Broken bridge heat insulation aluminum profile rolling compound machine
By using a servo motor-driven worm and threaded rod system in the broken bridge thermal insulation aluminum profile rolling composite machine to quickly replace the rollers, and using a combination of pulleys and friction cylinders to remove burrs on the surface of the aluminum profiles, the time required to replace the rollers of traditional equipment is solved. Changhe solves the problem of being unable to automatically remove burrs and improves production efficiency and surface quality.
Patent Information
- Application Number
- CN202421198835.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The traditional broken bridge insulated aluminum profile rolling composite machine has a long downtime when replacing the rollers, and cannot remove burrs on the surface of the aluminum profile at the same time, affecting production efficiency.
A rolling composite machine of the heating aluminum profile of the broken bridge is designed, which uses the servo motor to drive the snail system to quickly replace the roller roller, and remove the burrs on the surface of the aluminum profile through the combination of the belt wheel and the friction cylinder.
It realizes quick roller replacement, reduces downtime, improves production efficiency, shortens the production cycle through automatic burr removal, and improves the surface quality of aluminum profiles.
Smart Images

Figure CN222385747U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile rolling and compounding machines, in particular to a thermal insulation aluminum profile rolling and compounding machine. Background Art
[0002] Broken bridge insulation aluminum profile is referred to as broken bridge aluminum. It has better performance than ordinary aluminum alloy profile. Broken bridge aluminum is commonly used as raw material for door and window processing. In order to ensure better thermal insulation performance of doors and windows, the aluminum alloy is often disconnected in the middle, and then hard plastic is used to connect the disconnected aluminum alloy into one. We know that the thermal conductivity of plastic is obviously worse than that of metal, so it is not easy for heat to pass through the entire material, thereby ensuring better thermal insulation performance of doors and windows.
[0003] Traditional thermal insulation aluminum profile rolling and compounding machines are often unable to quickly remove the rollers for replacement when rolling aluminum profiles, resulting in long downtime when the rollers need to be replaced, affecting production efficiency. In addition, traditional thermal insulation aluminum profile rolling and compounding machines are often unable to remove burrs on the surface of the aluminum profiles at the same time when rolling aluminum profiles, and often require subsequent manual processing separately, thereby increasing the production cycle. Therefore, it is necessary to design a thermal insulation aluminum profile rolling and compounding machine. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a thermal insulation aluminum profile rolling compound machine.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a thermal insulation aluminum profile rolling composite machine, comprising a first support plate, the first support plate is fixedly connected to a No. 1 servo motor, the output end of the No. 1 servo motor is fixedly connected to a worm, the worm is meshed with a worm wheel, the worm wheel is fixedly connected to a threaded rod, the threaded rod is threadedly connected to a slide plate, the slide plate is fixedly connected to a first connecting rod, a No. 1 slide groove is provided on the first support plate, the first connecting rod is slidably connected in the No. 1 slide groove, the slide plate is fixedly connected to a first fixed plate, the first fixed plate is fixedly connected to a No. 2 servo motor, the output end of the No. 2 servo motor is fixedly connected to a No. 1 circular gear, the No. 1 circular gear is meshed with a No. 2 circular gear, the No. 2 circular gear is fixedly connected to a rotating shaft, the rotating shaft is fixedly connected to a first pulley, a No. 1 belt is provided on the first pulley, a second pulley is provided at one end of the No. 1 belt, and a roller is provided on the rotating shaft.
[0006] As a further description of the above technical solution:
[0007] The first fixed plate is slidably connected to a fixed block, a No. 2 slide groove is provided on the first fixed plate, a first connecting block is slidably connected in the No. 2 slide groove, the first connecting block is fixedly connected to a second supporting plate, the second supporting plate is rotatably connected to a No. 1 connecting shaft, the No. 1 connecting shaft is slidably connected to a No. 3 slide groove, the No. 3 slide groove is provided on the No. 2 connecting shaft, a second connecting block is slidably connected in the No. 3 slide groove, and the second connecting block is fixedly connected to a roller.
[0008] As a further description of the above technical solution:
[0009] The first support plate is fixedly connected to a support rod, the support rod is fixedly connected to a No. 3 servo motor, the output end of the No. 3 servo motor is fixedly connected to a No. 2 slide groove, the third pulley is provided with a No. 2 belt, one end of the No. 2 belt is provided with a fourth pulley, and the output end of the No. 3 servo motor is fixedly connected to a friction cylinder.
[0010] As a further description of the above technical solution:
[0011] The first support plate is fixedly connected to a support column, and the first support plate is fixedly connected to a second fixing plate.
[0012] As a further description of the above technical solution:
[0013] The threaded rod is symmetrically provided with two groups of threads, and the threaded rod is rotatably connected to the first support plate. The slide plate is symmetrically provided with two groups, and the worm is rotatably connected to the first support plate.
[0014] As a further description of the above technical solution:
[0015] The first pulleys are symmetrically provided with two groups, and the No. 1 belt is symmetrically provided with two groups.
[0016] As a further description of the above technical solution:
[0017] The friction cylinders are symmetrically arranged in two groups, and the support rods are symmetrically arranged in two groups.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, by manually pulling the second support plate, the second support plate is slid out of the No. 2 slide groove through the first connecting block, thereby driving the second connecting block to slide on the No. 3 slide groove, and the roller can be removed from the No. 2 connecting shaft for replacement. By quickly replacing the roller, the time for replacing the roller can be effectively reduced, so that the production line can resume production in a shorter time, thereby greatly improving the overall production efficiency.
[0020] 2. In the utility model, the third pulley is driven to rotate by the No. 3 servo motor, and the rotation of the third pulley drives the fourth pulley to rotate through the No. 2 belt, thereby driving the friction cylinder to rotate to remove burrs on the upper and lower outer surfaces of the aluminum profile. By removing the burrs on the upper and lower surfaces of the aluminum profile, the surface quality of the aluminum profile can be ensured to be more uniform and smooth, eliminating the separate burr removal step, thereby shortening the production cycle and improving the production efficiency of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of a thermal insulation aluminum profile rolling compound machine proposed by the utility model;
[0022] Figure 2 A schematic diagram of the partial structure of a thermal insulation aluminum profile rolling composite machine proposed in the utility model Figure 1 ;
[0023] Figure 3 A schematic diagram of the partial structure of a thermal insulation aluminum profile rolling composite machine proposed in the utility model Figure 2 ;
[0024] Figure 4 It is a schematic diagram of the partial explosion structure of a thermal insulation aluminum profile rolling compound machine proposed by the utility model;
[0025] Figure 5 A schematic diagram of the partial structure of a thermal insulation aluminum profile rolling composite machine proposed in the utility model Figure 3 .
[0026] Legend:
[0027] 1. First support plate; 2. Support column; 3. Servo motor No. 1; 4. Worm; 5. Worm wheel; 6. Threaded rod; 7. Slide plate; 8. First connecting rod; 9. Slide slot No. 1; 10. First fixed plate; 11. Servo motor No. 2; 12. Circular gear No. 1; 13. Circular gear No. 2; 14. Rotating shaft; 15. First pulley; 16. Belt No. 1; 17. Second pulley; 18. Roller; 19. Fixed block; 20. Slide slot No. 2; 21. First connecting block; 22. Second support plate; 23. Connecting shaft No. 1; 24. Connecting shaft No. 2; 25. Slide slot No. 3; 26. Second connecting block; 27. Support rod; 28. Servo motor No. 3; 29. Third pulley; 30. Belt No. 2; 31. Fourth pulley; 32. Friction cylinder; 33. Second fixed plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1-Figure 5 The utility model provides an embodiment: a bridge-breaking heat-insulating aluminum profile rolling composite machine, comprising a first support plate 1, the first support plate 1 is fixedly connected to a No. 1 servo motor 3, the output end of the No. 1 servo motor 3 is fixedly connected to a worm 4, the worm 4 is meshed with a worm wheel 5, the worm wheel 5 is fixedly connected to a threaded rod 6, the threaded rod 6 is threadedly connected to a slide plate 7, the slide plate 7 is fixedly connected to a first connecting rod 8, a No. 1 slide groove 9 is provided on the first support plate 1, the first connecting rod 8 is slidably connected in the No. 1 slide groove 9, the slide plate 7 is fixedly connected to a first fixed plate 10, the first fixed plate 10 is fixedly connected to a No. 2 servo motor 11, the output end of the No. 2 servo motor 11 is fixedly connected to a No. 1 circular gear 12, the No. 1 circular gear 12 is meshed with a No. 2 circular gear 13 The No. 2 circular gear 13 is fixedly connected to the rotating shaft 14, and the rotating shaft 14 is fixedly connected to the first pulley 15. The first pulley 15 is provided with a No. 1 belt 16, and one end of the No. 1 belt 16 is provided with a second pulley 17. A roller 18 is provided on the rotating shaft 14. By manually pulling the second support plate 22, the second support plate 22 is slid out of the No. 2 slide groove 20 through the first connecting block 21, thereby driving the second connecting block 26 to slide on the No. 3 slide groove 25, and the roller 18 can be removed from the No. 2 connecting shaft 24 for replacement. By quickly replacing the roller 18, the time for replacing the roller 18 can be effectively reduced, so that the production line can resume production in a shorter time, thereby greatly improving the overall production efficiency.
[0030] The first fixed plate 10 is slidably connected with a fixed block 19, a No. 2 slide 20 is provided on the first fixed plate 10, a first connecting block 21 is slidably connected in the No. 2 slide 20, the first connecting block 21 is fixedly connected with the second support plate 22, the second support plate 22 is rotatably connected with a No. 1 connecting shaft 23, the No. 1 connecting shaft 23 is slidably connected with the No. 3 slide 25, the No. 3 slide 25 is arranged on the No. 2 connecting shaft 24, a second connecting block 26 is slidably connected in the No. 3 slide 25, the second connecting block 26 is fixedly connected to the roller 18, the first support plate 1 is fixedly connected with a support rod 27, the support rod 27 is fixedly connected with a No. 3 servo motor 28, the output end of the No. 3 servo motor 28 is fixedly connected with the No. 2 slide 20, a No. 2 belt 30 is provided on the third pulley 29, a fourth pulley 31 is provided at one end of the No. 2 belt 30, a friction cylinder 32 is fixedly connected to the output end of the No. 3 servo motor 28, the first The support plate 1 is fixedly connected to the support column 2, the first support plate 1 is fixedly connected to the second fixed plate 33, the threaded rod 6 is symmetrically provided with two groups of threads, the threaded rod 6 is rotatably connected to the first support plate 1, the slide plate 7 is symmetrically provided with two groups, the worm 4 is rotatably connected to the first support plate 1, the first pulley 15 is symmetrically provided with two groups, the No. 1 belt 16 is symmetrically provided with two groups, the friction cylinder 32 is symmetrically provided with two groups, the support rod 27 is symmetrically provided with two groups, and the third pulley 29 is driven to rotate by the No. 3 servo motor 28, and the third pulley 29 rotates and drives the fourth pulley 31 to rotate through the No. 2 belt 30, thereby driving the friction cylinder 32 to rotate to remove burrs on the upper and lower outer surfaces of the aluminum profile. By removing burrs on the upper and lower surfaces of the aluminum profile, the surface quality of the aluminum profile can be ensured to be more uniform and smooth, eliminating a separate burr removal step, thereby shortening the production cycle and improving the production efficiency of the aluminum profile.
[0031] Working principle: First, when rolling the aluminum profile, start the No. 1 servo motor 3, the No. 1 servo motor 3 drives the worm 4 to rotate, the rotation of the worm 4 drives the worm wheel 5 to rotate, the rotation of the worm wheel 5 drives the threaded rod 6 to rotate, the rotation of the threaded rod 6 drives the first connecting rod 8 on the slide plate 7 to slide in the No. 1 slide groove 9, thereby driving the roller 18 above the slide plate 7 to adjust the rolling gap, and then, start the No. 2 servo motor 11, the No. 2 servo motor 11 drives the No. 1 circular gear 12 to rotate, the No. 1 circular gear 12 rotates to drive the No. 2 circular gear 13 to rotate, the No. 2 circular gear 13 rotates through the rotating shaft 14 to drive the first pulley 15 to rotate, the first pulley 15 rotates through the No. 1 belt 16 to drive the second pulley 17 to rotate, thereby driving the roller 18 to roll the aluminum profile. If the roller 18 needs to be replaced, manually pull the fixed block 19 from the first fixed plate 10, and then manually pull the second support plate 22 to pass the second support plate 22 through the first connecting plate The connecting block 21 slides out from the No. 2 slide groove 20, and then the No. 1 connecting shaft 23 is removed from the No. 2 connecting shaft 24. Then, by moving the roller 18 upward, the second connecting block 26 is driven to slide on the No. 3 slide groove 25, and the roller 18 can be removed from the No. 2 connecting shaft 24 for replacement. By quickly replacing the roller 18, the time for replacing the roller 18 can be effectively reduced, so that the production line can resume production in a shorter time, thereby greatly improving the overall production efficiency. Then, the No. 3 servo motor 28 is started, and the No. 3 servo motor 28 drives the third pulley 29 to rotate. The rotation of the third pulley 29 drives the fourth pulley 31 to rotate through the No. 2 belt 30, thereby driving the friction cylinder 32 to rotate to remove burrs on the upper and lower outer surfaces of the aluminum profile. By removing burrs on the upper and lower surfaces of the aluminum profile, the surface quality of the aluminum profile can be ensured to be more uniform and smooth, eliminating a separate burr removal step, thereby shortening the production cycle and improving the production efficiency of the aluminum profile.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A thermal insulation aluminum profile rolling and laminating machine, comprising a first support plate (1), characterized in that: The first support plate (1) is fixedly connected to a No. 1 servo motor (3), an output end of the No. 1 servo motor (3) is fixedly connected to a worm (4), the worm (4) is meshed with a worm wheel (5), the worm wheel (5) is fixedly connected to a threaded rod (6), the threaded rod (6) is threadedly connected to a slide plate (7), the slide plate (7) is fixedly connected to a first connecting rod (8), the first support plate (1) is provided with a No. 1 slide groove (9), the No. 1 slide groove (9) is slidably connected to the first connecting rod (8), the slide plate (7) is fixedly connected to a first fixed plate (10), the The first fixed plate (10) is fixedly connected to a No. 2 servo motor (11); the output end of the No. 2 servo motor (11) is fixedly connected to a No. 1 circular gear (12); the No. 1 circular gear (12) is meshed with a No. 2 circular gear (13); the No. 2 circular gear (13) is fixedly connected to a rotating shaft (14); the rotating shaft (14) is fixedly connected to a first pulley (15); a No. 1 belt (16) is provided on the first pulley (15); a second pulley (17) is provided at one end of the No. 1 belt (16); and a roller (18) is provided on the rotating shaft (14).
2. The thermal insulation aluminum profile rolling and laminating machine according to claim 1, characterized in that: The first fixed plate (10) is slidably connected to a fixed block (19); a No. 2 slide groove (20) is provided on the first fixed plate (10); a first connecting block (21) is slidably connected in the No. 2 slide groove (20); the first connecting block (21) is fixedly connected to a second support plate (22); the second support plate (22) is rotatably connected to a No. 1 connecting shaft (23); the No. 1 connecting shaft (23) is slidably connected to a No. 3 slide groove (25); the No. 3 slide groove (25) is provided on the No. 2 connecting shaft (24); a second connecting block (26) is slidably connected in the No. 3 slide groove (25); the second connecting block (26) is fixedly connected to the roller (18).
3. The thermal insulation aluminum profile rolling and compounding machine according to claim 2 is characterized in that: The first support plate (1) is fixedly connected to a support rod (27), the support rod (27) is fixedly connected to a third servo motor (28), the output end of the third servo motor (28) is fixedly connected to a third pulley (29), a second belt (30) is provided on the third pulley (29), one end of the second belt (30) is provided with a fourth pulley (31), and the output end of the third servo motor (28) is fixedly connected to a friction cylinder (32).
4. The thermal insulation aluminum profile rolling and compounding machine according to claim 3 is characterized by: The first support plate (1) is fixedly connected to a support column (2), and the first support plate (1) is fixedly connected to a second fixing plate (33).
5. The thermal insulation aluminum profile rolling and compounding machine according to claim 4 is characterized in that: The threaded rod (6) is symmetrically provided with two groups of threads, and the threaded rod (6) is rotatably connected to the first support plate (1). The slide plate (7) is symmetrically provided with two groups, and the worm (4) is rotatably connected to the first support plate (1).
6. The thermal insulation aluminum profile rolling and compounding machine according to claim 5, characterized in that: The first pulley (15) is symmetrically provided with two groups, and the first belt (16) is symmetrically provided with two groups.
7. The thermal insulation aluminum profile rolling and compounding machine according to claim 6, characterized in that: The friction cylinders (32) are symmetrically provided in two groups, and the support rods (27) are symmetrically provided in two groups.