Photovoltaic support machining punching machine

By designing a perforation machine with a photovoltaic bracket with a rod and promoting board, the problem of unable to achieve continuous punching and the efficiency of artificial feeding in the existing technologies can be solved. The feeding has improved processing efficiency.

CN222385736UInactive Publication Date: 2025-01-24XINZHOU GREENBEST NEW ENERGY EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420933326.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing photovoltaic bracket processing punching machines cannot achieve continuous punching of materials, and the manual feeding efficiency is low.

Method used

A photovoltaic bracket processing and punching machine is designed. The rotating rod drives the moving plate to perform vertical reciprocating motion. Combined with the cooperation of the rectangular plate and the second round rod, the continuous punching of the photovoltaic bracket raw materials is realized; at the same time, the push plate and the third round rod are used. The cooperation of the two springs realizes automatic feeding of materials.

Benefits of technology

Realize the continuous punching of the raw materials of photovoltaic brackets, improve processing efficiency, and reduce manual operation through automatic feeding function, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic support processing punching machine, which relates to the technical field of photovoltaic support processing and comprises a shell, a first motor is fixedly arranged in the shell, a disc is fixedly arranged at the output end of the first motor, one end face of the disc is rotatably connected with a rotating rod, and the other end of the rotating rod is rotatably connected with a concave moving plate. A pressing plate is fixedly arranged on the lower surface of the moving plate, two pairs of symmetrical first round rods are fixedly arranged at the lower end of the pressing plate, two symmetrical second round rods are movably inserted into the upper surface of the pressing plate, a rectangular plate is fixedly arranged on the lower surfaces of the two second round rods, and first springs sleeve the outer sides of the two second round rods; one end of the first spring is fixedly arranged on the upper surface of the rectangular plate. The problems that continuous punching cannot be conducted when the photovoltaic support is machined, and the working efficiency is affected by manual feeding are solved, raw materials of the photovoltaic support can be continuously punched by arranging the rotating rod, and the materials can be automatically fed by arranging the pushing plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic bracket processing, in particular to a photovoltaic bracket processing punching machine. Background Art

[0002] Photovoltaic brackets are special structural components designed and installed in photovoltaic power generation systems to support, fix and rotate photovoltaic modules. Their quality is related to the overall performance of photovoltaic power stations.

[0003] According to the patent document: CN214348998U, a punching machine is proposed, because the position of the sheet is detected and adjusted accordingly before punching, the punching accuracy of the punching machine is improved. However, when using the punching equipment to process the photovoltaic bracket, the material is generally placed on the workbench before punching, and the material cannot be punched continuously. In addition, since the raw materials of the photovoltaic bracket are relatively long, they are generally fed manually, which affects the work efficiency. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a photovoltaic bracket processing punching machine.

[0005] In order to solve the problems existing in the prior art, the utility model adopts the following technical solutions:

[0006] The invention comprises a shell, a first motor is fixedly arranged inside the shell, a disc is fixedly arranged at the output end of the first motor, one end surface of the disc is rotatably connected with a rotating rod, the axis of one end of the rotating rod is located on one side of the center of the disc, the other end of the rotating rod is rotatably connected with a moving plate, the moving plate is concave in shape, first slide grooves are provided at both ends of the moving plate, a first slider is slidably arranged in each of the first slide grooves, the other end surfaces of the two first sliders are fixed in the shell, a pressing plate is fixedly arranged on the lower surface of the moving plate, two pairs of first round rods are fixedly arranged at the lower end of the pressing plate, and each pair of the first round rods is opposite to each other. The movable plate is shaped like a cylinder, and two connecting holes are provided on the upper surface of the pressing plate, and the two connecting holes are symmetrical. A second round rod is movably inserted in each of the connecting holes, and a circular plate is fixed on the upper surface of the second round rod. The diameter of the circular plate is larger than the diameter of the connecting hole, and the circular plate is located at the upper end of the movable plate. A rectangular plate is fixed on the lower surface of the two second round rods, and a first spring is sleeved on the outer side of the two second round rods, and one end of the first spring is fixed on the upper surface of the rectangular plate. Two pairs of first round holes are provided on the upper surface of the rectangular plate, and each of the first round rods is movably inserted in the corresponding first round hole.

[0007] Preferably, a bottom plate is fixedly provided at the lower part of one end surface of the shell, a concave plate is provided on one side surface of the bottom plate, a first rectangular hole is provided on one end surface at both ends of the concave plate, a second slider is slidably provided in the two first rectangular holes, a pair of second slide grooves are provided in the two first rectangular holes, the pair of second slide grooves are arranged in a mirror image, both ends of the two second sliders are T-shaped blocks, both ends of the two second sliders slide in the corresponding second slide grooves, and a first cylinder is rotatably connected between the two second sliders.

[0008] Preferably, a threaded rod is rotatably connected to the upper surface of one of the second sliders, a knob is fixedly provided on the upper surface of the threaded rod, a threaded hole is provided on the upper surface of one end of the concave plate, and the threaded rod is threadedly connected in the threaded hole, and a third round rod is fixedly provided on the upper surface of another of the second sliders, a second round hole is provided on the upper surface of the other end of the concave plate, and the third round rod is movably inserted in the second round hole.

[0009] Preferably, a second cylinder is rotatably connected in the concave plate, the second cylinder is located below the first cylinder, the second cylinder and the first cylinder are horizontally arranged, a mounting plate is fixedly provided on one side of the concave plate, the upper end of the mounting plate is concave, a baffle is fixedly provided on the upper end of the mounting plate, a second rectangular hole is opened on one side of the baffle, a second motor is fixedly provided in the mounting plate, a rotating plate is fixedly provided at the output end of the second motor, the rotating plate is in an arc-shaped block shape, a first connecting rod is fixedly provided on the other end face of the rotating plate, and a first pulley is fixedly provided on the other end of the first connecting rod.

[0010] Preferably, a second connecting rod is fixedly provided on the other end surface of the second cylinder, a second pulley is fixedly provided on the other end of the second connecting rod, the first pulley and the second pulley are sleeved with the same belt on their outer sides, the first connecting rod is rotatably connected to the mounting plate, and the second connecting rod is rotatably connected to the concave plate.

[0011] Preferably, a fourth round rod is fixed in the mounting plate, the outer side of the fourth round rod is rotatably connected to a long rod, the middle part of one end face of the long rod is rotatably connected to a roller, the roller and the rotating plate are horizontally arranged, and the outer side of the roller is attached to the outer side of the rotating plate.

[0012] Preferably, the upper end of the long rod is rotatably connected to a push plate, a side surface of the mounting plate is provided with a rectangular groove, the push plate is arranged in the rectangular groove, and third sliding blocks are fixedly provided at both ends of the push plate.

[0013] Preferably, a pair of third sliding grooves are opened on one side of the mounting plate, and the two third sliding blocks slide in the corresponding third sliding grooves. A second spring is transversely fixed to the lower part of the push plate, and the other end of the second spring is fixed in the mounting plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, since the axis of one end of the rotating rod is located on one side of the center of the disc, the movable plate makes a vertical reciprocating motion, and the material below is pressed by setting a rectangular plate. By setting a circular plate on the upper surface of the second round rod, the second round rod drives the rectangular plate to move upward, so that the raw materials of the photovoltaic bracket can be punched continuously;

[0016] 2. In the utility model, since the second spring is in a rebound state and the rotating plate is in an arc-shaped block, the long rod drives the push plate to move. By setting a protrusion at the upper end of the push plate, the material attached to the upper surface of the mounting plate is pushed out from the second rectangular hole, and the remaining material at the upper end is blocked by the baffle, so that the material can be fed automatically. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic cutaway diagram of the overall structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the first motor and disc structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the push plate and concave plate structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the first pulley and the second pulley of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the second motor and the rotating plate of the utility model;

[0024] Serial numbers in the figure: 1. housing; 2. first motor; 3. disc; 4. rotating rod; 5. moving plate; 6. first slider; 7. pressing plate; 8. first round rod; 9. rectangular plate; 10. second round rod; 11. first spring; 12. bottom plate; 13. first cylinder; 14. mounting plate; 15. second slider; 16. second cylinder; 17. second motor; 18. rotating plate; 19. first pulley; 20. second pulley; 21. belt; 22. roller; 23. long rod; 24. pushing plate; 25. second spring; 26. concave plate; 27. threaded rod; 28. third round rod; 29. ​​fourth round rod; 30. baffle. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Embodiment: This embodiment provides a photovoltaic bracket processing punching machine, see Figure 1-6 Specifically, it includes a shell 1, a first motor 2 is fixedly arranged inside the shell 1, a disc 3 is fixedly arranged at the output end of the first motor 2, one end surface of the disc 3 is rotatably connected with a rotating rod 4, the axis of one end of the rotating rod 4 is located on one side of the center of the disc 3, and the other end of the rotating rod 4 is rotatably connected with a moving plate 5, the moving plate 5 is concave in shape, and first sliding grooves are provided at both ends of the moving plate 5, and a first slider 6 is slidably arranged in each first sliding groove, and the other end surfaces of the two first sliders 6 are fixed in the shell 1, and a pressing plate 7 is fixedly arranged on the lower surface of the moving plate 5, and two pairs of first round rods 8 are fixedly arranged at the lower end of the pressing plate 7, and each pair of first round rods 8 They are all symmetrical, and two connecting holes are provided on the upper surface of the pressing plate 7, and the two connecting holes are symmetrical. A second round rod 10 is movably inserted in each connecting hole, and a circular plate is fixed on the upper surface of the second round rod 10. The diameter of the circular plate is larger than the diameter of the connecting hole, and the circular plate is located at the upper end of the movable plate 5. A rectangular plate 9 is fixed on the lower surface of the two second round rods 10, and a first spring 11 is sleeved on the outer side of the two second round rods 10. One end of the first spring 11 is fixed on the upper surface of the rectangular plate 9. Two pairs of first circular holes are provided on the upper surface of the rectangular plate 9, and each first round rod 8 is movably inserted in the corresponding first circular hole;

[0027] The first motor 2 drives the disc 3 to rotate, and the disc 3 drives the rotating rod 4 to rotate. Since the axis center of one end of the rotating rod 4 is located on one side of the center of the disc 3, the rotating rod 4 drives the moving plate 5 to move. Since the first sliding grooves are provided at both ends of the moving plate 5, and the first sliding grooves are convex, the moving plate 5 makes a vertical reciprocating motion on the first slider 6. The moving plate 5 drives the pressing plate 7 to move, and the pressing plate 7 drives the first round rod 8 to move. By setting the rectangular plate 9, the material below is pressed tightly so that the material will not shake, and punching is performed through the first round hole opened at the upper end of the rectangular plate 9. By setting the first spring 11, the first round rod 8 can movably penetrate the rectangular plate 9. By setting the circular plate on the upper surface of the second round rod 10, when the moving plate 5 moves upward, the second round rod 10 drives the rectangular plate 9 to move upward, so that the raw materials of the photovoltaic bracket can be punched continuously.

[0028] In the specific implementation process, Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, a bottom plate 12 is fixedly provided at the lower part of one end surface of the shell 1, and a concave plate 26 is provided on one side surface of the bottom plate 12. A first rectangular hole is provided on one end surface of both ends of the concave plate 26, and a second slider 15 is slidably provided in the two first rectangular holes. A pair of second slide grooves are provided in the two first rectangular holes, and the pair of second slide grooves are arranged in a mirror image. Both ends of the two second sliders 15 are T-shaped blocks, and both ends of the two second sliders 15 slide in the corresponding second slide grooves. A first cylinder 13 is rotatably connected between the two second sliders 15, and a threaded rod 27 is rotatably connected to the upper surface of one second slider 15. A knob is fixed on the upper surface of the threaded rod 27, and a threaded hole is provided on the upper surface of one end of the concave plate 26. The threaded rod 27 is threadedly connected in the threaded hole, and the other second slider 1 5 is fixedly provided with a third round rod 28, a second round hole is provided on the upper surface of the other end of the concave plate 26, the third round rod 28 is movably inserted in the second round hole, a second cylinder 16 is rotatably connected in the concave plate 26, the second cylinder 16 is located below the first cylinder 13, the second cylinder 16 and the first cylinder 13 are arranged horizontally, a mounting plate 14 is fixedly provided on one side of the concave plate 26, the upper end of the mounting plate 14 is concave, a baffle 30 is fixedly provided on the upper end of the mounting plate 14, a second rectangular hole is provided on one side of the baffle 30, a second motor 17 is fixedly provided in the mounting plate 14, a rotating plate 18 is fixedly provided on the output end of the second motor 17, the rotating plate 18 is in an arc-shaped block shape, a first connecting rod is fixedly provided on the other end surface of the rotating plate 18, and a first pulley 19 is fixedly provided on the other end of the first connecting rod;

[0029] A second connecting rod is fixedly provided on the other end surface of the second cylinder 16, and a second pulley 20 is fixedly provided on the other end of the second connecting rod. The first pulley 19 and the outer side of the second pulley 20 are sleeved with the same belt 21. The first connecting rod is rotatably connected to the mounting plate 14, and the second connecting rod is rotatably connected to the concave plate 26. A fourth round rod 29 is fixedly provided in the mounting plate 14, and a long rod 23 is rotatably connected to the outer side of the fourth round rod 29. A roller 22 is rotatably connected to the middle part of one end surface of the long rod 23. The roller 22 and the rotating plate 18 are arranged horizontally, and the outer side of the roller 22 is attached to the outer side of the rotating plate 18. The upper end of the long rod 23 is rotatably connected to a push plate 24. A rectangular groove is provided on one side surface of the mounting plate 14, and the push plate 24 is arranged in the rectangular groove. Both ends of the push plate 24 are fixedly provided with third sliders, and a pair of third slide grooves are provided on one side surface of the mounting plate 14. Both third sliders slide in the corresponding third slide grooves. A second spring 25 is transversely fixedly provided at the lower part of the push plate 24, and the other end of the second spring 25 is fixedly provided in the mounting plate 14.

[0030] Since the threaded rod 27 is threadedly connected to the upper end of the concave plate 26, the knob is turned so that the second slider 15 drives the first cylinder 13 to move, so that the outer side of the first cylinder 13 is attached to the upper surface of the material, the first pulley 19 drives the belt 21 to rotate, the belt 21 drives the second pulley 20, and the second pulley 20 drives the second cylinder 16 to rotate. Since the second spring 25 is in a rebound state, the roller 22 is attached to the outer side of the rotating plate 18. Since the rotating plate 18 is in an arc-shaped block shape, the roller 22 drives the long rod 23 to reciprocate, so that the long rod 23 drives the pushing plate 24 to move. By arranging a protrusion at the upper end of the pushing plate 24, the material attached to the upper surface of the mounting plate 14 is pushed out from the second rectangular hole, and the remaining material at the upper end is blocked by the baffle 30. The first cylinder 13 and the second cylinder 16 drive the material to continue to move forward, so that the material can be fed automatically without manual feeding.

[0031] Specifically, the working principle and operation method of the utility model are as follows:

[0032] During the specific operation, the photovoltaic support materials (metal sheets) to be processed are neatly stacked on the mounting plate 14, and then the operation is as follows;

[0033] Step 1: Turn the knob to make the second slider 15 drive the first cylinder 13 to move, so that the outer side of the first cylinder 13 is attached to the upper surface of the material, start the second motor 17, so that the first pulley 19 drives the belt 21 to rotate, the belt 21 drives the second pulley 20, and the second pulley 20 drives the second cylinder 16 to rotate. Under the action of the second spring 25, the roller 22 is attached to the outer side of the rotating plate 18, so that the push plate 24 reciprocates. By setting a convex block at the upper end of the push plate 24, the material attached to the upper surface of the mounting plate 14 is pushed out from the second rectangular hole, and the remaining material at the upper end is blocked by the baffle 30. The material is driven to continue to move forward by the first cylinder 13 and the second cylinder 16;

[0034] Step 2, start the first motor 2, so that the disc 3 drives the rotating rod 4 to rotate, and the rotating rod 4 drives the movable plate 5 to move, so that the movable plate 5 makes reciprocating motion on the first slider 6, so that the pressing plate 7 drives the first round rod 8 to move, and under the action of the first spring 11, the first round rod 8 passes through the first round hole at the upper end of the rectangular plate 9 and punches the material below.

[0035] The utility model solves the problem that continuous punching is not possible during processing of photovoltaic brackets and manual feeding affects work efficiency through the coordinated use of various components. By setting a rotating rod, the raw materials of the photovoltaic bracket can be punched continuously, and by setting a pushing plate, the material can be fed automatically.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic support processing punching machine, comprising a housing (1), characterized in that: A first motor (2) is fixedly arranged inside the housing (1); a disk (3) is fixedly arranged at the output end of the first motor (2); one end surface of the disk (3) is rotatably connected to a rotating rod (4); the axis of one end of the rotating rod (4) is located on one side of the center of the disk (3); the other end of the rotating rod (4) is rotatably connected to a moving plate (5); the moving plate (5) is concave in shape; both ends of the moving plate (5) are provided with first sliding grooves; each of the first sliding grooves is slidably provided with a first sliding block (6); the other end surfaces of the two first sliding blocks (6) are fixedly arranged in the housing (1); a pressing plate (7) is fixedly arranged on the lower surface of the moving plate (5); two pairs of first round rods (8) are fixedly arranged at the lower end of the pressing plate (7); each pair of the first round rods (8) is provided with a first sliding groove; The rods (8) are symmetrical, the upper surface of the pressing plate (7) is provided with two connecting holes, the two connecting holes are symmetrical, a second round rod (10) is movably inserted in each of the connecting holes, a circular plate is fixedly provided on the upper surface of the second round rod (10), the diameter of the circular plate is larger than the diameter of the connecting hole, the circular plate is located at the upper end of the movable plate (5), a rectangular plate (9) is fixedly provided on the lower surfaces of the two second round rods (10), a first spring (11) is sleeved on the outer side of the two second round rods (10), one end of the first spring (11) is fixedly provided on the upper surface of the rectangular plate (9), the upper surface of the rectangular plate (9) is provided with two pairs of first circular holes, and each of the first round rods (8) is movably inserted in the corresponding first circular hole.

2. A photovoltaic support punching machine according to claim 1, characterized in that: A bottom plate (12) is fixedly provided at the lower part of one end surface of the shell (1), a concave plate (26) is provided on one side surface of the bottom plate (12), first rectangular holes are provided on one end surface at both ends of the concave plate (26), second sliders (15) are slidably provided in the two first rectangular holes, a pair of second slide grooves are provided in the two first rectangular holes, the pair of second slide grooves are arranged in a mirror image, both ends of the two second sliders (15) are T-shaped blocks, both ends of the two second sliders (15) slide in the corresponding second slide grooves, and a first cylinder (13) is rotatably connected between the two second sliders (15).

3. A photovoltaic support punching machine according to claim 2, characterized in that: A threaded rod (27) is rotatably connected to the upper surface of one of the second sliders (15), a knob is fixedly provided on the upper surface of the threaded rod (27), a threaded hole is provided on the upper surface of one end of the concave plate (26), the threaded rod (27) is threadedly connected in the threaded hole, and a third round rod (28) is fixedly provided on the upper surface of another of the second sliders (15), a second round hole is provided on the upper surface of the other end of the concave plate (26), the third round rod (28) is movably inserted in the second round hole.

4. A photovoltaic support punching machine according to claim 2, characterized in that: A second cylinder (16) is rotatably connected inside the concave plate (26), the second cylinder (16) is located below the first cylinder (13), and the second cylinder (16) and the first cylinder (13) are arranged horizontally. A mounting plate (14) is fixedly provided on one side of the concave plate (26), the upper end of the mounting plate (14) is concave, a baffle (30) is fixedly provided on the upper end of the mounting plate (14), and a second rectangular hole is opened on one side of the baffle (30). A second motor (17) is fixedly provided inside the mounting plate (14), a rotating plate (18) is fixedly provided at the output end of the second motor (17), the rotating plate (18) is in an arc-shaped block shape, a first connecting rod is fixedly provided on the other end surface of the rotating plate (18), and a first pulley (19) is fixedly provided on the other end of the first connecting rod.

5. A photovoltaic support punching machine according to claim 4, characterized in that: A second connecting rod is fixedly provided on the other end surface of the second cylinder (16), a second pulley (20) is fixedly provided on the other end of the second connecting rod, the first pulley (19) and the second pulley (20) are sleeved with the same belt (21) on their outer sides, the first connecting rod is rotatably connected to the mounting plate (14), and the second connecting rod is rotatably connected to the concave plate (26).

6. A photovoltaic support punching machine according to claim 4, characterized in that: A fourth round rod (29) is fixedly provided in the mounting plate (14); a long rod (23) is rotatably connected to the outer side of the fourth round rod (29); a roller (22) is rotatably connected to the middle of one end surface of the long rod (23); the roller (22) and the rotating plate (18) are arranged horizontally; the outer side of the roller (22) is in contact with the outer side of the rotating plate (18).

7. A photovoltaic support punching machine according to claim 6, characterized in that: The upper end of the long rod (23) is rotatably connected to a push plate (24), a rectangular groove is provided on one side of the mounting plate (14), the push plate (24) is arranged in the rectangular groove, and third sliding blocks are fixedly provided at both ends of the push plate (24).

8. A photovoltaic support punching machine according to claim 7, characterized in that: A pair of third sliding grooves are provided on one side of the mounting plate (14), and the two third sliding blocks slide in the corresponding third sliding grooves. A second spring (25) is transversely fixed to the lower part of the push plate (24), and the other end of the second spring (25) is fixed in the mounting plate (14).

Citation Information

Patent Citations

  • Punching machine

    CN214348998U