Cotton spreading device for medical cotton swab production

By designing a cotton spreading device for medical cotton swab production, the automatic breaking and spreading of cotton is realized, which solves the problem of low production efficiency in the existing production process and improves production efficiency.

CN222384926UActive Publication Date: 2025-01-24ZHEJIANG KANGMIN MEDICAL & HEALTHCARE MFG CO LTD
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Patent Information

Application Number
CN202420162692.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-23
Publication Date
2025-01-24
Estimated Expiration
2034-01-23

AI Technical Summary

Technical Problem

In the existing medical cotton swab production process, the breaking and laying of cotton mainly relies on mechanical equipment and manual operations, resulting in low production efficiency.

Method used

A cotton spreading device for medical cotton swab production is designed, including a cotton shredding device and a cotton spreading transmission device. The broken cotton device breaks the cotton in the broken cotton cylinder by rotating the broken cotton wheel and the metal cone, and blows out the broken cotton through the blower and blow pipe; the cotton spreading transmission device realizes the automatic spreading of cotton through the conveyor belt and cotton spreading roller. cotton.

Benefits of technology

Cotton automation and cotton spread cotton, improve the production efficiency of medical cotton swabs, and reduce the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cotton spreading device for producing medical cotton swabs, which comprises a support frame, a conveying frame fixedly mounted on one side of the support frame, a cotton crushing device comprising a first transmission motor, a rotating shaft fixedly mounted on a transmission shaft of the first transmission motor, a cotton crushing wheel fixedly mounted on the rotating shaft, and a cotton crushing cylinder arranged outside the cotton crushing wheel, a feeding hole is formed in one side of the surface of the cotton crushing cylinder. The cotton laying conveying device comprises a second transmission motor, a driving wheel is fixedly installed on a transmission shaft of the second transmission motor, a pair of transmission rollers are arranged at the two ends above the conveying frame, a conveying belt is rotationally connected between the transmission rollers, a supporting column is arranged on the side, close to the supporting frame, of the conveying frame, and a cotton laying roller is rotationally installed on a connecting shaft. The cotton smashing device has the advantages that cotton needing to be processed is smashed through cooperation of the cotton smashing cylinder and the cotton smashing wheel, the smashed cotton is conveyed to the conveying belt from the discharging hopper through the air blowing pipe, and then the cotton on the conveying belt is extruded and laid through the cotton laying roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical cotton swab production, in particular to a cotton spreading device for medical cotton swab production. Background Art

[0002] Medical cotton swabs are cotton swabs used for medical purposes, usually made of cotton or rayon fibers. They are often used in medical procedures to wipe or absorb wounds or infected areas, as well as in cleaning and disinfection processes. The structure of a medical cotton swab is usually a short, flexible stick, which is characterized by its ability to absorb liquids. One end is usually flatter and is used to wipe the surface of the skin or objects, while the other end is thinner and is used to enter the wound or infected area. The main use of medical cotton swabs is to clean and disinfect wounds, abrasions, rashes, and other skin problems. They can also be used to wipe medical instruments, skin surfaces, around wounds, and to remove blood and tissue during surgery. In addition, medical cotton swabs can also be used to collect samples from patients, such as blood, sputum, or wound secretions, for laboratory tests. In the production and processing of cotton swabs, the cotton needed for production must be broken up and re-laid for subsequent processing. In the existing production process, cotton is mostly broken up by a cotton breaking device, and then the broken cotton is manually spread to subsequent processing steps. This method of first mechanical and then manual is time-consuming and labor-intensive, which reduces the production efficiency of medical cotton swabs. Utility Model Content

[0003] In view of the problems in the related technology, the utility model proposes a cotton spreading device for producing medical cotton swabs to overcome the above-mentioned technical problems existing in the existing related technology.

[0004] To this end, the specific technical solutions adopted by the utility model are as follows:

[0005] A cotton spreading device for producing medical cotton swabs comprises a support frame, a cotton shredding device is arranged above the support frame, a conveying frame is fixedly installed on one side of the support frame, and a cotton spreading transmission device is arranged above the conveying frame; the cotton shredding device comprises a first transmission motor, a rotating shaft is fixedly installed on the transmission shaft of the first transmission motor, the rotating shaft is rotatably installed on the support frame, a cotton shredding wheel is fixedly installed on the rotating shaft, a cotton shredding cylinder is arranged outside the cotton shredding wheel, the cotton shredding cylinder is fixedly installed on the support frame, and a feed port is opened on one side of the surface of the cotton shredding cylinder. The cotton spreading transmission device comprises a second transmission motor, the second transmission motor is fixedly installed below the conveying frame, a driving wheel is fixedly installed on the transmission shaft of the second transmission motor, a pair of transmission rollers are arranged at both ends above the conveying frame, the transmission rollers are fixedly installed on the conveying frame through a fixed block, a driven wheel is fixedly installed on the central axis of the transmission roller close to one side of the second transmission motor through the fixed block, a transmission belt is rotatably connected between the driving wheel and the driven wheel, a transmission belt is rotatably connected between the pair of transmission rollers, a support column is arranged on the side of the conveying frame close to the support frame, a connecting shaft is fixedly connected to the support column, and a cotton spreading roller is rotatably installed on the connecting shaft.

[0006] Furthermore, in order to make it easier to break the cotton in the shredding cylinder, metal cone thorns are provided on the outer surface of the shredding wheel and the inner surface of the shredding cylinder. When the shredding wheel rotates in the shredding cylinder, the metal cone thorns break the cotton in the cylinder.

[0007] Furthermore, in order to discharge the cotton in the chopped cotton cylinder, a discharge port is opened at the bottom of the chopped cotton cylinder, and a lower hopper is fixedly installed on the discharge port.

[0008] Furthermore, in order to enable the crushed cotton to be discharged from the discharge port more quickly, an air inlet is opened on the top of the cotton crushing cylinder, and a blow pipe is installed on the air inlet. A blower is provided on the side of the support frame away from the first transmission motor, and the air outlet of the blower is connected to the blow pipe. Air is blown into the cotton crushing cylinder through the blower and the blow pipe to blow the crushed cotton out from the discharge port.

[0009] Furthermore, in order to achieve the stability of the first transmission motor and the blower on the support frame, fixing plates are provided below the first transmission motor and the blower on both sides of the support frame.

[0010] Furthermore, in order to achieve overall stability of the support frame and the conveying frame during operation, a fixed base is provided at the bottom of the support frame and the conveying frame.

[0011] The beneficial effects of the utility model are as follows: through the rotation of the cotton shredding wheel and the cooperation of the cotton shredding cylinder, the cotton in the cotton shredding cylinder is shredded, air is blown into the cotton shredding cylinder through the blower and the blowing pipe, the shredded cotton is sent to the conveyor belt through the lower hopper, and then the cotton is squeezed and spread by the cotton spreading rollers on the conveyor frame, thereby realizing the integration and automation of cotton shredding and spreading, and improving the production efficiency of medical cotton swabs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Other features, purposes and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0013] Figure 1 It is a schematic diagram of the surface structure of a cotton spreading device for producing medical cotton swabs according to an embodiment of the utility model;

[0014] Figure 2 It is a schematic diagram of the internal structure of a cotton shredder in a cotton spreading device for producing medical cotton swabs according to an embodiment of the utility model;

[0015] Figure 3 This is a side view of a cotton spreading device for producing medical cotton swabs according to an embodiment of the utility model;

[0016] Figure 4 It is a top view of a cotton spreading device for producing medical cotton swabs according to an embodiment of the utility model.

[0017] In the figure:

[0018] 1. Support frame; 2. Cotton shredding device; 201. First transmission motor; 202. Rotating shaft; 203. Cotton shredding wheel; 204. Cotton shredding cylinder; 205. Feed inlet; 206. Discharge outlet; 207. Lower hopper; 208. Air inlet; 3. Conveying frame; 4. Cotton spreading transmission device; 401. Second transmission motor; 402. Driving wheel; 403. Transmission roller; 404. Fixed block; 405. Driven wheel; 406. Transmission belt; 407. Conveyor belt; 408. Support column; 409. Connecting shaft; 410. Cotton spreading roller; 5. Metal cone; 6. Blowing pipe; 7. Blower; 8. Fixed plate; 9. Fixed base. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] See also Figure 1-Figure 4The utility model provides a technical solution: a face-spraying device for producing medical cotton swabs, comprising a support frame 1, a cotton-chopping device 2 is fixedly connected to the top of the support frame 1, a conveying frame 3 is fixedly installed on one side of the support frame 1, and a cotton-laying transmission device 4 is arranged above the conveying frame 3; the cotton-chopping device 2 comprises a first transmission motor 201, the first transmission motor 201 is electrically connected to a power supply, a rotating shaft 202 is fixedly installed on the transmission shaft of the first transmission motor 201, the rotating shaft 202 is rotatably installed on both sides of the support frame 1, a cotton-chopping wheel 203 is fixedly installed on the rotating shaft 202, a hollow cotton-chopping cylinder 204 is installed outside the cotton-chopping wheel 203, the cotton-chopping cylinder 204 is fixedly installed on the support frame 1, and a feeding port 205 is opened on one side of the surface of the cotton-chopping cylinder 204 to realize feeding into the cotton-chopping cylinder 204. The cotton spreading transmission device 4 includes a second transmission motor 401, which is electrically connected to a power source. The second transmission motor 401 is fixedly installed below the transmission frame 3. A driving wheel 402 is fixedly installed on the transmission shaft of the second transmission motor 401. A pair of transmission rollers 403 are provided at both ends above the transmission frame 3. The transmission rollers 403 are fixedly installed on the transmission frame 3 through a fixed block 404. The central axis of the transmission roller 403 close to the side of the second transmission motor 401 passes through the fixed block 404 and is fixedly installed with a driven wheel 405. The driving wheel 402 and the driven wheel 405 rotate between them. A transmission belt 406 is connected, and the rotation of the driving wheel 402 and the driven wheel 405 is realized through the cooperation of the second transmission motor 401 and the transmission belt 406. A conveyor belt 407 is rotatably connected between the two transmission rollers 403, and the side transmission between the transmission roller 403 and the conveyor belt 407 is driven by the transmission belt 406 of the driven wheel 405. A support column 408 is provided on the side of the conveyor frame 3 close to the support frame 1, and a connecting shaft 409 is fixedly connected to the support column 408. A cotton spreading roller 410 is rotatably installed on the connecting shaft 409 to realize the squeezing and spreading of the broken cotton on the conveyor belt 407.

[0021] See also Figure 1-Figure 4The outer surface of the cotton shredding wheel 203 and the inner surface of the cotton shredding cylinder 204 are both provided with metal cone thorns 5. The cotton shredding wheel 203 rotates in the cotton shredding cylinder 204, so that the metal cone thorns 5 can break the cotton in the cylinder; the cotton shredding cylinder 204 has a discharge port 206 at the bottom, and a lower hopper 207 is fixedly installed on the discharge port 206, so that the broken cotton can fall onto the conveyor belt 407 through the lower hopper 207; the top of the cotton shredding cylinder 204 has an air inlet 208, and a blow pipe 6 is installed on the air inlet 208. A blower 7 is provided on one side of the transmission motor 201, and the blower 7 is electrically connected to a power source. The air outlet of the blower 7 is connected to a blowing pipe 6, and air is blown into the shredded cotton cylinder 204 through the blower 7 and the blowing pipe 6, so that the shredded cotton in the shredded cotton cylinder 204 can be quickly discharged; a fixing plate 8 is provided under the first transmission motor 201 and the blower 7 on both sides of the support frame 1 to achieve the stability of the first transmission motor 201 and the blower 7 when they are working; a fixed base 9 is provided at the bottom of the support frame 1 and the conveying frame 3 to improve the stability of the overall operation of the device.

[0022] Working principle: Start the first transmission motor 201 and the second transmission motor 401, put the cotton to be processed into the cotton shredding cylinder 204 through the feed port 205, the first transmission motor 201 drives the rotating shaft 202 to rotate, the rotating shaft 202 drives the cotton shredding wheel 203 to rotate in the cotton shredding cylinder 204, the cotton in the cotton shredding cylinder 204 is broken by the metal cone thorns 5 on the surface of the cotton shredding cylinder 204 and the mutual rotation, start the blower 7, the blower 7 blows air into the blowing pipe 6, the blowing pipe 6 blows air to the cotton shredding cylinder 204 through the air inlet 208 on the cotton shredding cylinder 204. 04 blows air inside to blow the broken cotton out from the discharge port 206 and the lower hopper 207 and onto the conveyor belt 407. The second transmission motor 401 drives the driving wheel 402 to rotate. The driving wheel 402 drives the driven wheel 405 to rotate through the transmission belt 406. The driven wheel 405 drives the transmission roller 403 to rotate. The two transmission rollers 403 and the conveyor belt 407 cooperate with each other to realize the transmission of the conveyor belt 407. The broken cotton passes under the cotton spreading roller 410 on the conveyor belt 407. Through the rotation and squeezing of the cotton spreading roller 410, the broken cotton is spread on the conveyor belt 407 and sent to the next processing step.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A cotton spreading device for producing medical cotton swabs, characterized in that: It comprises a support frame (1), a cotton chopping device (2) is provided above the support frame (1), a conveying frame (3) is fixedly mounted on one side of the support frame (1), and a cotton spreading transmission device (4) is provided above the conveying frame (3); The cotton shredding device (2) comprises a first transmission motor (201), a rotating shaft (202) is fixedly mounted on the transmission shaft of the first transmission motor (201), the rotating shaft (202) is rotatably mounted on the support frame (1), a cotton shredding wheel (203) is fixedly mounted on the rotating shaft (202), a cotton shredding cylinder (204) is provided outside the cotton shredding wheel (203), the cotton shredding cylinder (204) is fixedly mounted on the support frame (1), and a feed inlet (205) is provided on one side of the surface of the cotton shredding cylinder (204); The cotton spreading transmission device (4) comprises a second transmission motor (401), the second transmission motor (401) is fixedly mounted below the transmission frame (3), a driving wheel (402) is fixedly mounted on the transmission shaft of the second transmission motor (401), a pair of transmission rollers (403) are provided at both ends above the transmission frame (3), the transmission rollers (403) are fixedly mounted on the transmission frame (3) via a fixing block (404), the central axis of the transmission roller (403) on the side close to the second transmission motor (401) passes through the fixing block (404) and is fixedly mounted with a driven wheel (402). A transmission belt (406) is rotatably connected between the driving wheel (402) and the driven wheel (405), a conveyor belt (407) is rotatably connected between the pair of driving rollers (403), a support column (408) is provided on the conveying frame (3) near the support frame (1), a connecting shaft (409) is fixedly connected to the support column (408), a cotton spreading roller (410) is rotatably mounted on the connecting shaft (409), and metal cone thorns (5) are provided on the outer surface of the cotton shredding wheel (203) and the inner surface of the cotton shredding cylinder (204).

2. A cotton spreading device for producing medical cotton swabs according to claim 1, characterized in that: The bottom of the cotton shredder cylinder (204) is provided with a discharge port (206), and a lower hopper (207) is fixedly mounted on the discharge port (206).

3. A cotton spreading device for producing medical cotton swabs according to claim 1, characterized in that: The top of the cotton shredder cylinder (204) is provided with an air inlet (208), and a blow pipe (6) is installed on the air inlet (208).

4. A cotton spreading device for producing medical cotton swabs according to claim 3, characterized in that: A blower (7) is provided on the side of the support frame (1) away from the first transmission motor (201), and an air outlet of the blower (7) is connected to the blowing pipe (6).

5. The cotton spreading device for producing medical cotton swabs according to claim 1, characterized in that: Fixed plates (8) are provided below the first transmission motor (201) and the blower (7) on both sides of the support frame (1).

6. A cotton spreading device for producing medical cotton swabs according to claim 1, characterized in that: The bottoms of the support frame (1) and the conveying frame (3) are both provided with fixed bases (9).