Amorphous magnetic core winding device
By designing the amorphous magnetic core winding device, including a winding mechanism and an anti-winding mechanism, the problem of inconvenient winding and easy winding of amorphous magnetic cores during production has been solved, and the method of increasing magnetic permeability and prolonging the production cycle has been achieved. Effect.
Patent Information
- Application Number
- CN202421117571.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing amorphous magnetic core is inconvenient to wrap during production, resulting in the inability to increase the surface area through winding and easy to roll. It requires frequent shutdown and adjustment, extending the production cycle and reducing production efficiency.
An amorphous magnetic core winding device including a winding mechanism and an anti-winding mechanism is designed. The winding mechanism realizes the winding of the amorphous magnetic core through components such as drive motors, pulleys, and rotating shafts. The anti-winding mechanism prevents the magnetic core from winding through components such as drive motors, moving rods, and anti-roll grooves, and adjusts its height to adapt to different magnetic cores. shape.
It effectively improves the magnetic permeability of the amorphous magnetic core, increases its surface area through winding, improves performance, and reduces downtime adjustments caused by winding during production, extending the production cycle and improving the service life of the equipment.
Smart Images
Figure CN222380419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of amorphous magnetic cores, in particular to an amorphous magnetic core winding device. Background Art
[0002] Amorphous core is a ferromagnetic core made of ferromagnetic amorphous alloy. This alloy is a material with an amorphous structure, usually obtained by rapid quenching in a molten state. When the metal or alloy solidifies, the atoms do not have time to arrange in order and crystallize, thus retaining the condensed state of disordered arrangement of liquid atoms, making its atoms long-range disordered arrangement. This special structure gives amorphous materials many unique properties, such as high strength and hardness, good corrosion resistance, soft magnetism, etc.
[0003] The prior art has the following deficiencies: the existing amorphous magnetic core is not easy to be wound during production, so that the surface area of the amorphous magnetic core cannot be increased by winding, so that the performance of the amorphous magnetic core cannot be better exerted; the existing amorphous magnetic core is easy to curl during winding, so that frequent shutdown adjustments are required, thereby extending the production cycle and reducing production efficiency. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes an amorphous magnetic core winding device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an amorphous magnetic core winding device, including a winding mechanism and an anti-winding mechanism, the winding mechanism including a base plate, a support block fixedly connected to the base plate, a drive motor 1 fixedly connected to the support block, a pulley 1 fixedly connected to the output end of the drive motor 1, a rotating shaft 1 fixedly connected to the side of the pulley 1 away from the drive motor 1, a limiting plate 1 fixedly connected to the base plate, the rotating shaft 1 penetrates and is rotatably connected to the top of the limiting plate 1, the pulley 1 is meshedly connected with a belt, the side of the belt away from the pulley 1 is meshedly connected with a pulley 2, one side of the base plate is fixedly connected to a limiting plate 2, a rotating shaft 2 is rotatably connected in the limiting plate 2, and one side of the rotating shaft 2 is fixedly connected to one side of the pulley 2.
[0006] As a further description of the above technical solution:
[0007] The first pulley and the second pulley are respectively arranged on two sides of the belt, and the first limiting plate and the second limiting plate are arranged in parallel.
[0008] As a further description of the above technical solution:
[0009] The winding mechanism is composed of a bottom plate, a support block, a driving motor 1, a rotating shaft 1, a limiting plate 1, a pulley 1, a belt, a pulley 2, a limiting plate 2, and a rotating shaft 2.
[0010] As a further description of the above technical solution:
[0011] A winding mould is sleeved on the second rotating shaft.
[0012] As a further description of the above technical solution:
[0013] A winding column is sleeved on the rotating shaft 1, a limiting groove 1 is provided on one side of the rotating shaft 1, a limiting groove 2 is provided on one side of the winding column, and limiting blocks are provided in the limiting groove 1 and the limiting groove 2.
[0014] As a further description of the above technical solution:
[0015] The bottom plate is fixedly connected with a connecting block, a sliding groove is provided in the connecting block, a sliding block is slidably connected in the sliding groove, a sliding groove is slidably connected in the connecting block, one side of the connecting block is fixedly connected with a driving motor 2, the sliding block is provided on one side of the sliding groove and is threadedly connected to a screw rod, grooves are provided on both sides of the sliding block, moving blocks are slidably connected in the grooves, one side of the moving block is fixedly connected with a moving rod, the upper surface of the moving rod is fixedly connected with an anti-rolling block, and the anti-rolling groove is provided in the anti-rolling block.
[0016] As a further description of the above technical solution:
[0017] The screw rod passes through one side of the connecting block and is fixedly connected to the output end of the second driving motor, and the moving rod is slidably connected in the sliding block.
[0018] As a further description of the above technical solution:
[0019] The anti-rolling mechanism is composed of a connecting block, a sliding groove, a sliding block, a screw rod, a second driving motor, a moving rod, a groove, a moving block, an anti-rolling block, and an anti-rolling groove.
[0020] The utility model has the following beneficial effects:
[0021] In the utility model, a driving motor is provided so that a belt drives a pulley to rotate, the pulley drives a rotating shaft to rotate along a limiting plate, the rotating shaft rotates with the rotating shaft, thereby driving a winding column and a winding mold to rotate, and the winding mold and the winding column rotate so that the amorphous magnetic core is wound along the winding column, so that the amorphous magnetic core is easier to wind during production, and the surface area of the amorphous magnetic core can be increased by winding, so that the performance of the amorphous magnetic core can be better brought into play, and the magnetic permeability of the amorphous magnetic core is effectively increased.
[0022] In the utility model, by setting up a second driving motor, the moving rod is moved with the anti-rolling block and the anti-rolling groove, so that the anti-rolling groove prevents the amorphous magnetic core in the middle from curling. The anti-rolling groove adjusts its height according to the height of the amorphous magnetic core by sliding the moving block along the groove, so that the amorphous magnetic core can be effectively prevented from curling during winding, avoiding the need for frequent shutdowns for adjustments, thereby extending the production cycle, reducing production efficiency, and effectively improving the service life of the winding mold winding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the three-dimensional structure of an amorphous magnetic core winding device proposed in the utility model Figure 1 ;
[0024] Figure 2 A schematic diagram of the three-dimensional structure of an amorphous magnetic core winding device proposed in the utility model Figure 2 ;
[0025] Figure 3 This is a three-dimensional structural schematic diagram of the anti-rolling mechanism proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the partial component disassembly of an amorphous magnetic core winding device proposed by the utility model.
[0027] Legend:
[0028] 1. Bottom plate; 2. Support block; 3. Drive motor 1; 4. Rotating shaft 1; 5. Limit plate 1; 6. Pulley 1; 7. Belt; 8. Pulley 2; 9. Limit plate 2; 10. Rotating shaft 2; 11. Winding mold; 12. Winding column; 13. Limit groove 1; 14. Limit groove 2; 15. Limit block; 16. Connecting block; 17. Slide groove; 18. Sliding block; 19. Screw rod; 20. Drive motor 2; 21. Moving rod; 22. Groove; 23. Moving block; 24. Anti-roll block; 25. Anti-roll groove. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1-Figure 4, an embodiment of the utility model provides: an amorphous magnetic core winding device, a winding mechanism, an anti-winding mechanism, a winding mechanism bottom plate 1, a support block 2 is fixedly connected to the bottom plate 1, a driving motor 3 is fixedly connected to the support block 2, a pulley 6 is fixedly connected to the output end of the driving motor 3, a rotating shaft 4 is fixedly connected to the side of the pulley 6 away from the driving motor 3, a limiting plate 5 is fixedly connected to the bottom plate 1, a rotating shaft 4 passes through and is rotatably connected to the top of the limiting plate 5, a pulley 6 is meshedly connected with a belt 7, a side of the belt 7 away from the pulley 6 is meshedly connected with a pulley 2 8, a limiting plate 2 9 is fixedly connected to one side of the bottom plate 1, a rotating shaft 2 10 is rotatably connected in the limiting plate 2 9, one side of the rotating shaft 2 10 is fixedly connected to one side of the pulley 2 8, the pulley 6 is separated from the pulley 2 8 The two limit plates 15 and 29 are arranged on both sides of the belt 7 in parallel. The winding mechanism is composed of a bottom plate 1, a support block 2, a driving motor 3, a rotating shaft 4, a limiting plate 5, a pulley 6, a belt 7, a pulley 8, a limiting plate 29 and a rotating shaft 10. By setting a driving motor 3, the belt 7 rotates with the pulley 28, the pulley 28 rotates with the rotating shaft 2 10 along the limiting plate 29, the rotating shaft 14 rotates with the rotating shaft 2 10, thereby rotating the winding column 12 and the winding mold 11, and the winding mold 11 and the winding column 12 rotate to make the amorphous magnetic core be wound along the winding column 12, so that the amorphous magnetic core is easier to wind during production, and the surface area of the amorphous magnetic core can be increased by winding, so that the performance of the amorphous magnetic core can be better brought into play, and the magnetic permeability of the amorphous magnetic core is effectively increased.
[0031] A winding mold 11 is sleeved on the rotating shaft 10, a winding column 12 is sleeved on the rotating shaft 14, a limiting groove 13 is provided on one side of the rotating shaft 14, a limiting groove 2 is provided on one side of the winding column 12, a limiting block 15 is provided in the limiting groove 13 and the limiting groove 2 14, a connecting block 16 is fixedly connected to the bottom plate 1, a sliding groove 17 is provided in the connecting block 16, a sliding block 18 is slidably connected in the sliding groove 17, a sliding groove 17 is slidably connected in the connecting block 16, a driving motor 20 is fixedly connected to one side of the connecting block 16, the sliding block 18 is arranged on one side of the sliding groove 17 and is threadedly connected with a screw 19, grooves 22 are provided on both sides of the sliding block 18, moving blocks 23 are slidably connected in the grooves 22, a moving rod 21 is fixedly connected to one side of the moving rod 21, an anti-rolling block 24 is fixedly connected to the upper surface of the moving rod 21, and an anti-rolling groove 25 is provided in the anti-rolling block 24. The screw rod 19 passes through one side of the connecting block 16 and is fixedly connected to the output end of the driving motor 20. The moving rod 21 is slidably connected in the sliding block 18. The anti-rolling mechanism is composed of the connecting block 16, the slide groove 17, the sliding block 18, the screw rod 19, the driving motor 20, the moving rod 21, the groove 22, the moving block 23, the anti-rolling block 24, and the anti-rolling groove 25. By setting the driving motor 20, the moving rod 21 moves with the anti-rolling block 24 and the anti-rolling groove 25, and the anti-rolling groove 25 prevents the amorphous magnetic core in the middle from curling. The anti-rolling groove 25 adjusts its height according to the height of the amorphous magnetic core by sliding the moving block 23 along the groove 22, so that the amorphous magnetic core can be effectively prevented from curling during winding, avoiding the need for frequent shutdown adjustments, thereby extending the production cycle, reducing production efficiency, and effectively improving the service life of the winding device of the winding mold 11.
[0032] Working principle: firstly, the amorphous core is wound on the winding mold 11, and one side of the amorphous core is pulled to be bonded to the winding column 12 through the anti-rolling groove 25, and a driving motor 3 is set. The output end of the driving motor 3 rotates with the pulley 6, and the pulley 6 rotates to drive the shaft 4 to rotate along the limit plate 5, and the pulley 6 rotates with the belt 7, and the belt 7 rotates with the pulley 28, and the pulley 28 rotates with the shaft 2 10 along the limit plate 29, and the shaft 14 rotates with the shaft 2 10 to rotate with the winding column 12 and the winding mold 11, and the winding mold 11 and the winding column 12 rotate to make the amorphous core be wound along the winding column 12, so that the amorphous core is easier to be wound during production, and the amorphous core can increase the surface area through winding, so that the amorphous core In order to better exert the performance and effectively increase the magnetic permeability of the amorphous core, a driving motor 20 is set, and the output end of the driving motor 20 rotates with the screw 19, and the screw 19 rotates to make the sliding block 18 move along the screw 19 through the limit of the slide groove 17, and the sliding block 18 moves with the moving rod 21, and the moving rod 21 moves with the anti-rolling block 24 and the anti-rolling groove 25, so that the anti-rolling groove 25 prevents the amorphous core in the middle from curling, and the anti-rolling groove 25 adjusts the height according to the height of the amorphous core by sliding the moving block 23 along the groove 22, so that the amorphous core can be effectively prevented from curling during winding, and the need for frequent shutdown adjustments is avoided, thereby extending the production cycle, reducing production efficiency, and effectively improving the service life of the winding device of the winding mold 11.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An amorphous magnetic core winding device, comprising a winding mechanism and an anti-winding mechanism, characterized in that: The winding mechanism comprises a base plate (1), a support block (2) fixedly connected to the base plate (1), a drive motor (3) fixedly connected to the support block (2), a pulley (6) fixedly connected to the output end of the drive motor (3), a rotating shaft (4) fixedly connected to the side of the pulley (6) away from the drive motor (3), a limiting plate (5) fixedly connected to the base plate (1), the rotating shaft (4) passing through and rotatably connected to the top of the limiting plate (5), the pulley (6) meshingly connected to a belt (7), the side of the belt (7) away from the pulley (6) meshingly connected to a pulley (8), a limiting plate (9) fixedly connected to one side of the base plate (1), a rotating shaft (10) rotatably connected inside the limiting plate (9), and a side of the rotating shaft (10) fixedly connected to a side of the pulley (8).
2. The amorphous magnetic core winding device according to claim 1, characterized in that: The belt pulley 1 (6) and the belt pulley 2 (8) are respectively arranged on two sides of the belt (7), and the limiting plate 1 (5) and the limiting plate 2 (9) are arranged in parallel.
3. The amorphous magnetic core winding device according to claim 1, characterized in that: The winding mechanism comprises a base plate (1), a support block (2), a driving motor (3), a rotating shaft (4), a limiting plate (5), a pulley (6), a belt (7), a pulley (8), a limiting plate (9), and a rotating shaft (10).
4. The amorphous magnetic core winding device according to claim 1, characterized in that: A winding mould (11) is sleeved on the second rotating shaft (10).
5. The amorphous magnetic core winding device according to claim 1, characterized in that: A winding column (12) is sleeved on the rotating shaft one (4), a limiting groove one (13) is provided on one side of the rotating shaft one (4), a limiting groove two (14) is provided on one side of the winding column (12), and limiting blocks (15) are provided in the limiting groove one (13) and the limiting groove two (14).
6. The amorphous magnetic core winding device according to claim 1, characterized in that: A connecting block (16) is fixedly connected to the bottom plate (1), a sliding groove (17) is provided in the connecting block (16), a sliding block (18) is slidably connected in the sliding groove (17), a driving motor (20) is fixedly connected to one side of the connecting block (16), the sliding block (18) is arranged on one side of the sliding groove (17) and is threadedly connected to a screw rod (19), grooves (22) are provided on both sides of the sliding block (18), a moving block (23) is slidably connected in each of the grooves (22), a moving rod (21) is fixedly connected to one side of the moving block (23), an anti-rolling block (24) is fixedly connected to the upper surface of the moving rod (21), and an anti-rolling groove (25) is provided in the anti-rolling block (24).
7. The amorphous magnetic core winding device according to claim 6, characterized in that: The screw rod (19) passes through one side of the connecting block (16) and is fixedly connected to the output end of the second driving motor (20), and the moving rod (21) is slidably connected in the sliding block (18).
8. The amorphous magnetic core winding device according to claim 1, characterized in that: The anti-rolling mechanism comprises a connecting block (16), a sliding groove (17), a sliding block (18), a screw rod (19), a second driving motor (20), a moving rod (21), a groove (22), a moving block (23), an anti-rolling block (24), and an anti-rolling groove (25).