is arranged on one side of the lifting mechanism. The lifting mechanism is composed of a lifting bracket, a threaded rod, a first motor, a lifting plate and a control panel. A pushing assembly is arranged on the lifting plate. The pushing assembly is composed of a first screw, a second motor, a rotating frame and a slot. A plurality of storage plates are arranged on the storage bracket. A limited position seat is fixedly connected to the outer surface of the storage bracket at the bottom of the storage plate. A pressing cover mechanism is arranged on the storage plate. The pressing cover mechanism is composed of an electric telescopic rod, a pressing plate and a rubber pad. A positioning assembly is arranged on the lifting plate and the storage plate. The positioning assembly is composed of an infrared generator and an infrared receiver. The control panel is conductively connected to the bottom moving mechanism, the lifting mechanism, the pressing cover mechanism, the positioning assembly and the pushing assembly.

2. The supporting and unloading rack of a PVC pipe production line according to claim 1, characterized in that: The hydraulic cylinder is fixedly connected to the inner top wall of the bottom groove, the rotating seat is rotatably connected to the bottom of the hydraulic cylinder, and the top of the moving wheel is rotatably connected to the rotating seat.

3. The supporting and unloading rack of a PVC pipe production line according to claim 1 is characterized in that: The lifting bracket is arranged in a door shape, a slide groove is opened on the inner wall of the lifting bracket, a threaded rod is arranged inside the slide groove, and both ends of the lifting plate are respectively slidably connected with the slide groove, one side of the lifting plate is threadedly connected with the threaded rod, the first motor is transmission-connected with the threaded rod, the first motor is arranged on the top of the lifting bracket, and the control panel is installed on the outer wall of the lifting bracket.

4. The supporting and unloading rack of a PVC pipe production line according to claim 1 is characterized in that: A first placement groove is provided on the upper surface of the lifting plate, the pushing assembly is arranged above the lifting plate, through grooves are symmetrically provided on both sides of the upper surface of the lifting plate, the inner wall of the through groove is rotatably connected to the first lead screw, one end of the first lead screw is transmission connected to the second motor, the second motor is arranged on the outer wall of the lifting plate, a sliding seat is slidably connected to the first lead screw, one end of the rotating frame is rotatably connected to the sliding seat, the slot slides inside the through groove on the other side, and the end of the rotating frame is connected to the slot through a pin shaft.

5. The supporting and unloading rack of a PVC pipe production line according to claim 1, characterized in that: The storage plate is provided with a plurality of second placement grooves which are the same as the first placement grooves. A second lead screw is arranged inside the storage plate. The external thread of the second lead screw is connected to the pushing frame. One end of the second lead screw is transmission-connected to the third motor. The third motor is arranged on the outer wall of the storage plate.

6. The supporting and unloading rack of a PVC pipe production line according to claim 1, characterized in that: The electric telescopic rod is fixedly connected to both sides of the upper surface of the storage plate, and both sides of the bottom of the pressing plate are fixedly connected to the top of the electric telescopic rod. The pressing plate is provided with an arc-shaped slot, and the rubber pad is fixedly installed on the inner wall of the arc-shaped slot.

7. The supporting and unloading rack of a PVC pipe production line according to claim 1, characterized in that: The infrared generator is fixedly connected to one side of the lifting plate, the infrared receiver is fixedly connected to one side of each storage plate, and the infrared generator and the infrared receiver are on the same plane.

Citation Information

Patent Citations

  • Bearing discharging frame of PVC pipe production line

    CN214643557U

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    CN120887142A

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