Automatic welding rail clamping device

By designing an independent automatic welding rail clamping device, using the adjustment of the controllers to control the tight wheel and the fixed wheel, solve the problem of complex and difficult maintenance of the existing technology clamping device, and achieve a more stable and convenient track clip. Tight effect.

CN222386214UActive Publication Date: 2025-01-24JINAN HEATING POWER ENG CO
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Patent Information

Application Number
CN202420794067.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-24
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing automatic welding trolley track clamping device is generally complex and difficult to repair and replace on-site. The clamping device is integrated with the trolley, making it inconvenient to use.

Method used

Design an independent automatic welding rail clamping device, including clamping device, holding tight wheels, holding a tight wheel fixing rack, connecting ring, adjusting the handle and fixing wheel. Realize the fast -loading and locking of the track.

Benefits of technology

The modular design of the clamping device is realized, which is convenient for on-site disassembly and replacement, is simple to operate, and the clamping device locks the track more stably and firmly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic welding track clamping device, which belongs to the technical field of pipeline welding and structurally comprises a clamping device body, a holding wheel, a holding wheel fixing frame, a connecting ring, an adjusting handle and a fixing wheel. The adjusting handle is connected with the clasping wheel through the connecting ring and the clasping wheel fixing frame, and the clasping wheel fixing frame is arranged on the clamping device body. The automatic welding track clamping device is separated from an automatic welding trolley to form an independent clamping module, field disassembly and replacement are facilitated, and meanwhile the clamping device can rapidly clamp and lock a track.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline welding, in particular to an automatic welding track clamping device. Background Art

[0002] In the welding and manufacturing of oil pipelines, chemical pipelines, thermal pipelines and storage and transportation tanks, automatic welding can improve welding efficiency and welding quality as compared to manual arc welding and semi-automatic welding, while also reducing welder labor intensity and production costs.

[0003] At present, the automatic welding trolley track clamping device on the market is generally integrated with the automatic welding trolley, including adding a rotating handle to the trolley chassis, using the compression spring rebound principle and the spring force to adjust the position of the guide wheel to lock the trolley chassis and the trolley track. The clamping device is integrated with the trolley chassis. The overall device is relatively cumbersome, and the overall assembly of the automatic welding trolley is complicated, which is inconvenient for on-site maintenance and replacement. Utility Model Content

[0004] The technical task of the utility model is to provide an automatic welding track clamping device in view of the deficiencies in the above-mentioned prior art. The automatic welding track clamping device is separated from the automatic welding trolley to form an independent clamping module, so that the automatic welding trolley is changed from the original integrated type to a modular design. The clamping device can be connected to the trolley using a pin shaft, which is convenient for on-site disassembly and replacement. At the same time, the clamping device can quickly clamp and lock the track.

[0005] The technical solution adopted by the utility model to solve its technical problems is: it includes a clamping device body, a clamping wheel, a clamping wheel fixing frame, a connecting ring, an adjusting handle and a fixing wheel, the clamping wheel and the fixing wheel are respectively arranged at the two ends of the clamping device body, the adjusting handle is connected to the clamping wheel through the connecting ring and the clamping wheel fixing frame, and the clamping wheel fixing frame is arranged on the clamping device body.

[0006] The adjusting handle is connected to the clamping wheel through a connecting ring, one side of the clamping wheel is connected to the connecting ring, and the other side is connected to the clamping wheel fixing frame, and the top end of the adjusting handle is connected to the clamping wheel fixing frame.

[0007] The clamping wheel includes a clamping wheel housing, a first bearing, a first rotating shaft, a first large wheel and a first small wheel. The first rotating shaft is arranged in the clamping wheel housing, and a first bearing is arranged between the first rotating shaft and the clamping wheel housing. The end of the first rotating shaft extends out of the clamping wheel housing, and a first large wheel and a first small wheel are arranged from top to bottom. A clamping wheel walking groove is formed between the first large wheel, the first small wheel and the first rotating shaft. The first large wheel is a V-shaped wheel with a bottom surface gradually tilted upward from the inside to the outside.

[0008] The fixed wheel includes a fixed wheel housing, a second bearing, a second rotating shaft, a second large wheel, a second small wheel and a gear. The second rotating shaft is arranged in the fixed wheel housing, and a second bearing is arranged between the second rotating shaft and the fixed wheel housing. The end of the second rotating shaft extends out of the fixed wheel housing, and a second large wheel, a gear and a second small wheel are arranged from top to bottom. A fixed wheel walking groove is formed between the second large wheel, the second small wheel and the gear. The second large wheel is a V-shaped wheel with a bottom surface gradually tilted upward from the inside to the outside.

[0009] The clamping wheel fixing frame is connected to the clamping device body through a guide shaft and a reset spring. The guide shaft and the reset spring are arranged in the middle cavity of the clamping device body, and the reset spring is sleeved on the guide shaft.

[0010] The guide shaft includes a guide shaft body, a first screw and a second screw. The first screw and the second screw are respectively arranged at both ends of the guide shaft body. The end of the first screw passes through the clamping wheel fixing frame and is connected to the guide shaft body. One end of the reset spring is against the end of the second screw.

[0011] Compared with the prior art, the automatic welding track clamping device of the utility model has the following outstanding beneficial effects:

[0012] The utility model controls the distance between the clamping wheel and the fixed wheel by locking and adjusting the handle, thereby realizing the locking of the track by the clamping device, and the operation is convenient.

[0013] The clamping of the utility model is locked by a clamping wheel and a fixed wheel. The clamping wheel uses a V-shaped wheel, so that the track enters the center of the wheel to prevent the track from shaking up and down, thereby ensuring the stability of the clamping device clamping the track and making the clamping more secure.

[0014] The clamping device body of the utility model is connected to the clamping wheel fixing frame by using a guide shaft and a reset spring. The clamping wheel fixing frame adjusts the position of the clamping wheel fixing frame by the elastic force of the reset spring, thereby ensuring that the clamping wheel is not damaged during the locking process of the clamping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Attached Figure 1 It is a three-dimensional automatic welding track clamping device. Figure 1 ;

[0016] Attached Figure 2 It is a three-dimensional automatic welding track clamping device. Figure 2 ;

[0017] Attached Figure 3 It is a three-dimensional automatic welding track clamping device. Figure 3 ;

[0018] Attached Figure 4 It is a cross-sectional view of the automatic welding track clamping device;

[0019] Attached Figure 5 It is a three-dimensional picture of the clamping wheel;

[0020] Attached Figure 6 It is a cross-sectional view of the clamping wheel;

[0021] Attached Figure 7 It is the front view of the fixed wheel;

[0022] Attached Figure 8 It is the AA section view of the fixed wheel;

[0023] Attached Fig. 9 This is a three-dimensional picture of the automatic welding track clamping device after it is turned on;

[0024] Attached Fig.10 This is the main view after the automatic welding track clamping device is opened;

[0025] Attached Fig.11 It is a schematic diagram of the connection between the automatic welding track clamping device and the track;

[0026] Explanation of the reference numerals: 1. clamping wheel, 11. clamping wheel housing, 12. first bearing, 13. first rotating shaft, 14. first large wheel, 15. first small wheel, 16. clamping wheel walking groove, 2. connecting ring, 3. clamping wheel fixing frame, 4. adjusting handle, 5. clamping device body, 6. fixed wheel, 61. fixed wheel housing, 62. second bearing, 63. second rotating shaft, 64. second large wheel, 65. second small wheel, 66. gear, 67. fixed wheel walking groove, 7. guide shaft, 71. guide shaft body, 72. first screw, 73. second screw, 8. reset spring, 9. track. DETAILED DESCRIPTION

[0027] Refer to the instruction manual Figure 1 To Attachment Fig.11 An automatic welding track clamping device of the utility model is described in detail below.

[0028] The utility model is an automatic welding track clamping device, which structure includes a clamping device body 5, a clamping wheel 1, a clamping wheel fixing frame 3, a connecting ring 2, an adjusting handle 4 and a fixing wheel 6, wherein the clamping wheel 1 and the fixing wheel 6 are respectively arranged at both ends of the clamping device body 5, the adjusting handle 4 is connected to the clamping wheel 1 through the connecting ring 2 and the clamping wheel fixing frame 3, and the clamping wheel fixing frame 3 is arranged on the clamping device body 5. The clamping device is tightly connected to the track 9 through the fixing wheel 6 and the clamping wheel 1.

[0029] The clamping device body 5 is the support of this clamping device, and other components are installed on the clamping device body 5 to realize the opening and closing of the clamping wheel 1. One side of the clamping wheel 1 is hinged to the clamping wheel fixing frame 3, and the other side is hinged to the connecting ring 2. The other end of the connecting ring 2 is hinged to the adjusting handle 4, and the top of the adjusting handle 4 is hinged to the clamping wheel fixing frame 3. In this way, the clamping wheel 1, the clamping wheel fixing frame 3, the connecting ring 2 and the adjusting handle 4 form a four-bar linkage. The connecting ring 2 is pushed forward or backward by the adjusting handle 4, and the other side of the connecting ring 2 drives the clamping wheel 1, and the clamping wheel 1 can move forward and backward according to the running direction of the adjusting handle 4. The other side of the clamping wheel 1 is connected to the clamping wheel fixing frame 3, so the clamping wheel 1 performs a fan-shaped movement with the connection point between the clamping wheel 1 and the clamping wheel fixing frame 3 as the center according to the running direction of the adjusting handle 4.

[0030] When the adjustment handle 4 is away from the clamping device body 5, the distance between the clamping wheel 1 and the fixed wheel 6 increases, and the clamping device is opened from the track 9. When the adjustment handle 4 is close to the clamping device body 5, the distance between the clamping wheel 1 and the fixed wheel 6 decreases.

[0031] like Figure 5 , Figure 6 As shown: the clamping wheel 1 includes a clamping wheel housing 11, a first bearing 12, a first rotating shaft 13, a first large wheel 14 and a first small wheel 15. The first rotating shaft 13 is arranged in the clamping wheel housing 11, and a first bearing 12 is arranged between the first rotating shaft 13 and the clamping wheel housing 11. The end of the first rotating shaft 13 extends out of the clamping wheel housing 11, and a first large wheel 14 and a first small wheel 15 are arranged from top to bottom. A clamping wheel walking groove 16 is formed between the first large wheel 14, the first small wheel 15 and the first rotating shaft 13. The first large wheel 14 is a V-shaped wheel with a bottom surface gradually tilted upward from the inside to the outside, so as to facilitate the track to slide in.

[0032] like Figure 7 , Figure 8 As shown: the fixed wheel 6 includes a fixed wheel housing 61, a second bearing 62, a second rotating shaft 63, a second large wheel 64, a second small wheel 65 and a gear 66. The second rotating shaft 63 is arranged in the fixed wheel housing 61. A second bearing 62 is arranged between the second rotating shaft 63 and the fixed wheel housing 61. The end of the second rotating shaft 63 extends out of the fixed wheel housing 61, and a second large wheel 64, a gear 66 and a second small wheel 65 are arranged from top to bottom. A fixed wheel walking groove 67 is formed between the second large wheel 64, the second small wheel 65 and the gear 66. The gear 66 cooperates with the teeth on the side of the track 9. The second large wheel 64 is a V-shaped wheel with a bottom surface gradually tilted upward from the inside to the outside.

[0033] like Figure 4As shown: the clamping wheel fixing frame 3 is connected to the clamping device body 5 through the guide shaft 7 and the reset spring 8. The guide shaft 7 and the reset spring 8 are arranged in the middle cavity of the clamping device body 5. The reset spring 8 is sleeved on the guide shaft 7. The clamping wheel fixing frame 3 and the clamping device body 5 are connected and fastened by the elastic force of the reset spring 8. The clamping wheel fixing frame and the clamping device body have a certain elastic force to protect the clamping wheel and the fixed wheel. After the force between the clamping wheel 1 and the fixed wheel 6 exceeds the elastic force of the reset spring 8, the clamping wheel fixing frame 3 starts to move away from the clamping device body 5 to protect the clamping wheel 1 and the fixed wheel 6 from damage.

[0034] The fixed wheel 6 is connected to the other side of the clamping device body 5. The fixed wheel 6 and the clamping wheel 1 form a clamping device. The relative position of the clamping wheel and the fixed wheel can be adjusted by adjusting the handle to clamp and open the track. The clamping device is opened by adjusting the handle 4 away from the clamping device body 5, and the clamping device and the automatic welding trolley are taken out from the track 9. At the same time, the clamping wheel 1 and the fixed wheel 6 are placed above the track 9. The clamping device and the automatic welding trolley can be fastened to the track 9 by adjusting the handle 4 close to the clamping device body 5, thereby realizing the installation of the clamping device and the automatic welding trolley.

[0035] The guide shaft 7 includes a guide shaft body 71, a first screw 72 and a second screw 73. The first screw 72 and the second screw 73 are respectively arranged at both ends of the guide shaft body 71. The end of the first screw 72 passes through the clamping wheel fixing frame 3 and is connected to the guide shaft body 71. One end of the reset spring 8 is against the end of the second screw 72.

[0036] The clamping device is placed above the track 9, and the track 9 is placed in the running groove of the clamping wheel 1 and the fixed wheel 6. The first large wheel at the bottom of the clamping wheel 1 uses a V-shaped wheel to ensure that the track falls completely into the clamping wheel, ensuring the smooth operation of the clamping device and the automatic welding trolley.

[0037] The above-mentioned embodiments are only for understanding the present invention, and are not intended to limit the technical solutions described in the present invention. A person skilled in the relevant field can make various changes or modifications based on the technical solutions described in the claims, and all equivalent changes or modifications should be included in the protection scope of the claims of the present invention. Anything not described in detail in the present invention is a known technology to those skilled in the art.

Claims

1. An automatic welding track clamping device, characterized in that: It includes a clamping device body, a clamping wheel, a clamping wheel fixing frame, a connecting ring, an adjusting handle and a fixing wheel. The clamping wheel and the fixing wheel are respectively arranged at the two ends of the clamping device body. The adjusting handle is connected to the clamping wheel through the connecting ring and the clamping wheel fixing frame. The clamping wheel fixing frame is arranged on the clamping device body.

2. The automatic welding track clamping device according to claim 1 is characterized in that: The adjusting handle is connected to the clamping wheel through a connecting ring, one side of the clamping wheel is connected to the connecting ring, and the other side is connected to the clamping wheel fixing frame, and the top end of the adjusting handle is connected to the clamping wheel fixing frame.

3. The automatic welding track clamping device according to claim 1 is characterized in that: The clamping wheel includes a clamping wheel housing, a first bearing, a first rotating shaft, a first large wheel and a first small wheel. The first rotating shaft is arranged in the clamping wheel housing, and a first bearing is arranged between the first rotating shaft and the clamping wheel housing. The end of the first rotating shaft extends out of the clamping wheel housing, and a first large wheel and a first small wheel are arranged from top to bottom. A clamping wheel walking groove is formed between the first large wheel, the first small wheel and the first rotating shaft.

4. The automatic welding track clamping device according to claim 3 is characterized in that: The first large wheel is a V-shaped wheel with a bottom surface gradually tilted upward from the inside to the outside.

5. The automatic welding track clamping device according to claim 3 is characterized in that: The fixed wheel includes a fixed wheel housing, a second bearing, a second rotating shaft, a second large wheel, a second small wheel and a gear. The second rotating shaft is arranged in the fixed wheel housing, a second bearing is arranged between the second rotating shaft and the fixed wheel housing, the end of the second rotating shaft extends out of the fixed wheel housing, and a second large wheel, a gear and a second small wheel are arranged from top to bottom, and a fixed wheel walking groove is formed between the second large wheel, the second small wheel and the gear.

6. The automatic welding track clamping device according to claim 5 is characterized in that: The second large wheel is a V-shaped wheel with a bottom surface that gradually tilts upward from the inside to the outside.

7. The automatic welding track clamping device according to claim 1 is characterized in that: The clamping wheel fixing frame is connected to the clamping device body through a guide shaft and a reset spring. The guide shaft and the reset spring are arranged in the middle cavity of the clamping device body, and the reset spring is sleeved on the guide shaft.

8. The automatic welding track clamping device according to claim 7 is characterized in that: The guide shaft includes a guide shaft body, a first screw and a second screw. The first screw and the second screw are respectively arranged at both ends of the guide shaft body. The end of the first screw passes through the clamping wheel fixing frame and is connected to the guide shaft body. One end of the reset spring is against the end of the second screw.