Ion exchange removal continuous preparation equipment with effect of improving accuracy
By designing a preparation tank, blocking network, rod, impeller, mixing leaf, collecting slot, circulation tube and outlet ion exchanges removal of continuous equipment, solving the regeneration solution in existing equipment is difficult to mix well with material contact with material contact The problem has achieved efficient and uniform material mixing with regeneration solution, and improves preparation efficiency and quality.
Patent Information
- Application Number
- CN202420926118.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When the existing continuous preparation equipment for ion exchange removal is assisted by regeneration liquid, it makes it difficult for the regeneration liquid to mix uniformly and contact with the material, affecting the preparation efficiency and quality, and requires multiple cycles of preparation, increasing working hours and extending the process.
Design a kind of ion exchange removal of continuous preparing equipment, including preparing cans, blocking nets, rods, impeller, mixing leaf, collecting tube, circulation tube, and outlet port. The design of the tube and outlet port to realize the uniform mixing and full contact of the material and the regeneration solution.
Through the design of this equipment, the uniformity and accuracy of materials and regeneration liquid are greatly improved, which reduces the consumption of regeneration liquid, improves the efficiency and quality of the preparation reaction, and simplifies the preparation process.
Smart Images

Figure CN222384844U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ion exchange removal preparation equipment, in particular to ion exchange removal continuous preparation equipment with the effect of improving accuracy. Background Art
[0002] Ion exchange devices mainly refer to reactors for ion exchange, and the exchanger filled with exchange agents is also called a bed. There are many types of ion exchange devices, the most common ones are downstream regenerative ion exchangers, countercurrent regenerative ion exchangers, and floating bed ion exchangers.
[0003] The existing ion exchange removal continuous preparation equipment, when performing the ion exchange removal work, uses the filtering component and the forward and reverse flushing component to continuously cycle and flush and exchange the material to exchange and remove the ions in the material. However, in the forward and reverse flushing work, in addition to the necessary filter layer (quartz sand or activated carbon), an exchange agent layer is also provided. During the working process, a large amount of regeneration liquid needs to be added for auxiliary use. However, the regeneration liquid is added through a pipeline, and the pipeline discharge position is fixed, so that the regeneration liquid can only be located on the upper layer of the material, and the lower layer needs to be gradually infiltrated and mixed, which affects the preparation efficiency. Moreover, it is difficult to make the regeneration liquid and the material completely and evenly mixed by relying on the gradual penetration of the regeneration liquid itself, thereby affecting the preparation quality. It is necessary to continuously cycle the preparation multiple times, increase the preparation time, extend the preparation process, and have low efficiency.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and an ion exchange removal continuous preparation equipment with improved precision is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an ion exchange removal continuous preparation device with improved accuracy to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: an ion exchange removal continuous preparation device with the effect of improving precision, comprising a preparation tank (1), the upper and lower ends of the inner surface of the preparation tank (1) are fixedly provided with barrier nets (2), the middle part of the surface of the barrier net (2) is rotatably penetrated by a rotating rod (3), the upper and lower ends of the rotating rod (3) are fixedly provided with impellers (4), the surface of the rotating rod (3) is fixedly provided with stirring blades (5), a collecting tank (6) is fixedly provided above the surface of the rotating rod (3) and below the upper barrier net (2), a circulation pipe (7) is fixedly provided below the surface of the collecting tank (6), and liquid outlets (8) are evenly distributed on the surface of the circulation pipe (7).
[0007] Preferably, the circulation tube (7) is arranged to spirally surround the surface of the rotating rod (3), and the stirring blade (5) is fixedly installed between the surrounding gaps of the circulation tube (7).
[0008] Preferably, a regeneration liquid inlet pipe (9) is fixedly installed through the upper left side of the outer surface of the preparation tank (1), and one end of the regeneration liquid inlet pipe (9) is located inside the preparation tank (1) and above the collecting tank (6).
[0009] Preferably, a quartz sand layer (10) is provided above the surface of the barrier net (2) below the preparation tank (1), an exchange agent layer (11) is provided above the quartz sand layer (10), and the stirring blade (5) is located inside the exchange agent layer (11).
[0010] Preferably, a water inlet pipe (12) is fixedly provided at the top end of the preparation tank (1), and a water outlet pipe (13) is fixedly provided at the bottom end of the preparation tank (1).
[0011] Preferably, a backwash drain pipe (14) is provided on the right side below the water inlet pipe (12), and an air exhaust pipe (15) is fixedly provided on the left side below the water inlet pipe (12).
[0012] Preferably, a backwash water inlet pipe (16) is fixedly provided on the right side of the middle part of the water outlet pipe (13), a drain outlet (17) is installed on the right side of the upper end of the water outlet pipe (13), and a forward wash and regeneration liquid drain pipe (18) is installed on the left side of the upper end of the water outlet pipe (13).
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model makes the material and the reaction removal substance fully combined by arranging the rotating rod (3), the impeller (4), the stirring blade (5), the collecting tank (6), the circulation pipe (7) and the liquid outlet (8), thereby greatly improving the uniformity and accuracy of the ion exchange removal work and improving the work quality. The material is evenly distributed between the layers of the stirring blade (5) through the circulation pipe (7) and the liquid outlet (8), and the stirring blade (5) further fully mixes the material with the regeneration liquid of each layer, thereby greatly improving the uniform contact range between the regeneration liquid and the whole material, and also making the preparation reaction more sufficient and efficient. There is no need for the regeneration liquid to gradually infiltrate and mix and contact. At the same time, the regeneration liquid can be fully contacted, which greatly improves the utilization rate of the same amount of regeneration liquid, that is, it can reduce the consumption of regeneration liquid to a certain extent;
[0015] 2. The utility model is provided with a water inlet pipe (12), a water outlet pipe (13), a backwash drain pipe (14), an air exhaust pipe (15), a backwash inlet pipe (16), a drain port (17) and a normal wash and regeneration liquid drain pipe (18). Water is injected through the backwash inlet pipe (16), and reversely flushed from bottom to top through the water outlet pipe (13). Sewage is discharged through the backwash drain pipe (14) through the water inlet pipe (12). In the reverse operation, water is injected through the backwash drain pipe (14), and flushed from top to bottom through the water inlet pipe (12). Sewage is discharged through the water outlet pipe (13), the drain port (17) and the normal wash and regeneration liquid drain pipe (18). The two forward and backwashing are continuously switched to exchange and remove ions, thereby greatly improving the ion removal quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall front view and cross-sectional structure of the utility model;
[0018] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0019] Figure 4 It is a schematic diagram of the overall side structure of the utility model.
[0020] In the figure: 1. preparation tank; 2. barrier net; 3. rotating rod; 4. impeller; 5. stirring blade; 6. collecting tank; 7. circulation pipe; 8. liquid outlet; 9. regeneration liquid inlet pipe; 10. quartz sand layer; 11. exchange agent layer; 12. water inlet pipe; 13. water outlet pipe; 14. backwash drain pipe; 15. exhaust air pipe; 16. backwash inlet pipe; 17. drain port; 18. forward wash and regeneration liquid drain pipes. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-Figure 3As shown, a continuous preparation device for ion exchange removal with improved precision comprises a preparation tank (1), wherein barrier nets (2) are fixedly arranged at the upper and lower ends of the inner surface of the preparation tank (1), a rotating rod (3) is rotatably arranged through the middle of the surface of the barrier net (2), an impeller (4) is fixedly installed at the upper and lower ends of the rotating rod (3), a stirring blade (5) is fixedly installed on the surface of the rotating rod (3), a collecting tank (6) is fixedly installed above the surface of the rotating rod (3) and below the upper barrier net (2), a circulation pipe (7) is fixedly installed below the surface of the collecting tank (6), and the circulation pipe (7) is fixedly installed. ) is evenly distributed on the surface of the preparation tank (1), liquid outlets (8) are provided, the circulation pipe (7) is arranged to spirally surround the surface of the rotating rod (3), and the stirring blade (5) is fixedly installed between the circulation pipe (7) and the surrounding gap, a regeneration liquid inlet pipe (9) is fixedly installed through the upper left side of the outer surface of the preparation tank (1), and the regeneration liquid inlet pipe (9) is located inside the preparation tank (1) and one end is located above the collecting tank (6), a quartz sand layer (10) is arranged above the surface of the barrier net (2) below the preparation tank (1), an exchange agent layer (11) is arranged above the quartz sand layer (10), and the stirring blade (5) is located inside the exchange agent layer (11).
[0023] Furthermore, the barrier nets (2) are located at the upper and lower sides of the preparation tank 1, so that water can flow normally, but the internal materials cannot pass through, so that a preparation removal cavity is formed in the middle of the preparation tank 1.
[0024] Furthermore, the impeller (4) will rotate when impacted by the forward and reverse wash water flow, thereby driving the rotating rod (3) and the stirring blade (5) to rotate, thereby performing stirring and mixing work.
[0025] Furthermore, the collection tank (6) collects the regeneration liquid and evenly distributes it to each layer of the material using the circulation pipe (7) and the liquid outlet 8 surrounding the bottom, without the need for the regeneration liquid to gradually infiltrate and mix.
[0026] Furthermore, a mesh partition is provided between the quartz sand layer (10) and the exchange agent layer (11) for separation and blocking, and the quartz sand layer (10) and the exchange agent layer (11) can perform mixing treatment on the materials.
[0027] like Figure 1 and Figure 4As shown, a water inlet pipe (12) is fixedly provided at the top of the preparation tank (1), a water outlet pipe (13) is fixedly provided at the bottom of the preparation tank (1), a backwash drain pipe (14) is provided on the right side below the water inlet pipe (12), an exhaust air pipe (15) is fixedly provided on the left side below the water inlet pipe (12), a backwash water inlet pipe (16) is fixedly provided on the right side of the middle of the water outlet pipe (13), a drain port (17) is installed on the right side of the upper end of the water outlet pipe (13), and a forward wash and regeneration liquid drain pipe (18) is installed on the left side of the upper end of the water outlet pipe (13).
[0028] Furthermore, the water inlet pipe (12) and the water outlet pipe (13) are respectively located at the upper and lower ends of the preparation tank 1, and the water inlet pipe (12) and the water outlet pipe (13) can be used as inlet and outlet water pipes to perform forward and reverse washing of the material.
[0029] Furthermore, an air exhaust pipe (15) is located on one side of the water inlet pipe (12) to exhaust the air generated by flushing.
[0030] Furthermore, the water inlet pipe (12) and the water outlet pipe (13) respectively utilize the backwash drain pipe (14), the backwash water inlet pipe (16), the drain port (17) and the forward wash and regeneration liquid drain pipe (18) as the discharge ends of the flushing water and the regeneration liquid sewage, and can also be used as the inlet port of the flushing water.
[0031] Working principle: When using the ion exchange removal continuous preparation equipment with improved accuracy, first, according to the requirements of forward and reverse washing, the backwash drain pipe (14) and the water inlet pipe (12) are selected as the water inlet end for forward washing. At this time, the outlet pipe (13), the backwash inlet pipe (16), the drain port (17) and the forward washing and regeneration liquid drain pipe (18) are all used as the sewage discharge end of the forward washing. On the contrary, the reverse washing uses the backwash inlet pipe (16) as the water inlet end, and the outlet pipe (13) is converted into a conveying pipe body for water intake. The sewage of the reverse washing will flow back. Under intermittent water injection, it is cleaned from bottom to top, and the sewage still keeps falling, and enters through the drain port (17) and the forward washing and regeneration liquid drain pipe (18). The forward and reverse wash can be flexibly switched during discharge. During the forward and reverse wash process of ion exchange removal, the water of the forward and reverse wash will use the impeller (4) to drive the rotating rod (3) to rotate, thereby causing the stirring blade (5) to rotate and stir the material, so that the material and the reaction removal substance are fully combined. At the same time, the regeneration liquid is transported to the collection tank (6) through the regeneration liquid inlet pipe (9), and is evenly distributed between the layers of the stirring blade (5) through the circulation pipe (7) and the liquid outlet (8). The stirring blade (5) further fully mixes the material and the regeneration liquid of each layer, thereby improving the work quality efficiency and uniformity of the ion exchange removal of the material. This is the working principle of the ion exchange removal continuous preparation equipment with improved accuracy.
Claims
1. An ion exchange removal continuous preparation device with improved precision, comprising a preparation tank (1), characterized in that: The inner surface of the preparation tank (1) is fixedly provided with barrier nets (2) at the upper and lower ends, a rotating rod (3) is rotatably provided through the middle of the surface of the barrier net (2), an impeller (4) is fixedly provided at the upper and lower ends of the rotating rod (3), a stirring blade (5) is fixedly provided on the surface of the rotating rod (3), a collecting trough (6) is fixedly provided above the surface of the rotating rod (3) and below the upper barrier net (2), a circulation pipe (7) is fixedly provided below the surface of the collecting trough (6), and liquid outlets (8) are evenly distributed on the surface of the circulation pipe (7).
2. The ion exchange removal continuous preparation device with improved accuracy according to claim 1, characterized in that: The circulation tube (7) is arranged to spirally surround the surface of the rotating rod (3), and the stirring blade (5) is fixedly installed between the surrounding gaps of the circulation tube (7).
3. The ion exchange removal continuous preparation device with improved accuracy according to claim 1, characterized in that: A regeneration liquid inlet pipe (9) is fixedly installed through the upper left side of the outer surface of the preparation tank (1), and one end of the regeneration liquid inlet pipe (9) is located inside the preparation tank (1) and above the collection tank (6).
4. The ion exchange removal continuous preparation device with improved accuracy according to claim 1, characterized in that: A quartz sand layer (10) is arranged above the surface of the barrier net (2) below the preparation tank (1), an exchange agent layer (11) is arranged above the quartz sand layer (10), and a stirring blade (5) is located inside the exchange agent layer (11).
5. The ion exchange removal continuous preparation device with improved accuracy according to claim 1, characterized in that: A water inlet pipe (12) is fixedly arranged at the top end of the preparation tank (1), and a water outlet pipe (13) is fixedly arranged at the bottom end of the preparation tank (1).
6. The ion exchange removal continuous preparation device with improved accuracy according to claim 5, characterized in that: A backwash drain pipe (14) is arranged on the right side below the water inlet pipe (12), and an air exhaust pipe (15) is fixedly arranged on the left side below the water inlet pipe (12).
7. The ion exchange removal continuous preparation device with improved accuracy according to claim 5, characterized in that: A backwash water inlet pipe (16) is fixedly arranged on the right side of the middle of the water outlet pipe (13), a drain outlet (17) is installed on the right side of the upper end of the water outlet pipe (13), and a forward wash and regeneration liquid drain pipe (18) is installed on the left side of the upper end of the water outlet pipe (13).