Atomizing core with planar wall part

By designing the atomized equipment with a plane wall, the coat tube of the rectangular heating mesh and the plane wall is used to solve the problem of low atomization and efficiency, complicated assembly, and high cost in existing technologies. More efficient atomization effects and simplified assembly processes.

CN222382637UActive Publication Date: 2025-01-24SHENZHEN HAPPY VAPING TECH LTD
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Patent Information

Application Number
CN202420252163.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-24
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

After the atomization core of the existing electronic atomization equipment is rolled into a tubular shape, the air circulation cross-sectional area is small, resulting in low atomization amount and efficiency, and complex assembly, making it difficult to achieve automated production, high processing costs, and easy to cause leakage. The liquid and heating flakes are deformed.

Method used

Design a atomization core with a plane wall, using a coat tube of rectangular heat mesh and plane walls. The guide layer is close to the heating mesh and the plane wall. Avoid the complex plastic surgery process rolled into the tube, simplified the assembly and improved the sealing effect.

Benefits of technology

It improves the atomization volume and efficiency, simplifies the assembly process, reduces production costs, enhances the sealing effect, and ensures the reliability and stability of the atomizing core.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an atomizing core with a plane wall part, which comprises an outer sleeve, at least one surface of the wall part of the outer sleeve is a flat-plate-shaped plane wall part, the plane wall part is provided with a liquid inlet through hole, the inner wall of the outer sleeve is fitted and sleeved with a hollow atomizing bracket, and a heating mesh parallel to the plane wall part is arranged in the atomizing bracket. Electrode pins are arranged on the edges of the two sides of the heating mesh, penetrate through one end of the atomization support and extend out of one end of the outer sleeve, at least one liquid guide layer is further arranged in the atomization support, the liquid guide layer is tightly attached to the position between the heating mesh and the plane wall part, and the liquid inlet through hole is directly communicated to the surface of the liquid guide layer. An atomization cavity is formed in the side, not in contact with the liquid guide layer, of the heating mesh in the atomization support and communicated with the two ends of the outer sleeve respectively, one end of the outer sleeve forms an air inlet end, and the other end of the outer sleeve forms a mist outlet end. The utility model has the beneficial effects that the flat rectangular heating mesh enables the atomization channel to have a larger cross sectional area, so that the atomization amount is larger, and the atomization efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of atomizer cores of electronic cigarette atomizers, and more specifically, to an atomizer core with a plane wall portion. Background Art

[0002] Electronic atomization equipment generally includes a battery assembly and an atomizer. The battery assembly includes a battery that supplies power to the atomizer. The atomizer is provided with an atomizer core. When powered on, the atomizer core can heat and evaporate the atomized liquid to generate aerosol for the user to inhale. The atomizer core of existing electronic atomization equipment mainly includes a liquid guide and a heating element. The liquid guide includes a liquid guide cotton or a porous ceramic structure.

[0003] The Chinese patent document with the publication number CN217771479U discloses a tubular atomization core, including an atomization tube, liquid-conducting cotton, a heating sheet and a hollow tube plug. The heating sheet is composed of a sheet-shaped heating resistor with a conductive path. The two sides of the heating sheet are connected with resistor leads. The heating sheet is rolled into a tube shape with no connection on both sides. The outer wall of the heating sheet is wrapped with liquid-conducting cotton and then sleeved on the middle part of the inner wall of the atomization tube. An inverted U-shaped notch is provided on the tube wall of the atomization tube. The hollow tube plug is sleeved on the inner wall and outer wall of the lower end of the atomization tube. The wall of the hollow tube plug sleeves on one side of the inner wall of the atomization tube upwardly abuts and supports the liquid-conducting cotton. The heating sheet of the atomization core forms a circular cross section after being rolled into a tube, that is, the cross-sectional area of ​​air circulation will be much smaller than the rectangular area with its radius as the width and its perimeter as the length, so its atomization amount is relatively small and the atomization efficiency is relatively low. In addition, the liquid-conducting cotton and the heating sheet of the atomizer core need to be rolled into a tube during production. In order to make the liquid-conducting cotton and the heating sheet fit together, the liquid-conducting cotton and the heating sheet need to be shaped. However, shaping requires manual operation, which makes the assembly complicated and the production efficiency low, and it is not easy to achieve automated production. In addition, after the liquid-conducting cotton and the heating sheet are rolled into a tube, a U-shaped notch is required on the atomizer tube for easy installation. The U-shaped notch is difficult to process, which increases the processing cost of the atomizer tube, and the U-shaped notch has a poor sealing problem, which easily leads to leakage. In addition, after the heating sheet is rolled into a tube, it can only be wrapped with the liquid-conducting cotton, and its mesh and pin wires have no external force support, so it is easy to deform, resulting in unreliable operation of the atomizer core. Summary of the invention

[0004] The purpose of the utility model is to overcome the shortcomings of the above-mentioned background technology and provide an atomizer core with a plane wall portion.

[0005] The technical solution of the utility model is implemented as follows: an atomizer core with a plane wall portion comprises an outer sleeve, wherein at least one side of the wall portion of the outer sleeve is a flat plane wall portion, the plane wall portion is provided with a liquid inlet through hole, the inner wall of the outer sleeve is fitted with a hollow atomizer bracket, a heating mesh parallel to the plane wall portion is provided in the atomizer bracket, electrode pins are provided on both sides of the heating mesh, the electrode pins pass through one end of the atomizer bracket and extend from one end of the outer sleeve, and at least one liquid guide layer is further provided in the atomizer bracket, and the liquid guide layer is closely arranged between the heating mesh and the plane wall portion. The liquid inlet through hole is directly connected to the surface of the liquid guiding layer, and an atomizing cavity is provided in the atomizing bracket on the side where the heating mesh is not in contact with the liquid guiding layer. The atomizing cavity is respectively connected to the two ends of the outer sleeve, one end of the outer sleeve constitutes an air inlet end, and the other end constitutes a mist outlet end. The atomized liquid flows into the liquid guiding layer through the liquid inlet through hole and further penetrates and conducts to the heating mesh. When the heating mesh is energized, the atomized liquid can be heated and evaporated into an aerosol and dispersed in the atomizing cavity. External gas enters the atomizing cavity after passing through the air inlet end and carries the aerosol to be discharged from the mist outlet end.

[0006] Preferably, a porous support sheet is further provided between the heating mesh sheet and the liquid conducting layer, and the porous support sheet is used to support the liquid conducting layer.

[0007] Preferably, the heating mesh is a rectangular heating mesh, and the electrode pins are fixedly disposed in parallel on two sides of the heating mesh to support the heating mesh.

[0008] Preferably, bracket end walls are provided at both ends of the atomizer bracket, and end wall through holes are provided on the bracket end walls. The atomizer bracket is provided with bracket side walls on both sides perpendicular to the planar wall portion, and flanges for supporting the heating mesh are longitudinally provided on the inner sides of the bracket side walls, and grooves for accommodating the electrode pins are provided on the flanges, and one end of the groove passes through one of the bracket end walls to install the electrode pins.

[0009] Preferably, the outer sleeve is a rectangular tube, the atomizing bracket is a rectangular hollow bracket, one of the planar walls of the outer sleeve is provided with the liquid inlet hole, and the atomizing bracket is provided with a heating mesh and two liquid guide layers.

[0010] Preferably, the outer sleeve is a rectangular tube, the atomizer bracket is a rectangular hollow bracket, the liquid inlet holes are respectively provided on two opposite planar walls of the outer sleeve, the atomizer bracket is provided with two heating meshes, and each heating mesh is provided with two liquid guide layers.

[0011] Preferably, the outer sleeve is a roughly triangular rhombus-shaped tube, the atomizer bracket is a roughly triangular rhombus-shaped bracket, the three planar walls of the outer sleeve are respectively provided with the liquid inlet holes, the atomizer bracket is provided with three heating meshes, and each heating mesh is respectively provided with two layers of the liquid guide layers.

[0012] Preferably, the outer sleeve is made of metal material, the atomizing support is made of high temperature resistant silicone material, and the liquid guiding layer is made of soft material.

[0013] Preferably, the liquid conducting layer is made of a cotton material, and the cotton material includes one of organic cotton, ceramic fiber cotton, glass fiber cotton, PP fiber, nylon fiber, non-woven fabric, or PET fiber.

[0014] Preferably, the inner wall of the mist outlet end of the outer sleeve is provided with a sealing sleeve, the sealing sleeve is provided with a mist outlet hole, the inner end of the sealing sleeve abuts the atomizer bracket, the outer end of the sealing sleeve is provided with an annular groove, the tube wall of the outer sleeve is inserted in the annular groove, the air inlet end of the outer sleeve is connected with an atomizer seat, the center of the atomizer seat is provided with an air inlet hole, the air inlet end of the outer sleeve is inserted into the upper half of the air inlet hole, and the lower half of the atomizer seat is located on both sides of the air inlet hole and is also provided with electrode plug holes.

[0015] The beneficial effect of the atomizer core with a plane wall of the utility model is that the atomizer core has a rectangular heating mesh, and it is installed flat on the atomizer bracket without being rolled into a round tube, so that the atomization channel has a larger cross-sectional area, that is, more aerosol generation, i.e., atomization amount, a higher atomization efficiency, and a better smoking taste can be obtained compared to a round tube. In addition, the outer sleeve of the atomizer core is provided with a plane wall, the heating mesh is also in a plane shape, and a flat-plate-shaped soft liquid-conducting layer is clamped between the two, so that the three can fit tightly, and the atomized liquid can be more effectively and reliably conducted to the heating mesh through the liquid-conducting layer, ensuring the stability and reliability of the atomization amount. The pins of the heating mesh can be fixed in the groove of the flange, so that the heating mesh can firmly support and support the liquid-conducting layer, preventing the liquid-conducting layer and the heating mesh from loosening and deforming, so that the atomizer core works reliably and is not prone to failure. In addition, the liquid guide layer and the heating mesh are both in a flat block shape, which can be directly accommodated and installed on the atomizer bracket without being rolled into a tube shape, so that no additional shaping is required during assembly, and it can be directly placed and installed, with accurate positioning, simple and efficient assembly, and easy to achieve automated assembly to reduce costs. In addition, the liquid guide layer and the heating mesh are laid flat in the atomizer bracket and then inserted into the outer sleeve, so the outer sleeve does not need to have a U-shaped notch, so that the outer sleeve has a better sealing effect and is not easy to cause leakage, and the outer sleeve is easy to process, which can reduce processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional view of the atomizer core of Example 1;

[0017] Figure 2 This is a three-dimensional structural exploded view of the atomizer core of Example 1;

[0018] Figure 3 It is a three-dimensional view of the atomizing bracket of Example 1;

[0019] Figure 4 It is a three-dimensional exploded view with a cross section of the internal structure of the outer sleeve of Example 1;

[0020] Figure 5 It is a side cross-sectional view of the atomizer core of Example 1;

[0021] Figure 6 It is a side cross-sectional view of the atomizer core of other embodiments;

[0022] Figure 7 is a three-dimensional view of a porous support sheet of other embodiments;

[0023] Figure 8 This is a three-dimensional view of the atomizer core of Example 2;

[0024] Fig. 9 It is a front view of the atomizer core of Example 2;

[0025] Fig.10 is a cross-sectional view of the sealing sleeve of Embodiment 2;

[0026] Fig.11 This is an inverted three-dimensional view of the atomizer seat of Example 2;

[0027] Fig.12 A cross-sectional view of the atomizer seat of Example 2 Figure 1 ;

[0028] Fig.13 A cross-sectional view of the atomizer seat of Example 2 Figure 2 ;

[0029] Fig.14 This is a three-dimensional view of the atomizer core of Example 3;

[0030] Fig.15 This is a three-dimensional view of the atomizing bracket with a heating mesh sheet in Example 3;

[0031] Fig.16 This is a three-dimensional view of the cross section of the atomizing bracket with the heating mesh and the liquid guiding layer of Example 3;

[0032] Fig.17 It is a side cross-sectional view of the atomizer core of Example 3;

[0033] Fig.18 This is a three-dimensional view of the atomizer core of Example 4;

[0034] Fig.19This is a three-dimensional structural exploded view of the atomizer core of Example 4;

[0035] Fig. 20 is a top view of the outer sleeve of the fourth embodiment;

[0036] Fig.21 This is a three-dimensional view of the atomizing bracket with a heating mesh sheet of the fourth embodiment;

[0037] Fig. 22 This is a cross-sectional view of the atomizer core of Example 4. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0039] To facilitate description and better illustrate the utility model and its embodiments, any terms or descriptions indicating directions or positional relationships, such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "upright", "inverted", etc., herein refer to the directions or positions in which the devices or components are placed in the drawings, and are not intended to limit the indicated devices, components or components to have specific orientations, or to be constructed and operated in specific orientations. When the direction and position are changed, the above-mentioned orientation terms will change accordingly.

[0040] The atomizing core with a plane wall portion of the utility model is used for being assembled into an electronic atomizer to absorb atomizing liquid and heat the atomizing liquid to atomize it into aerosol, aerosol or electronic cigarette smoke.

[0041] Embodiment 1

[0042] like Figure 1 , Figure 2 As shown, an atomizing core with a planar wall portion of the present embodiment is arranged in the atomizer, and is used to heat the atomized liquid stored in the atomizer and evaporate it into an aerosol when it is powered on and heated. The atomizing core is composed of an outer sleeve 1, an atomizing bracket 2 installed in the outer sleeve 1, a heating mesh 3 and two layers of liquid guide layers 4. Among them, the outer sleeve 1 is a rectangular tube, the atomizing bracket 2 is a rectangular hollow bracket, the heating mesh 3 is a rectangular thin sheet heating mesh, and the heating mesh 3 has impedance and can generate heat when powered on. The electrode pins 31 are fixedly arranged in parallel on both side edges of the heating mesh 3 and can support the heating mesh 3, and the lead-out parts of the electrode pins 31 are used to connect the positive and negative poles of the power supply respectively.

[0043] like Figure 1-Figure 5As shown, the wall portion of the outer sleeve 1 is a flat plane wall portion 10, one of the plane walls 10 is provided with a liquid inlet through hole 11, and the inner wall of the outer sleeve 1 is fitted with a hollow atomizer bracket 2, and a heating mesh 3 parallel to the plane wall portion 10 is provided in the atomizer bracket 2, and electrode pins 31 are fixedly connected to the two side edges of the heating mesh 3, and the electrode pins 31 pass through one end of the atomizer bracket 2 and extend from one end of the outer sleeve 1, and two layers of flat liquid guide layers 4 are also provided in the atomizer bracket 2, and the liquid guide layer 4 is tightly arranged between the heating mesh 3 and the plane wall portion 10, and the liquid inlet through hole 11 is directly connected to the surface of the liquid guide layer 4, and an atomizer cavity 20 is provided on the side of the atomizer bracket 2 where the heating mesh 3 and the liquid guide layer 4 are not in contact, and the atomizer cavity 20 is respectively connected with the two ends of the outer sleeve 1, and one end of the atomizer core, that is, one end of the outer sleeve 1, constitutes an air inlet end 12, and the other end constitutes a mist outlet end 13, and the mist outlet end 13 is connected to the suction nozzle of the atomizer. The atomized liquid flows into the liquid guide layer 4 through the liquid inlet hole 11 and can further penetrate and conduct to the heating mesh 3. When the heating mesh 3 is powered on, the atomized liquid can be heated and evaporated into aerosol and dispersed in the atomization cavity 20. The external gas enters the atomization cavity 20 through the air inlet end 12 and carries the aerosol to be discharged from the mist outlet end 13. The flow direction of the gas and the aerosol is as shown in the attached figure. Figure 5 As indicated by the upward arrow in the figure.

[0044] The two ends of the atomizing bracket 2 are provided with bracket end walls 21 and 22, and the bracket end walls 21 and 22 are provided with end wall through holes 210 and 220. The atomizing bracket 2 is provided with bracket side walls 23 on both sides perpendicular to the plane wall portion 10. The inner side of the bracket side wall 23 is longitudinally provided with a flange 24 for supporting the heating mesh. The flange 24 is provided with a groove 240 for accommodating the electrode pin 31. One end of the groove 240 passes through one of the bracket end walls 21, that is, the bracket end wall of the air inlet end 12 to install the electrode pin 31. The flange 24 and its groove 240 are convenient for supporting and fixing the heating mesh 3, so that the flat heating mesh 3 can be stretched and laid flat in the atomizing bracket 2 to prevent it from loosening and deforming. The electrode pin 31 can be easily put into the groove 240 from the top of the atomizing bracket 2, and the groove 240 can clamp and fix the electrode pin 31 to fix the heating mesh 3. The atomizing bracket 2 can prevent the electrode pin 31 from contacting the outer sleeve 1 made of metal material to cause a short circuit.

[0045] like Figure 6 , Figure 7 As shown, in other embodiments, a porous support sheet 5 is further provided between the heating mesh sheet 3 and the liquid conducting layer 4, and the porous support sheet 5 is provided with many small holes 50, and the small holes 50 are used to pass the atomized liquid. The porous support sheet 5 is used to support the liquid conducting layer 4. When the liquid conducting layer 4 is made of a soft material, the porous support sheet 5 can hold the liquid conducting layer 4 and prevent it from deforming. The liquid conducting layer 4 can also be a layer.

[0046] This embodiment adopts a rectangular outer sleeve, especially a flat outer sleeve, so that the atomization core becomes a flat atomization core, which is more suitable for installation on a flat electronic cigarette atomizer. By adopting the rectangular outer sleeve, the liquid storage cavity can reserve more liquid storage space in the short axis direction of its cross section.

[0047] The atomizer core of the utility model has a rectangular heating mesh, and it is installed flat on the atomizer bracket without being rolled into a round tube, so that the atomization channel has a larger cross-sectional area, that is, more aerosol generation, i.e., atomization amount, can be obtained compared with the round tube, the atomization efficiency is higher, and the smoking taste is better. In addition, the outer sleeve of the atomizer core is provided with a plane wall portion, the heating mesh is also in a plane shape, and a flat soft liquid guide layer is clamped between the two, so that the three can fit tightly, and the atomized liquid can be more effectively and reliably conducted to the heating mesh through the liquid guide layer, ensuring the stability and reliability of the atomization amount. The pins of the heating mesh can be fixed in the groove of the flange, and the heating mesh can firmly support and support the liquid guide layer, preventing the liquid guide layer and the heating mesh from loosening and deforming, so that the atomizer core can work reliably and not easily fail. In addition, the liquid guide layer and the heating mesh are both in a flat block shape, which can be directly accommodated and installed on the atomizer bracket without being rolled into a tube shape, so that no additional shaping is required during assembly, and it can be directly placed and installed, with accurate positioning, simple and efficient assembly, and easy to achieve automated assembly to reduce costs. In addition, the liquid guide layer and the heating mesh are laid flat in the atomizer bracket and then inserted into the outer sleeve, so the outer sleeve does not need to have a U-shaped notch, so that the outer sleeve has a better sealing effect and is not easy to cause leakage, and the outer sleeve is easy to process, which can reduce processing costs.

[0048] In an embodiment of the utility model, the outer sleeve can be made of a metal material. Since the outer sleeve is generally immersed in the atomized liquid, the outer sleeve made of the metal material can absorb the excess heat of the heating mesh and conduct it to the atomized liquid, so that the temperature of the atomized liquid is increased during use and preheated, and it can better have fluidity and conductive permeability, thereby improving the atomization efficiency. The atomization bracket can be made of a silicone material that is resistant to the high temperature of the atomization core. The silicone material has the performance of high temperature resistance and non-deformation. It is not easy to deform due to high temperature during the operation of the atomization core, and it will not decompose and produce harmful substances during high temperature operation. The liquid guide layer can be made of a porous ceramic material or a cotton material. The cotton material has good atomized liquid conduction performance. The cotton material includes at least one of organic cotton, ceramic fiber cotton, glass fiber cotton, PP fiber, nylon fiber, non-woven fabric, or PET fiber.

[0049] Embodiment 2

[0050] like Figure 8-Figure 13On the basis of the first embodiment, the atomizing core with a plane wall portion of the present embodiment is provided with a sealing sleeve 6 on the inner wall of the mist outlet end 13 of the outer sleeve 1, and the sealing sleeve 6 is provided with a mist outlet through hole 60, the inner end of the sealing sleeve 6 arranged in the outer sleeve 1 abuts against the atomizing bracket 2, and the outer end of the sealing sleeve 6 is provided with an annular groove 61, and the tube wall of the outer sleeve 1 is inserted into the annular groove 61. The mist outlet through hole 60 is used to connect the suction pipe of the atomizer.

[0051] The air inlet end of the outer sleeve 1 is also connected with an atomizer seat 7, and an air inlet through hole 70 is provided in the center of the atomizer seat 7. The air inlet end of the outer sleeve 1 is plugged into the upper half of the air inlet through hole 70, and the lower half of the atomizer seat 7 is located on both sides of the air inlet through hole 70 and is also provided with electrode plug holes 71. The lower half of the atomizer seat 7 is provided with two protrusions 72, and the electrode plug holes 71 are provided in the protrusions 72. The electrode plug holes 71 are used to lead out the electrode pins 31 and to insert the electrode column so as to achieve electrical connection with the electrode pins 31. The other two sides of the air inlet through hole 70 are also provided with atomizer liquid filling through holes 73, which are used to inject atomizer liquid into the atomizer when assembling the atomizer.

[0052] Embodiment 3

[0053] like Figure 14-17 As shown, an atomizer core with a planar wall portion of this embodiment is composed of an outer sleeve 1, an atomizer bracket 2, two heating mesh sheets 3 and four liquid guide layers 4. Among them, the outer sleeve 1 is a rectangular tube, the atomizer bracket 2 is a rectangular hollow bracket, the heating mesh sheet 3 is a rectangular heating mesh sheet, and the electrode pins 31 are fixedly arranged parallel to the two side edges of the heating mesh sheet 3 and can support the heating mesh sheet 3.

[0054] The wall of the outer sleeve 1 is a flat plane wall 10, wherein two opposite plane walls 10 are respectively provided with liquid inlet holes 11, and the inner wall of the outer sleeve 1 is fitted with a hollow atomizing bracket 2, and two heating meshes 3 parallel to the plane wall 10 are provided in the atomizing bracket 2. Electrode pins 31 are provided on the two side edges of each heating mesh 3, and the electrode pins 31 pass through one end of the atomizing bracket 2 and extend from one end of the outer sleeve 1, and two layers of liquid guide layers 4 are respectively provided on each heating mesh 3 in the atomizing bracket 2, and the liquid guide layers 4 are closely arranged between the heating mesh 3 and the plane wall 10, and the liquid inlet holes 11 are directly connected to the surface of the liquid guide layers 4, and an atomizing cavity 20 is provided in the atomizing bracket 2 on the side where the heating mesh 3 and the liquid guide layer 4 are not in contact, that is, the two heating meshes 3 are provided. An atomizing cavity 20 is provided between the sheets 3, and the atomizing cavity 20 is respectively connected with both ends of the outer sleeve 1. One end of the outer sleeve 1 constitutes an air inlet end 12, and the other end constitutes a mist outlet end 13. The atomized liquid flows into the liquid guide layer 4 through the liquid inlet hole 11 and further penetrates and conducts to the heating mesh 3. When the heating mesh 3 is energized, the atomized liquid can be heated and evaporated into an aerosol and dispersed in the atomizing cavity 20. The external gas enters the atomizing cavity 20 after passing through the air inlet end 12 and is discharged from the mist outlet end 13 carrying the aerosol.

[0055] The two ends of the atomizing bracket 2 are provided with bracket end walls 21 and 22, and the bracket end walls 21 and 22 are provided with end wall through holes 210 and 220. The atomizing bracket 2 is provided with bracket side walls 23 on both sides perpendicular to the plane wall portion 10. The inner side of the bracket side wall 23 is longitudinally provided with a flange 24 for supporting the heating mesh. The flange 24 is provided with a groove 240 for accommodating the electrode pin 31, and one end of the groove 240 passes through one of the bracket end walls 21 to install the electrode pin 31. The flange 24 and its groove 240 are convenient for supporting and fixing the heating mesh 3, so that the flat heating mesh 3 can be stretched and laid flat in the atomizing bracket 2 to prevent it from loosening and deforming. The groove 240 can clamp and fix the electrode pin of the heating mesh, and can also prevent the electrode pin from contacting the outer sleeve 1 made of metal material to cause a short circuit.

[0056] This embodiment adopts a rectangular outer sleeve, especially a flat outer sleeve, so that the atomization core becomes a flat atomization core, which is more suitable for installation on a flat electronic cigarette atomizer. By adopting the rectangular outer sleeve, the liquid storage cavity can reserve more liquid storage space in the short axis direction of its cross section.

[0057] This embodiment uses two heating mesh sheets to work simultaneously, which can increase the amount of aerosol generated per unit time, that is, the amount of atomization, improve the atomization efficiency, and enhance the smoking taste.

[0058] The atomizer core of the utility model has a rectangular heating mesh, and it is installed flat on the atomizer bracket without being rolled into a round tube, so that the atomization channel has a larger cross-sectional area, that is, more aerosol generation, i.e., atomization amount, can be obtained compared with the round tube, the atomization efficiency is higher, and the smoking taste is better. In addition, the outer sleeve of the atomizer core is provided with a plane wall portion, the heating mesh is also in a plane shape, and a flat soft liquid guide layer is clamped between the two, so that the three can fit tightly, and the atomized liquid can be more effectively and reliably conducted to the heating mesh through the liquid guide layer, ensuring the stability and reliability of the atomization amount. The pins of the heating mesh can be fixed in the groove of the flange, and the heating mesh can firmly support and support the liquid guide layer, preventing the liquid guide layer and the heating mesh from loosening and deforming, so that the atomizer core can work reliably and not easily fail. In addition, the liquid guide layer and the heating mesh are both in a flat block shape, which can be directly accommodated and installed on the atomizer bracket without being rolled into a tube shape, so that no additional shaping is required during assembly, and it can be directly placed and installed, with accurate positioning, simple and efficient assembly, and easy to achieve automated assembly to reduce costs. In addition, the liquid guide layer and the heating mesh are laid flat in the atomizer bracket and then inserted into the outer sleeve, so the outer sleeve does not need to have a U-shaped notch, so that the outer sleeve has a better sealing effect and is not easy to cause leakage, and the outer sleeve is easy to process, which can reduce processing costs.

[0059] In an embodiment of the utility model, the outer sleeve can be made of a metal material. Since the outer sleeve is generally immersed in the atomized liquid, the outer sleeve made of the metal material can absorb the excess heat of the heating mesh and conduct it to the atomized liquid, so that the temperature of the atomized liquid is increased during use and preheated, and it can better have fluidity and conductive permeability, thereby improving the atomization efficiency. The atomization bracket can be made of a silicone material that is resistant to the high temperature of the atomization core. The silicone material has the performance of high temperature resistance and non-deformation. It is not easy to deform due to high temperature during the operation of the atomization core, and it will not decompose and produce harmful substances during high temperature operation. The liquid guide layer can be made of a porous ceramic material or a cotton material. The cotton material has good atomized liquid conduction performance. The cotton material includes at least one of organic cotton, ceramic fiber cotton, glass fiber cotton, PP fiber, nylon fiber, non-woven fabric, or PET fiber.

[0060] Embodiment 4

[0061] like Figure 18-Figure 22 As shown, an atomizer core with a planar wall portion of this embodiment is composed of an outer sleeve 1, an atomizer bracket 2, three heating mesh sheets 3 and 6 liquid guide layers 4. Among them, the outer sleeve 1 is a triangular or substantially triangular tube, the atomizer bracket 2 is a triangular or substantially triangular hollow bracket, the three planar walls 10 of the outer sleeve 1 are respectively provided with liquid inlet holes 11, the heating mesh sheet 3 is a rectangular heating mesh sheet, the electrode pins 31 are parallel and fixedly arranged on the two side edges of the heating mesh sheet 3 and can support the heating mesh sheet 3, and each heating mesh sheet 3 is respectively provided with two liquid guide layers 4.

[0062] The three walls of the outer sleeve 1 in the shape of a rhombus are all flat planar walls 10, wherein each planar wall 10 is provided with a liquid inlet hole 11, and the inner wall of the outer sleeve 1 is fitted with a hollow atomizer bracket 2, and a heating mesh 3 parallel to the planar wall 10 is provided in the atomizer bracket 2, and the three heating meshes 3 are also arranged in a rhombus shape. Electrode pins 31 are provided on the edges of both sides of each heating mesh 3. The electrode pins 31 pass through one end of the atomizing bracket 2 and extend from one end of the outer sleeve 1. Two layers of liquid guiding layers 4 are also provided on the heating mesh 3. The liquid guiding layers 4 are tightly arranged between the heating mesh 3 and the plane wall portion 10. The liquid inlet through hole 11 is directly connected to the surface of the liquid guiding layer 4. The central part surrounded by the three heating meshes 3 constitutes an atomizing cavity 20. The atomizing cavity 20 is respectively connected to the two ends of the outer sleeve 1. One end of the outer sleeve 1 constitutes an air inlet end 12, and the other end constitutes a mist outlet end 13. The atomized liquid flows into the liquid guiding layer 4 through the liquid inlet through hole 11 and further penetrates and conducts to the heating mesh 3. When the heating mesh 3 is energized, the atomized liquid can be heated and evaporated into an aerosol. The aerosol is emitted in the atomizing cavity 20. The external gas enters the atomizing cavity 20 after passing through the air inlet end 12 and is discharged from the mist outlet end 13 carrying the aerosol.

[0063] The atomizer bracket 2 is provided with bracket end walls 21 and 22 at both ends, and the bracket end walls 21 and 22 are provided with end wall through holes 210 and 220. The atomizer bracket 2 is provided with bracket side walls 23 on both sides perpendicular to the plane wall portion 10. The inner side of the bracket side wall 23 is longitudinally provided with a flange 24 for supporting the heating mesh. The flange 24 is provided with a groove for accommodating the electrode pin 31, and one end of the groove passes through one of the bracket end walls 21 to install the electrode pin 31.

[0064] This embodiment adopts a triangular outer sleeve and uses three heating meshes to work simultaneously, which can increase the amount of aerosol generated per unit time, that is, the amount of atomization, improve the atomization efficiency, and enhance the smoking taste.

[0065] The atomizer core of this embodiment has a flat wall portion and a rectangular heating mesh, and is installed flat on the atomizer bracket without being rolled into a circular tube, so that the atomization channel has a larger cross-sectional area, that is, compared with the circular tube, more aerosol generation, i.e., atomization amount, a higher atomization efficiency, and a better smoking taste can be obtained.

[0066] In addition, the outer sleeve of the atomizer core is provided with a flat wall portion, the heating mesh is also in a flat shape, and a flat soft liquid guide layer is sandwiched between the two, so that the three can fit tightly together, and the atomized liquid can be more effectively and reliably conducted to the heating mesh through the liquid guide layer, ensuring the stability and reliability of the atomization amount. The pins of the heating mesh can be fixed in the groove of the flange, and the heating mesh can firmly support and hold the liquid guide layer, preventing the liquid guide layer and the heating mesh from loosening and deforming, so that the atomizer core can work reliably and not easily fail.

[0067] In addition, the liquid guide layer and the heating mesh are both in the form of flat blocks, which can be directly accommodated and installed on the atomizer bracket without being rolled into a tube, so that no additional shaping is required during assembly. They can be directly placed in and installed, with accurate positioning, simple and efficient assembly, and easy automated assembly to reduce costs.

[0068] In addition, the liquid guide layer and the heating mesh are laid flat in the atomizer bracket and then inserted into the outer sleeve, so the outer sleeve does not need to have a U-shaped notch, so that the outer sleeve has a better sealing effect and is not easy to cause leakage. The outer sleeve is easy to process and can reduce the processing cost.

[0069] In an embodiment of the utility model, the outer sleeve can be made of a metal material. Since the outer sleeve is generally immersed in the atomized liquid, the outer sleeve made of the metal material can absorb the excess heat of the heating mesh and conduct it to the atomized liquid, so that the temperature of the atomized liquid is increased during use and preheated, and it can better have fluidity and conductive permeability, thereby improving the atomization efficiency. The atomization bracket can be made of a silicone material that is resistant to the high temperature of the atomization core. The silicone material has the performance of high temperature resistance and non-deformation. It is not easy to deform due to high temperature during the operation of the atomization core, and it will not decompose and produce harmful substances during high temperature operation. The liquid guide layer can be made of a porous ceramic material or a cotton material. The cotton material has good atomized liquid conduction performance. The cotton material includes at least one of organic cotton, ceramic fiber cotton, glass fiber cotton, PP fiber, nylon fiber, non-woven fabric, or PET fiber.

[0070] The above description is only a preferred embodiment of the utility model, and the above specific embodiment is not a limitation of the utility model. Various deformations and modifications may occur within the technical concept of the utility model, and any modification, modification or equivalent replacement made by ordinary technicians in this field based on the above description belongs to the scope of protection of the utility model.

Claims

1. An atomizer core having a planar wall, characterized in that: The invention comprises an outer sleeve, wherein at least one side of the wall of the outer sleeve is a flat-plate-shaped plane wall, the plane wall is provided with a liquid inlet through hole, the inner wall of the outer sleeve is fitted with a hollow atomizing bracket, a heating mesh parallel to the plane wall is provided in the atomizing bracket, electrode pins are provided on both sides of the heating mesh, the electrode pins pass through one end of the atomizing bracket and extend out from one end of the outer sleeve, at least one liquid guide layer is provided in the atomizing bracket, the liquid guide layer is closely arranged between the heating mesh and the plane wall, and the liquid inlet through hole is directly connected to An atomizing cavity is provided on the surface of the liquid-conducting layer and on the side of the atomizing bracket where the heating mesh does not contact the liquid-conducting layer. The atomizing cavity is respectively connected to both ends of the outer sleeve. One end of the outer sleeve constitutes an air inlet end, and the other end constitutes a mist outlet end. The atomized liquid flows into the liquid-conducting layer through the liquid inlet through hole and further penetrates and conducts to the heating mesh. When the heating mesh is energized, the atomized liquid can be heated and evaporated into an aerosol and dispersed in the atomizing cavity. External gas enters the atomizing cavity after passing through the air inlet end and carries the aerosol to be discharged from the mist outlet end.

2. The atomizer core with a planar wall according to claim 1, characterized in that: A porous support sheet is further provided between the heating mesh sheet and the liquid conducting layer, and the porous support sheet is used to support the liquid conducting layer.

3. The atomizer core with a planar wall according to claim 1, characterized in that: The heating mesh is a rectangular heating mesh, and the electrode pins are fixedly arranged on both sides of the heating mesh in parallel and support the heating mesh.

4. The atomizer core with a planar wall according to claim 1, characterized in that: The two ends of the atomizer bracket are provided with bracket end walls, and the bracket end walls are provided with end wall through holes. The atomizer bracket is provided with bracket side walls on both sides perpendicular to the planar wall portion, and the inner side of the bracket side wall is longitudinally provided with a flange for supporting the heating mesh, and the flange is provided with a groove for accommodating the electrode pin, and one end of the groove passes through one of the bracket end walls to install the electrode pin.

5. The atomizer core with a planar wall according to claim 1, characterized in that: The outer sleeve is a rectangular tube, the atomizing bracket is a rectangular hollow bracket, one of the planar walls of the outer sleeve is provided with the liquid inlet through hole, and the atomizing bracket is provided with a heating mesh sheet and two liquid guide layers.

6. The atomizer core with a planar wall according to claim 1, characterized in that: The outer sleeve is a rectangular tube, the atomizing bracket is a rectangular hollow bracket, two opposite planar walls of the outer sleeve are respectively provided with the liquid inlet holes, the atomizing bracket is provided with two heating mesh sheets, and each heating mesh sheet is respectively provided with two liquid guide layers.

7. The atomizer core with a planar wall according to claim 1, characterized in that: The outer sleeve is a roughly triangular rhombus-shaped tube, the atomizing bracket is a roughly triangular rhombus-shaped bracket, the three planar walls of the outer sleeve are respectively provided with the liquid inlet holes, the atomizing bracket is provided with three heating mesh sheets, and each heating mesh sheet is respectively provided with two liquid guide layers.

8. The atomizer core with a planar wall according to claim 1, characterized in that: The outer sleeve is made of metal material, the atomizing support is made of high temperature resistant silicone material, and the liquid guiding layer is made of soft material.

9. The atomizer core with a planar wall according to claim 1, characterized in that: The liquid conducting layer is made of a cotton material, and the cotton material includes one of organic cotton, ceramic fiber cotton, glass fiber cotton, PP fiber, nylon fiber, non-woven fabric, or PET fiber.

10. The atomizer core with a planar wall according to any one of claims 1 to 9, characterized in that: The inner wall of the mist outlet end of the outer sleeve is provided with a sealing sleeve, and the sealing sleeve is provided with a mist outlet hole. The inner end of the sealing sleeve abuts against the atomizer bracket, and the outer end of the sealing sleeve is provided with an annular groove. The tube wall of the outer sleeve is inserted in the annular groove. The air inlet end of the outer sleeve is connected with an atomizer seat, and the center of the atomizer seat is provided with an air inlet hole. The air inlet end of the outer sleeve is inserted into the upper half of the air inlet hole, and the lower half of the atomizer seat is located on both sides of the air inlet hole and is also provided with electrode plug holes.

Citation Information

Patent Citations

  • Tubular atomizing core

    CN217771479U