PCB welding tool

By designing a PCB board welding worker containing a variety of components, the problem of low welding efficiency caused by the frequent flip -welding efficiency in the traditional welded worker's clothing is solved, and more efficient welding operations and flexible component installation are achieved.

CN222386233UActive Publication Date: 2025-01-24XIKO INTELLIGENT TECH (JISHUI) CO LTD
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Patent Information

Application Number
CN202421104618.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-24
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Traditional PCB board welding tools require frequent flip of the PCB board during the welding process of components, resulting in low welding efficiency.

Method used

A PCB plate welding worker is designed, including operating boxes, installation racks, positive and anti -motors, transmission wheels, belts, hand wheels, L -shaped frames, screws, blocks, grooves, screws, clamps, rotations, turning shafts, turning shafts , The first cone gear, support plate, feeding frame, card slot, manual bolt, and rod and other components, through the collaborative work of these components, the flexible installation and welding operation of the PCB board is realized.

Benefits of technology

The installation allows the PCB board to perform welding operations in a flat or vertical state, reducing the number of flipping times, improving the welding efficiency, and using clamping and rotating adjustment functions to meet the welding requirements of different device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PCB welding processing, in particular to a PCB welding tool which comprises an operation box, an installation frame is installed on the short side face of the outer portion of the operation box, a forward and reverse motor is installed on the inner side face of the installation frame, and transmission wheels are symmetrically installed at the two ends of the side face, provided with the installation frame, of the outer portion of the operation box. According to the PCB welding tool, when the installation positions and the welding points of the components are located on the same face of the PCB, the PCB can be flatly placed on the baffle to be welded, and when the installation positions and the welding points of the components are not located on the same face, the PCB can be vertically installed in the feeding frame, so that the PCB welding tool is convenient to use. The two faces of the PCB are exposed outside at the same time for welding operation, rotation adjustment and clamping operation can be conducted on the direction of the feeding frame, the feeding frame can be conveniently used for welding machining of different PCB components, and the welding efficiency of the PCB can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PCB board welding processing, in particular to a PCB board welding tool. Background Art

[0002] PCB board welding refers to the process of welding components to a printed circuit board (PCB) to achieve electrical connection and mechanical fixation. This process requires heating the welding point to combine it with the copper foil on the circuit board. PCB welding is one of the indispensable processes in manufacturing electronic equipment and electronic products. The welding process of PCB boards needs to be performed on a special welding tool. However, traditional welding tools generally place the PCB board flat on it and then clamp it, and then perform welding. However, to weld components on a PCB board, it is often necessary to insert the solder feet of the components into the solder holes of the PCB board, and then perform welding operations on the other side. This requires the PCB board to be repeatedly turned over on the tooling, affecting the welding efficiency of the components.

[0003] In summary, the utility model solves the existing problems by designing a PCB board welding tool. Utility Model Content

[0004] The purpose of the utility model is to provide a PCB board welding tool to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A PCB board welding tool, comprising an operation box, a mounting frame is installed on the shorter side surface of the operation box, a forward and reverse motor is installed on the inner side surface of the mounting frame, a side surface of the operation box on which the mounting frame is installed is symmetrically installed with transmission wheels at both ends, a belt is installed on the transmission wheel, a hand wheel is installed at the center of a longer side surface of the operation box, an L-shaped frame is symmetrically installed at one end of the two longer side surfaces of the operation box, a screw is installed at one end of each of the L-shaped frames, and a pressure block is installed at one end of each of the screws;

[0007] A groove is provided on the top of the operating box, a baffle is installed at the top position of the inner side surface of the groove, a screw is connected between the two ends of the two shorter inner sides of the groove, two clamping rings are symmetrically installed on the screw, a rotating shaft is installed at the bottom center of the inner side surface of the groove, a first bevel gear is sleeved on the bottom of the outer ring surface of the rotating shaft, a support plate is sleeved on the top position of the outer ring surface of the rotating shaft, a loading frame is installed on the top of the rotating shaft, a slot is provided on the top of the loading frame, manual bolts are symmetrically installed on the two ends of the outer side surface of the loading frame, a rotating rod is installed at the center of the longer inner side surface of the groove, and a second bevel gear is fixedly installed on one end of the rotating rod.

[0008] As a preferred solution of the utility model, the output shaft of the forward and reverse motor is fixedly connected to the center of the outer side surface of a transmission wheel, and power transmission is achieved between the two transmission wheels through a belt. The center of a side surface of the two transmission wheels that fits the operating box is fixedly connected to one end of the two screw rods respectively.

[0009] As a preferred solution of the utility model, the screw rod is rotatably connected between the inner side surfaces of the groove, and threaded holes are provided at both ends of the two clamping rings. The two threaded holes on the two clamping rings are respectively threadedly connected to the two screw rods, the top of the clamping ring and the top of the support plate are located on the same plane, and the thickness of the clamping ring is the same as the thickness of the support plate.

[0010] As a preferred solution of the utility model, both ends of the screw rod are designed with screw thread structures with opposite threads, and when the two clamping rings move relatively and splice with each other, the inner side surface size is smaller than the outer ring surface size of the support plate.

[0011] As a preferred solution of the utility model, the L-shaped frame is rotatably connected on the outer side of the operating box, and when the L-shaped frame is rotated upward to a vertical state, rotating the screw clockwise can move the pressure block vertically downward and extend into the inner side of the groove, and the pressure block is made of rubber material.

[0012] As a preferred solution of the utility model, the rotating shaft is rotatably connected at the inner bottom of the groove, and the first bevel gear and the support plate are fixedly connected to the rotating shaft. The size of the slot at the top of the loading frame matches the width of the PCB board, and one end of the manual bolt can be extended inside the slot after being tightened clockwise.

[0013] As a preferred solution of the utility model, one end of the rotating rod passes through the outer side of the operating box and is connected to the hand wheel, and the rotating rod can rotate freely in the operating box, and the second bevel gear at one end of the rotating rod is meshed with the first bevel gear.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, a PCB board welding tool is designed. When the installation position and welding point of the components are on the same side of the PCB board, the PCB board can be placed flat on the baffle for welding. When the installation position and welding point of the components are not on the same side, the PCB board can be vertically installed in the loading frame, so that both sides of the PCB board are exposed to the outside at the same time for welding operation, and the orientation of the loading frame can be rotated and adjusted and clamped, which is convenient for welding processing of different PCB board components and can effectively improve the welding efficiency of the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 Schematic diagram of some structures;

[0018] Figure 3 This is a schematic diagram of the connection structure between the rotating shaft and the first bevel gear, the support plate and the loading frame of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the operating box of the utility model;

[0020] In the figure: 1, operation box; 101, groove; 2, mounting frame; 3, forward and reverse motor; 4, transmission wheel; 5, belt; 6, hand wheel; 7, L-shaped frame; 8, screw; 9, pressure block; 10, baffle; 11, screw; 12, clamping ring; 13, rotating shaft; 14, first bevel gear; 15, support plate; 16, feeding frame; 161, slot; 17, manual bolt; 18, rotating rod; 19, second bevel gear. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0025] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0026] A PCB board welding tool, comprising an operation box 1, a mounting frame 2 is installed on the shorter side surface of the operation box 1, a forward and reverse motor 3 is installed on the inner side surface of the mounting frame 2, a transmission wheel 4 is symmetrically installed at both ends of a side surface of the operation box 1 on which the mounting frame 2 is installed, a belt 5 is installed on the transmission wheel 4, a hand wheel 6 is installed at the center of a longer side surface of the operation box 1, an L-shaped frame 7 is symmetrically installed at one end of the two longer side surfaces of the operation box 1, a screw rod 8 is installed at one end of the L-shaped frame 7, and a pressure block 9 is installed at one end of the screw rod 8;

[0027] A groove 101 is provided on the top of the operating box 1, and a baffle 10 is installed at the top position of the inner side surface of the groove 101. A screw 11 is connected between the two ends of the two shorter inner sides of the groove 101, and two clamping rings 12 are symmetrically installed on the screw 11. A rotating shaft 13 is installed at the center of the bottom of the inner side surface of the groove 101, and a first bevel gear 14 is sleeved on the bottom of the outer ring surface of the rotating shaft 13. A support plate 15 is sleeved on the top position of the outer ring surface of the rotating shaft 13, and a loading frame 16 is installed on the top of the rotating shaft 13. A card slot 161 is provided on the top of the loading frame 16, and manual bolts 17 are symmetrically installed on both ends of the outer side surface of the loading frame 16. A rotating rod 18 is installed at the center of the longer inner side surface of the groove 101, and a second bevel gear 19 is fixedly installed on one end of the rotating rod 18.

[0028] For example, please refer to Figure 1 , Figure 2 and Figure 3The output shaft of the forward and reverse motor 3 is fixedly connected to the center of the outer side surface of a transmission wheel 4, and the power transmission is realized between the two transmission wheels 4 through a belt. The center of the side surface of the two transmission wheels 4 that are in contact with the operation box 1 is respectively fixedly connected to one end of the two screw rods 11. The forward and reverse motor 3 is installed on the mounting frame 2 by bolts. After the forward and reverse motor 3 is started, it drives one transmission wheel 4 to rotate, and at the same time, the transmission wheel 4 drives the other transmission to rotate through the belt 5. The screw rod 11 is rotatably connected between the inner side surfaces of the groove 101, and threaded holes are opened at both ends of the two clamping rings 12. The two threaded holes on the two clamping rings 12 are respectively connected to the space between the two screw rods 11. It is a threaded connection, the top of the clamping ring 12 and the top of the support plate 15 are located on the same plane, and the thickness of the clamping ring 12 is the same as the thickness of the support plate 15. The support plate 15 is located on the inner side of the two clamping rings 12, and under normal conditions, the inner side surfaces of the two clamping rings 12 do not fit the outer ring surface of the support plate 15. Both ends of the screw rod 11 are designed with opposite thread teeth, and when the two clamping rings 12 move relative to each other and are spliced ​​together, the size of the inner side surface is smaller than the outer ring surface size of the support plate 15. The simultaneous rotation of the two transmission wheels 4 will drive the two screw rods 11 to rotate synchronously, and the two clamping rings 12 on the screw rod 11 will move close to each other to clamp the support plate 15.

[0029] For example, please refer to Figure 1 , Figure 2 and Figure 4 The L-shaped frame 7 is rotatably connected on the outer side of the operating box 1, and when the L-shaped frame 7 is rotated upward to a vertical state, the screw rod 8 is rotated clockwise to make the pressure block 9 move vertically downward and extend into the inner side of the groove 101. The pressure block 9 is made of rubber material. When the L-shaped frame 7 is not in use, it can be rotated to a parallel state, and the screw rod 8 is tightened to press the pressure block 9 against the outer side of the operating box 1. At this time, the L-shaped frame 7 does not hinder other operations of the device.

[0030] For example, please refer to Figure 1 , Figure 2 and Figure 3The rotating shaft 13 is rotatably connected at the bottom of the inner side of the groove 101, and the first bevel gear 14 and the support plate 15 are fixedly connected to the rotating shaft 13. The size of the slot 161 at the top of the loading frame 16 matches the width of the PCB board, and one end of the manual bolt 17 can be extended inside the slot 161 after being tightened clockwise, and the PCB board can be vertically inserted into the slot 161 and fixed by the manual bolt 17. At this time, the two welding surfaces of the PCB board are exposed to the outside at the same time, which is convenient for welding processing. One end of the rotating rod 18 passes through the outer side of the operation box 1 and is connected to the hand wheel 6, and the rotating rod 18 can rotate freely in the operation box 1, and the second bevel gear 19 at one end of the rotating rod 18 is meshed with the first bevel gear 14. By rotating the rotating rod 18 by the hand wheel, the second bevel gear 19 can drive the first bevel gear 14 to rotate, and drive the rotating shaft 13 to rotate, so as to realize the rotation adjustment of the orientation of the loading frame 16.

[0031] The working process of the utility model: using a PCB board welding tool designed by the scheme, when welding the PCB board, when welding the components whose welding points and components are on the same surface, the PCB board is placed flat on the top of the baffle 10 inside the groove 101, and then the two L-shaped frames 7 are rotated upward, and the screw rod 8 is rotated clockwise to make the pressing block 9 move vertically downward to squeeze and fix the top of the PCB board, and then the components can be welded;

[0032] When the welding point and the components are not on the same surface of the PCB board, the PCB board is vertically inserted into the slot 161 at the top of the loading frame 16, and then the manual bolt 17 is turned clockwise to fix the PCB board. At this time, both sides of the PCB board are exposed at the same time, and the welding pins can be inserted from one side to the other side, and then welding can be performed on the other side. It is very convenient and there is no need to flip the PCB board back and forth for operation. At the same time, the hand wheel 6 is turned to drive the first bevel gear 14 to rotate through the second bevel gear 19, and the rotating shaft is rotated at the same time. This is because the loading frame 16 will also rotate to adjust the orientation of the PCB board. After the position is adjusted, the forward and reverse motors 3 are started to drive the two screws 11 to rotate through the transmission wheel 4, so that the two clamping rings 12 move relative to each other to clamp the support plate 15 to prevent the loading frame 16 from rotating due to the inertia of the rotating shaft 13 during the welding process.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PCB welding tool, comprising an operating box (1), characterized in that: A mounting frame (2) is mounted on a shorter side surface of the outside of the operation box (1), a forward and reverse motor (3) is mounted on an inner side surface of the mounting frame (2), transmission wheels (4) are symmetrically mounted at both ends of a side surface of the operation box (1) on which the mounting frame (2) is mounted, a belt (5) is mounted on the transmission wheel (4), a hand wheel (6) is mounted at the center of a longer side surface of the outside of the operation box (1), L-shaped frames (7) are symmetrically mounted at one end of the two longer side surfaces of the outside of the operation box (1), a screw rod (8) is mounted at one end of each of the L-shaped frames (7), and a pressure block (9) is mounted at one end of each of the screw rods (8); The top of the operation box (1) is provided with a groove (101), a baffle (10) is installed at the top position of the inner side surface of the groove (101), a screw rod (11) is connected between the two ends of the two shorter inner sides of the groove (101), two clamping rings (12) are symmetrically installed on the screw rod (11), a rotating shaft (13) is installed at the center of the bottom of the inner side surface of the groove (101), and a first bevel gear (14) is sleeved and installed at the bottom of the outer ring surface of the rotating shaft (13) A support plate (15) is sleeved and installed at the top position of the outer ring surface of the rotating shaft (13), a loading frame (16) is installed on the top of the rotating shaft (13), a slot (161) is opened on the top of the loading frame (16), manual bolts (17) are symmetrically installed at both ends of the outer side surface of the loading frame (16), a rotating rod (18) is installed at the center of the longer side surface inside the groove (101), and a second bevel gear (19) is fixedly installed on one end of the rotating rod (18).

2. A PCB welding tool according to claim 1, characterized in that: The output shaft of the forward and reverse motor (3) is fixedly connected to the center of the outer side surface of a transmission wheel (4), and power transmission is achieved between the two transmission wheels (4) through a belt. The center of a side surface of the two transmission wheels (4) that is in contact with the operating box (1) is fixedly connected to one end of two screw rods (11) respectively.

3. The PCB welding tool according to claim 1, characterized in that: The screw rod (11) is rotatably connected between the inner side surfaces of the groove (101), and threaded holes are provided at both ends of the two clamping rings (12). The two threaded holes on the two clamping rings (12) are respectively threadedly connected to the two screw rods (11). The top of the clamping ring (12) and the top of the support plate (15) are located on the same plane, and the thickness of the clamping ring (12) is the same as the thickness of the support plate (15).

4. The PCB welding tool according to claim 1, characterized in that: Both ends of the screw rod (11) are designed with screw thread structures with opposite threads, and when the two clamping rings (12) move relative to each other and are spliced ​​together, the inner side dimensions are smaller than the outer ring dimensions of the support plate (15).

5. The PCB welding tool according to claim 1, characterized in that: The L-shaped frame (7) is rotatably connected to the outer surface of the operating box (1), and when the L-shaped frame (7) is rotated upward to a vertical state, the screw rod (8) is rotated clockwise to enable the pressing block (9) to move vertically downward and extend into the inner side of the groove (101), and the pressing block (9) is made of rubber material.

6. The PCB welding tool according to claim 1, characterized in that: The rotating shaft (13) is rotatably connected at the inner bottom of the groove (101), and the first bevel gear (14) and the support plate (15) are fixedly connected to the rotating shaft (13). The size of the slot (161) at the top of the loading frame (16) matches the width of the PCB board, and one end of the manual bolt (17) can be extended inside the slot (161) after being tightened clockwise.

7. The PCB welding tool according to claim 1, characterized in that: One end of the rotating rod (18) passes through the outer side surface of the operating box (1) and is connected to the hand wheel (6), and the rotating rod (18) can rotate freely in the operating box (1), and the second bevel gear (19) at one end of the rotating rod (18) is meshed with the first bevel gear (14).