Quick-release mold for producing fabricated building wall
通过设计装配式建筑墙体生产用快拆模具,利用电动推杆、丝杆、带轮和自动涂抹部件,解决了特殊形状构件脱模过程中损坏和人工涂抹耗时的问题,实现了快速、 Automated demolition and efficient production.
Patent Information
- Application Number
- CN202420990517.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the production of prefabricated building walls, special-shaped components are easily damaged during the release process, and the prior art requires manual application of mold release agent, which takes a long time and is uneven, resulting in low production efficiency.
Design a prefabricated building wall to produce fast -disassembly molds, including electric push rods, screws, strap wheels, belt transmission systems, and automatic application components. And evenly apply the molding agent.
It achieves rapid and automatic demoulding of irregularly assembled building walls, reduces manual operation time, ensures the integrity of components, and improves production efficiency and product quality.
Smart Images

Figure CN222387225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction engineering, in particular to a quick-disassembly mold for producing assembled building walls. Background Art
[0002] Prefabricated building walls refer to a building wall system that designs the size, material, and connection method of prefabricated wall components according to the building design requirements, then prefabricates the wall components in the factory and then assembles and installs them on site. This construction method has many advantages over traditional on-site masonry walls, including fast construction speed, controllable quality, and reduced on-site construction noise and dust.
[0003] At present, in the process of producing prefabricated building walls, it is not necessary to use a release agent for demoulding. However, for some components of special shapes, a release agent is needed to be used for demoulding to prevent damage to the components or molds during the demoulding process. In production situations where a release agent is required, the staff generally applies the release agent to the mold, which takes a long time and may also cause uneven application of the release agent, resulting in damage to the components, thereby increasing the time required for demoulding and reducing production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a quick-disassembly mold for producing assembled building walls to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A quick-disassembly mold for producing assembled building walls comprises a bracket, a plurality of support rods are fixedly connected to the top of the bracket, a first motor is fixedly connected to one side of the bracket, a second motor is fixedly connected to an end of the bracket away from the first motor, a rotating pulley is fixedly connected to the output end of the first motor and the output end of the second motor, a first screw rod is rotatably provided on the support rod, an end of the first screw rod close to the first motor is fixedly connected to the first pulley, the first pulley and the rotating pulley are connected through a belt transmission, a plurality of slide grooves are symmetrically provided on the bracket, a support frame is provided on the bracket, the support frame is slidably connected to the slide groove, a groove is symmetrically provided on the bracket, a fixed rack is fixedly connected in the groove, a bottom plate is fixedly connected to the support frame, and a first fixed plate and a second fixed plate are hinged on both sides of the bottom plate, respectively. A side plate is hingedly connected to a side of the first fixed plate away from the first motor, and a side plate is hingedly connected to a side of the second fixed plate away from the second motor. A fixing groove is provided on the side plate, and a protrusion is provided on the first fixed plate. Both the first fixed plate and the second fixed plate are provided with buckles, which are used in conjunction with the fixing grooves. Electric push rods are symmetrically provided on the bracket, and the bottom of the electric push rods is rotatably connected to the bracket. The output ends of the electric push rods are hinged to the first fixed plate and the second fixed plate respectively. A demolding component for facilitating demolding is connected to the first fixed plate, and an auxiliary component for assisting demolding is provided under the first fixed plate. A coating component for coating a demolding agent is connected to the bracket, and a power component for providing power to the coating component is connected to the bracket. A moving component for controlling the movement of the support frame is connected to the support frame.
[0007] When irregular prefabricated building walls are produced, the second motor drives the moving parts and the electric push rod to cooperate, so that the mold is parallel to the support frame, and then the position of the mold is raised, and then the first motor is started. The first motor will drive the first screw to rotate by rotating the pulley and the cooperation of the first pulley and the belt. At this time, the power part starts to work and transmits power to the coating part, so that the coating part first cleans the surface of the mold, and then evenly sprays the release agent on the surfaces of the first fixed plate, the second fixed plate, the bottom plate and the side plate, and then the coating part evenly coats the surface, and then the second motor drives the moving part to move downward. When it moves to the specified position, the electric push rod is started, so that the first fixed plate and the second fixed plate are perpendicular to the bottom plate, and then the side plate is fixed by the buckle and the fixing groove, so as to carry out the step of producing the wall. When the wall production is completed, the wall can be demoulded by the demoulding parts and auxiliary parts, so as to achieve the purpose of easy demoulding and speed up the production efficiency.
[0008] A further improvement of the technical solution of the utility model is that: the coating component includes a box body, the bottom of the box body is rotatably connected to a plurality of nozzles along the length direction, the inside of the box body is rotatably connected to a transmission shaft, a plurality of cams are evenly arranged along the axial direction on the transmission shaft, the cams are fixedly connected to the transmission shaft, the angles of adjacent cams are opposite, a brush is fixedly connected to the outside of the box body, a plurality of blocks are evenly arranged along the length direction of the box body in the box body, the blocks are slidably connected to the box body, a pressure spring is fixedly connected above the blocks, the pressure spring is fixedly connected to the box body, a storage box is fixedly connected above the box body, and a replenishing component for automatically replenishing the coating agent is connected inside the storage box.
[0009] The above-mentioned technical scheme is adopted. In this scheme, when the first motor works, it will drive the first screw rod to rotate. The rotation of the first screw rod will drive the power component to move, so that the power component generates power and transmits the power to the transmission shaft in the coating component. At this time, the rotation of the transmission shaft will drive the cam fixedly connected thereto to rotate. The rotation of the cam will conflict with the block and drive the block to slide in the box body. By setting adjacent cams in reverse, gaps can be generated between adjacent blocks, so that the release agent in the storage box can flow evenly, and the nozzle also starts to spray the release agent. When the release agent in the storage box is reduced, the replenishing component will open and replenish the release agent into the storage box, so as to achieve the purpose of spraying the release agent evenly.
[0010] The further improvement of the technical solution of the utility model is that the power component includes a moving frame, the moving frame is threadedly connected to the first screw rod, the moving frame is slidably connected to the bracket, the moving frame is fixedly connected to the box body, the moving frame is rotatably connected to a rotating shaft, the rotating shaft is symmetrically provided with a rotating gear, the rotating gear is fixedly connected to the rotating shaft, the rotating gear is meshed with a fixed rack, the rotating shaft is symmetrically provided with a second pulley and fixedly connected, the transmission shaft is symmetrically provided with a third pulley, the third pulley is connected to the transmission shaft through a one-way bearing, the second pulley and the third pulley are connected to the transmission shaft through a belt transmission, the transmission shaft is fixedly connected with a bevel tooth, the moving frame is rotatably connected with a shaft body, one end of the shaft body close to the transmission shaft is fixedly connected with bevel teeth, the bevel teeth are meshed with each other, one end of the shaft body away from the transmission shaft is fixedly connected with a transmission gear, the number of teeth of the transmission gear is set to half, the moving frame is fixedly connected with a square bar, the square bar is slidably connected with a reset rack, the end of the reset rack away from the transmission gear is fixedly connected with a reset spring, the other end of the reset spring is fixedly connected to the moving frame, and a reset gear is fixedly connected to the nozzle, and the reset gear is meshed with the reset rack.
[0011] The above-mentioned technical scheme is adopted, in which when the first screw rotates, the movable frame will move along the direction of the axis of the first screw, and the gear and the rack are meshed at this time. The rotation of the gear will drive the rotating shaft to rotate, and the rotation of the rotating shaft will transmit power to the transmission shaft through the second pulley and the third pulley. Because the third pulley is connected to the transmission shaft through a one-way bearing, when the first motor starts to rotate, the transmission shaft does not rotate. At this time, the brush is used to clean the mold. When the motor rotates in the opposite direction, the transmission shaft rotates. The rotation of the transmission shaft will transmit power to the transmission gear through the mutual meshing of the bevel teeth, thereby driving the transmission gear to rotate. The rotation of the transmission gear will drive the reset rack meshed with it to move, and the reset spring is in a compressed state. When the transmission gear and the reset rack are not meshed, the reset spring drives the reset rack to move in the opposite direction, thereby driving the spray head to rotate back and forth, thereby achieving the purpose of spraying the release agent more evenly. At this time, the brush can also have the effect of evenly applying the release agent.
[0012] A further improvement of the technical solution of the utility model is that the supplementary components include a valve body, the valve body is fixedly connected to the storage box, the valve body is symmetrically arranged, a water inlet and a water outlet are respectively opened on both sides of the valve body, the water outlet is located below the water inlet, a blocking plate is slidably connected to the valve body, a support rod is fixedly connected to the blocking plate, a floating plate is fixedly connected to the end of the support rod away from the blocking plate, and a pipe is fixedly connected to the water inlet.
[0013] The above technical solution is adopted. In this solution, when the release agent in the storage box is insufficient, the float plate will be lowered as the liquid level decreases. The lowering of the float plate will drive the blocking plate to drop. At this time, the liquid in the pipeline will pass through the water inlet and the valve body, and then flow out from the water outlet, thereby achieving the purpose of maintaining the release agent liquid height in the storage box unchanged, so that the release agent can be sprayed more evenly.
[0014] A further improvement of the technical solution of the utility model is that the demoulding component includes a demoulding plate, the demoulding plate is symmetrically arranged, the demoulding plate is slidably connected to the first fixed plate, the interior of the demoulding plate is symmetrically arranged with sliders slidably connected, and elastic springs are fixedly connected between the symmetrically arranged sliders.
[0015] The above technical solution is adopted. In this solution, when demolding is required, the electric push rod will drive the first fixed plate to move downward. At this time, the demolding plate will conflict with the auxiliary component, and the auxiliary component will resist the demolding plate so that the slider in the demolding plate is squeezed, and the elastic spring is in a compressed state. At this time, the mold can be separated from the wall. When there is no external force, the elastic spring is in a normal state, and the demolding plate returns to its original position under the force of the slider, thereby not affecting the production efficiency.
[0016] A further improvement of the technical solution of the utility model is that the auxiliary component includes a support plate, the support plate is fixedly connected to the bracket, a cylinder body is fixedly connected to the support plate, the cylinder body is symmetrically arranged, a vent hole is opened on one side of the cylinder body, a piston plate is slidably connected to the cylinder body, a piston rod is fixedly connected to the side of the piston plate away from the vent hole, the piston rod is slidably connected to the cylinder body, an end of the piston rod away from the piston plate is fixedly connected to a top block, a support spring is fixedly connected to the side of the piston plate close to the top block, and the other end of the support spring is fixedly connected to the cylinder body.
[0017] The above technical solution is adopted. In this solution, when the stripping plate collides with the top block, the top block moves downward under the influence of the wall's gravity. At this time, the gas in the cylinder overflows through the vent, and the support spring is in a compressed state. Then, the top block moves slowly downward under pressure. At this time, the stripping plate will also move under the action of force. When there is no external force, the support spring will drive the top block to move upward until it returns to its original state. This can avoid damage to the wall caused by violent demoulding.
[0018] A further improvement of the technical solution of the utility model is that: the moving part includes a second screw rod, one end of the second screw rod is rotatably connected to the bracket, the other end of the second screw rod is rotatably connected to the support rod, the end of the second screw rod away from the support rod is fixedly connected to a transmission pulley, the transmission pulley and the rotating pulley are connected by belt transmission, the support frame is threadedly connected to the second screw rod, the side of the bracket close to the first motor is fixedly connected to a sliding rod, and the support frame is slidably connected to the sliding rod.
[0019] The above technical solution is adopted. When the position of the mold needs to be adjusted, the second motor is started. The second motor drives the second screw to rotate through the rotating pulley and the transmission pulley, and the support frame is slidably connected to the bracket, thereby achieving the purpose of adjusting the mold position.
[0020] A further improvement of the technical solution of the utility model is that the top block is in a hemispherical shape.
[0021] By adopting the above technical solution, the top block is set to be hemispherical in shape, so that the top block can effectively contact the stripping plate, and the pressure can be evenly dispersed to prevent the top block from being damaged due to uneven force.
[0022] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0023] 1. The utility model provides a quick-release mold for the production of assembled building walls. When an irregular assembled building wall is produced, the second motor drives the moving part and the electric push rod to cooperate, so that the mold is parallel to the support frame, and then the position of the mold is raised, and then the first motor is started. The first motor works to drive the first screw to rotate by rotating the pulley, and the cooperation of the first pulley and the belt. At this time, the power part starts to work and transmits power to the coating part, so that the coating part first cleans the surface of the mold, and then evenly sprays the release agent on the surfaces of the first fixed plate, the second fixed plate, the bottom plate and the side plate, and then the coating part evenly coats the surface, and then the second motor drives the moving part to move downward. When it moves to the specified position, the electric push rod is started at this time, so that the first fixed plate and the second fixed plate are perpendicular to the bottom plate, and then the side plate is fixed by the buckle and the fixing groove, so as to carry out the step of producing the wall. When the wall production is completed, the wall can be demoulded by the demoulding part and the auxiliary part, so as to achieve the purpose of easy demoulding and speed up the production efficiency.
[0024] 2. The utility model provides a quick-release mold for the production of assembled building walls. When the first motor works, it will drive the first screw to rotate. The rotation of the first screw will drive the power component to move, so that the power component generates power and transmits the power to the transmission shaft in the coating component. At this time, the rotation of the transmission shaft will drive the cam fixedly connected thereto to rotate. The rotation of the cam will conflict with the block and drive the block to slide in the box body. By setting adjacent cams in reverse, gaps can be generated between adjacent blocks, so that the release agent in the storage box can flow down evenly, and the nozzle also starts to spray the release agent. When the release agent in the storage box is reduced, the replenishing component will open and replenish the release agent into the storage box, so as to achieve the purpose of spraying the release agent evenly.
[0025] 3. The utility model provides a quick-disassembly mold for the production of assembled building walls. When the first screw rotates, the movable frame will move along the direction of the axis of the first screw, and the gear will mesh with the rack. The rotation of the gear will drive the rotating shaft to rotate. The rotation of the rotating shaft will transmit power to the transmission shaft through the second pulley and the third pulley. Because the third pulley is connected to the transmission shaft through a one-way bearing, when the first motor starts to rotate, the transmission shaft does not rotate. At this time, the brush is used to clean the mold. When the motor rotates in the opposite direction, the transmission shaft rotates. The rotation of the transmission shaft will transmit power to the transmission gear through the mutual meshing between the bevel teeth, thereby driving the transmission gear to rotate. The rotation of the transmission gear will drive the reset rack meshed with it to move, and the reset spring is in a compressed state. When the transmission gear is not meshed with the reset rack, the reset spring drives the reset rack to move in the opposite direction, thereby driving the spray head to rotate back and forth, thereby achieving the purpose of spraying the release agent more evenly. At this time, the brush can also have the effect of evenly applying the release agent. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The utility model is further described below in conjunction with the accompanying drawings.
[0027] Figure 1 This is a first structural schematic diagram of the utility model;
[0028] Figure 2 This is a schematic diagram of the mold development structure of the utility model;
[0029] Figure 3 It is a second structural schematic diagram of the utility model;
[0030] Figure 4 It is a schematic diagram of the first cross-sectional structure of the utility model from the left;
[0031] Figure 5 It is a schematic diagram of the second cross-sectional structure of the utility model as viewed from the left;
[0032] Figure 6 It is a cross-sectional structural schematic diagram of the power component and the application component of the utility model;
[0033] Figure 7 It is a schematic diagram of the partial structure of the power component of the utility model;
[0034] Figure 8 This is a schematic diagram of the demoulding component structure of the utility model;
[0035] Fig. 9 It is a schematic diagram of the cross-sectional structure of the auxiliary component of the utility model;
[0036] Fig.10 It is a schematic diagram of the cross-sectional structure of the supplementary component of the utility model;
[0037] Fig.11 It is a partial structural schematic diagram of the utility model;
[0038] Fig.12 This is a schematic diagram of the buckle structure of the utility model;
[0039] In the figure: 1, bracket; 2, support rod; 3, first motor; 4, second motor; 5, rotating pulley; 6, first screw rod; 7, first pulley; 8, slide groove; 9, support frame; 10, groove; 11, fixed rack; 12, bottom plate; 13, first fixed plate; 14, second fixed plate; 15, side plate; 16, fixed groove; 17, electric push rod; 18, box body; 19, nozzle; 20, transmission shaft; 21, cam; 22, brush; 23, stopper; 24, pressure spring; 25, storage box; 26, mobile frame; 27, rotating shaft; 28, rotating gear; 29 , the second pulley; 30, the third pulley; 31, the bevel gear; 32, the shaft; 33, the transmission gear; 34, the square bar; 35, the reset rack; 36, the reset spring; 37, the reset gear; 38, the valve body; 39, the water inlet; 40, the water outlet; 41, the blocking plate; 42, the support rod; 43, the floating plate; 44, the stripping plate; 45, the slider; 46, the elastic spring; 47, the support plate; 48, the cylinder body; 49, the vent; 50, the piston plate; 51, the piston rod; 52, the top block; 53, the support spring; 54, the second screw rod; 55, the transmission pulley; 56, the slide rod. DETAILED DESCRIPTION
[0040] The present invention is further described in detail below in conjunction with the embodiments:
[0041] Example 1
[0042] like Figure 1 , Figure 2 and Figure 3As shown, the utility model provides a quick-disassembly mold for producing assembled building walls, including a bracket 1, a plurality of support rods 2 are fixedly connected to the top of the bracket 1, a first motor 3 is fixedly connected to one side of the bracket 1, a second motor 4 is fixedly connected to the end of the bracket 1 away from the first motor 3, a rotating pulley 5 is fixedly connected to the output end of the first motor 3 and the output end of the second motor 4, a first screw rod 6 is rotatably connected to the support rod 2, a first pulley 7 is fixedly connected to the end of the first screw rod 6 close to the first motor 3, the first pulley 7 is connected to the rotating pulley 5 through a belt transmission, a plurality of slide grooves 8 are symmetrically provided on the bracket 1, a support frame 9 is provided on the bracket 1, the support frame 9 is slidably connected to the slide groove 8, a groove 10 is symmetrically provided on the bracket 1, a fixed rack 11 is fixedly connected in the groove 10, a bottom plate 12 is fixedly connected to the support frame 9, and a first fixed plate 13 and a second fixed plate 13 are hinged on both sides of the bottom plate 12, respectively. Plate 14, a side plate 15 is hingedly connected to the first fixed plate 13 on one side away from the first motor 3, a side plate 15 is hingedly connected to the second fixed plate 14 on one side away from the second motor 4, a fixing groove 16 is opened on the side plate 15, the first fixed plate 13 is provided with a protrusion, and the first fixed plate 13 and the second fixed plate 14 are provided with buckles, which are used in conjunction with the fixing groove 16, and electric push rods 17 are symmetrically arranged on the bracket 1, the bottom of the electric push rods 17 is rotatably connected to the bracket 1, and the output ends of the electric push rods 17 are respectively hinged to the first fixed plate 13 and the second fixed plate 14, a demoulding component for facilitating demoulding is connected to the first fixed plate 13, an auxiliary component for assisting demoulding is arranged below the first fixed plate 13, a smearing component for smearing a demoulding agent is connected to the bracket 1, a power component for providing power to the smearing component is connected to the bracket 1, and a moving component for controlling the position movement of the support frame 9 is connected to the support frame 9.
[0043] In this embodiment, when an irregular prefabricated building wall is produced, the second motor 4 drives the moving part and the electric push rod 17 to cooperate, so that the mold is parallel to the support frame 9, and then the position of the mold is raised, and then the first motor 3 is started. The first motor 3 works to drive the first screw 6 to rotate by rotating the pulley 5, the first pulley 7 and the belt. At this time, the power part starts to work and transmits power to the coating part, so that the coating part first cleans the surface of the mold, and then evenly sprays the release agent on the surface of the first fixed plate 13, the second fixed plate 14, the bottom plate 12 and the side plate 15, and then the coating part evenly coats its surface, and then the second motor 4 drives the moving part to move downward. When it moves to the specified position, the electric push rod 17 is started, so that the first fixed plate 13 and the second fixed plate 14 are perpendicular to the bottom plate 12, and then the side plate 15 is fixed by the buckle and the fixing groove 16, so as to carry out the step of producing the wall. When the wall production is completed, the wall can be demoulded by the demoulding part and the auxiliary part, so as to achieve the purpose of easy demoulding and speed up the production efficiency.
[0044] like Figure 6 As shown, in the present embodiment, preferably, the coating component includes a box body 18, a plurality of nozzles 19 are rotatably connected to the bottom of the box body 18 along the length direction, a transmission shaft 20 is rotatably connected inside the box body 18, a plurality of cams 21 are evenly arranged along the axial direction on the transmission shaft 20, the cams 21 are fixedly connected to the transmission shaft 20, and the angles of adjacent cams 21 are opposite, a brush 22 is fixedly connected to the outside of the box body 18, a plurality of blocks 23 are evenly arranged along the length direction of the box body 18 inside the box body 18, the blocks 23 are slidably connected to the box body 18, a pressure spring 24 is fixedly connected above the block 23, the pressure spring 24 is fixedly connected to the box body 18, a storage box 25 is fixedly connected above the box body 18, and a replenishing component for automatically replenishing the coating agent is connected inside the storage box 25.
[0045] When the first motor 3 is working, it will drive the first screw rod 6 to rotate. The rotation of the first screw rod 6 will drive the power component to move, so that the power component generates power and transmits the power to the transmission shaft 20 in the coating component. At this time, the rotation of the transmission shaft 20 will drive the cam 21 fixedly connected thereto to rotate. The rotation of the cam 21 will conflict with the block 23 and drive the block 23 to slide in the box body 18. By setting the adjacent cams 21 in reverse, a gap can be created between the adjacent blocks 23, so that the release agent in the storage box 25 can flow down evenly. At the same time, the nozzle 19 also starts to spray the release agent. When the release agent in the storage box 25 is reduced, the replenishing component will open and replenish the release agent into the storage box 25, so that the release agent can be sprayed evenly.
[0046] like Figure 6 , Figure 7As shown, preferably, the power component includes a moving frame 26, the moving frame 26 is threadedly connected to the first screw rod 6, the moving frame 26 is slidably connected to the bracket 1, the moving frame 26 is fixedly connected to the box body 18, the moving frame 26 is internally rotatably connected to a rotating shaft 27, a rotating gear 28 is symmetrically arranged on the rotating shaft 27, the rotating gear 28 is fixedly connected to the rotating shaft 27, the rotating gear 28 is meshed with the fixed rack 11, a second pulley 29 is symmetrically arranged and fixedly connected on the rotating shaft 27, a third pulley 30 is symmetrically arranged on the transmission shaft 20, the third pulley 30 is connected to the transmission shaft 20 through a one-way bearing, the second pulley 29 and the third pulley 30 are connected through a belt drive, and the transmission shaft 20 is symmetrically provided with a third pulley 30. A bevel gear 31 is fixedly connected, and a shaft body 32 is rotatably connected in the movable frame 26. The end of the shaft body 32 close to the transmission shaft 20 is fixedly connected to the bevel gear 31, and the bevel gears 31 are meshed with each other. The end of the shaft body 32 away from the transmission shaft 20 is fixedly connected to a transfer gear 33, and the number of teeth of the transfer gear 33 is set to half. A square bar 34 is fixedly connected to the movable frame 26, and a reset rack 35 is slidably connected to the square bar 34. The end of the reset rack 35 away from the transmission gear 33 is fixedly connected to a reset spring 36, and the other end of the reset spring 36 is fixedly connected to the movable frame 26. A reset gear 37 is fixedly connected to the nozzle 19, and the reset gear 37 meshes with the reset rack 35.
[0047] When the first screw rod 6 rotates, the movable frame 26 will move along the direction of the axis of the first screw rod 6. At this time, the gear is meshed with the rack, and the rotation of the gear will drive the rotating shaft 27 to rotate. The rotation of the rotating shaft 27 will transmit power to the transmission shaft 20 through the second pulley 29 and the third pulley 30. Because the third pulley 30 is connected to the transmission shaft 20 through a one-way bearing, when the first motor 3 starts to rotate, the transmission shaft 20 does not rotate. At this time, the brush 22 is used to clean the mold. When the motor rotates in the opposite direction, the transmission shaft 20 rotates. The power will be transmitted to the transmission gear 33 through the mutual meshing of the bevel teeth 31, thereby driving the transmission gear 33 to rotate. The rotation of the transmission gear 33 will drive the reset rack 35 meshing therewith to move, and the reset spring 36 is in a compressed state. When the transmission gear 33 and the reset rack 35 are not meshed, the reset spring 36 drives the reset rack 35 to move in the opposite direction, thereby driving the spray head 19 to reciprocate, thereby achieving the purpose of spraying the release agent more evenly. At this time, the brush 22 can also have the effect of evenly applying the release agent.
[0048] like Fig.10As shown, preferably, the supplementary component includes a valve body 38, which is fixedly connected to the storage box 25, and the valve body 38 is symmetrically arranged. A water inlet 39 and a water outlet 40 are respectively opened on both sides of the valve body 38, and the water outlet 40 is located below the water inlet 39. A blocking plate 41 is slidably connected in the valve body 38, and a support rod 42 is fixedly connected to the blocking plate 41. A floating plate 43 is fixedly connected to the end of the support rod 42 away from the blocking plate 41, and a pipe is fixedly connected to the water inlet 39.
[0049] When the release agent in the storage box 25 is insufficient, the floating plate 43 will be lowered as the liquid level decreases, and the lowering of the floating plate 43 will drive the blocking plate 41 to drop. At this time, the liquid in the pipeline will pass through the water inlet 39 and the valve body 38, and then flow out from the water outlet 40, thereby achieving the purpose of maintaining the liquid height of the release agent in the storage box 25 unchanged, so that the release agent can be sprayed more evenly.
[0050] like Figure 8 As shown, preferably, the demolding component includes a demolding plate 44, which is symmetrically arranged, and the demolding plate 44 is slidably connected to the first fixed plate 13, and the interior of the demolding plate 44 is symmetrically arranged with sliders 45 slidably connected, and elastic springs 46 are fixedly connected between the symmetrically arranged sliders 45.
[0051] When demoulding is required, the electric push rod 17 will drive the first fixed plate 13 to move downward. At this time, the demoulding plate 44 will contact with the auxiliary component, and the auxiliary component will resist the demoulding plate 44 so that the slider 45 in the demoulding plate 44 is squeezed, and the elastic spring 46 is in a compressed state. At this time, the mold can be separated from the wall. When there is no external force, the elastic spring 46 is in a normal state, and the demoulding plate 44 returns to its original position under the force of the slider 45, thereby not affecting the production efficiency.
[0052] like Figure 5 , Fig. 9 As shown, preferably, the auxiliary component includes a support plate 47, the support plate 47 is fixedly connected to the bracket 1, a cylinder body 48 is fixedly connected to the support plate 47, the cylinder body 48 is symmetrically arranged, a vent hole 49 is opened on one side of the cylinder body 48, a piston plate 50 is slidably connected in the cylinder body 48, a piston rod 51 is fixedly connected to the side of the piston plate 50 away from the vent hole 49, the piston rod 51 is slidably connected to the cylinder body 48, one end of the piston rod 51 away from the piston plate 50 is fixedly connected to a top block 52, a side of the piston plate 50 close to the top block 52 is fixedly connected to a support spring 53, and the other end of the support spring 53 is fixedly connected to the cylinder body 48.
[0053] When the stripping plate 44 contacts the top block 52, the top block 52 moves downward due to the weight of the wall. At this time, the gas in the cylinder 48 overflows through the vent, and the support spring 53 is in a compressed state. Then, the top block 52 moves slowly downward due to the pressure. At this time, the stripping plate 44 also moves due to the force. When there is no external force, the support spring 53 drives the top block 52 to move upward until it returns to its original state. This can avoid damage to the wall caused by severe demoulding.
[0054] like Figure 2 As shown, preferably, the movable component includes a second screw rod 54, one end of the second screw rod 54 is rotatably connected to the bracket 1, the other end of the second screw rod 54 is rotatably connected to the support rod 2, the end of the second screw rod 54 away from the support rod 2 is fixedly connected to a transmission pulley 55, the transmission pulley 55 is connected to the rotating pulley 5 via a belt drive, the support frame 9 is threadedly connected to the second screw rod 54, the side of the bracket 1 close to the first motor 3 is fixedly connected to a sliding rod 56, and the support frame 9 is slidably connected to the sliding rod 56.
[0055] When the position of the mold needs to be adjusted, the second motor 4 is started, and the second motor 4 drives the second screw 54 to rotate by rotating the pulley 5 and the transmission pulley 55, and the support frame 9 is slidably connected with the bracket 1, so as to achieve the purpose of adjusting the mold position.
[0056] Example 2
[0057] like Figure 4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the shape of the top block 52 is hemispherical.
[0058] In this embodiment, by setting the top block 52 to be hemispherical, the top block 52 can effectively contact the stripping plate 44, and the pressure can be evenly dispersed to prevent the top block 52 from being damaged due to uneven force.
[0059] The following is a detailed description of the working principle of the quick-disassembly mold used in the production of prefabricated building walls.
[0060] like Figure 1-12As shown, when the irregular prefabricated building wall is produced, the second motor 4 drives the moving part and the electric push rod 17 to cooperate, so that the mold is parallel to the support frame 9, and then the position of the mold is raised, and then the first motor 3 is started. The first motor 3 works to drive the first screw 6 to rotate by rotating the pulley 5, the first pulley 7 and the belt. At this time, the power component starts to work and transmits power to the coating component, so that the coating component first cleans the surface of the mold, and then evenly sprays the release agent on the first fixed plate 13, the second fixed plate 14, the bottom plate 12 and the side plate 15. The surface, and then the coating component evenly coats its surface, and then the second motor 4 drives the moving part to move downward. When it moves to the specified position, the electric push rod 17 is started at this time, so that the first fixed plate 13 and the second fixed plate 14 are perpendicular to the bottom plate 12, and then the side plate 15 is fixed by the buckle and the fixing groove 16, so as to carry out the step of producing the wall. When the wall production is completed, the wall can be demoulded by the demoulding component and the auxiliary component, so as to achieve the purpose of easy demoulding and speed up the production efficiency. When the first motor 3 is working, it will drive the first screw rod 6 to rotate. The rotation of the first screw rod 6 will drive the power component to move, so that the power component generates power and transmits the power to the transmission shaft 20 in the coating component. At this time, the rotation of the transmission shaft 20 will drive the cam 21 fixedly connected thereto to rotate. The rotation of the cam 21 will conflict with the block 23 and drive the block 23 to slide in the box body 18. By setting the adjacent cams 21 in reverse, a gap can be created between the adjacent blocks 23, so that the release agent in the storage box 25 can flow down evenly. At the same time, the nozzle 19 also starts to spray the release agent. When the release agent in the storage box 25 is reduced, the replenishing component will open and replenish the release agent into the storage box 25, so that the release agent can be sprayed evenly. When the first screw rod 6 rotates, the movable frame 26 will move along the direction of the axis of the first screw rod 6. At this time, the gear is meshed with the rack, and the rotation of the gear will drive the rotating shaft 27 to rotate. The rotation of the rotating shaft 27 will transmit power to the transmission shaft 20 through the second pulley 29 and the third pulley 30. Because the third pulley 30 is connected to the transmission shaft 20 through a one-way bearing, when the first motor 3 starts to rotate, the transmission shaft 20 does not rotate. At this time, the brush 22 is used to clean the mold. When the motor rotates in the opposite direction, the transmission shaft 20 rotates. The power will be transmitted to the transmission gear 33 through the mutual meshing of the bevel teeth 31, thereby driving the transmission gear 33 to rotate. The rotation of the transmission gear 33 will drive the reset rack 35 meshing therewith to move, and the reset spring 36 is in a compressed state. When the transmission gear 33 and the reset rack 35 are not meshed, the reset spring 36 drives the reset rack 35 to move in the opposite direction, thereby driving the spray head 19 to reciprocate, thereby achieving the purpose of spraying the release agent more evenly. At this time, the brush 22 can also have the effect of evenly applying the release agent.When the release agent in the storage box 25 is insufficient, the floating plate 43 will be lowered as the liquid level decreases, and the lowering of the floating plate 43 will drive the blocking plate 41 to drop. At this time, the liquid in the pipeline will pass through the water inlet 39 and the valve body 38, and then flow out from the water outlet 40, thereby achieving the purpose of keeping the liquid height of the release agent in the storage box 25 unchanged, so that the release agent can be sprayed more evenly. When demoulding is required, the electric push rod 17 will drive the first fixed plate 13 to move downward, and the stripping plate 44 will conflict with the auxiliary component, and the auxiliary component will resist the stripping plate 44 so that the slider 45 in the stripping plate 44 is squeezed, and the elastic spring 46 is in a compressed state. At this time, the mold can be separated from the wall. When there is no external force, the elastic spring 46 is in a normal state, and the stripping plate 44 returns to its original position under the force of the slider 45, thereby not affecting the production efficiency. When the stripping plate 44 conflicts with the top block 52, the top block 52 is affected by the gravity of the wall, so that the top block 52 moves downward. At this time, the gas in the cylinder 48 overflows outward through the vent, and the support spring 53 is in a compressed state. Then the top block 52 is subjected to pressure and moves slowly downward. At this time, the stripping plate 44 is also moved by the force. When there is no external force, the support spring 53 drives the top block 52 to move upward until it is restored to its original state. In this way, the damage caused by violent demoulding to the wall can be avoided. By setting the shape of the top block 52 to be hemispherical, the top block 52 can be effectively conflicted with the stripping plate 44, and the pressure can be evenly dispersed to prevent the top block 52 from being damaged due to uneven force. When the position of the mold needs to be adjusted, the second motor 4 is started, and the second motor 4 drives the second screw 54 to rotate by rotating the pulley 5 and the transmission pulley 55, and the support frame 9 is slidably connected with the bracket 1, so as to achieve the purpose of adjusting the position of the mold.
[0061] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A quick-release mold for producing assembled building walls, comprising a bracket (1); characterized in that: A plurality of support rods (2) are fixedly connected above the support (1); a first motor (3) is fixedly connected to one side of the support (1); an end of the support (1) away from the first motor (3) is fixedly connected to a second motor (4); an output end of the first motor (3) and an output end of the second motor (4) are fixedly connected to a rotating pulley (5); a first screw rod (6) is rotatably connected to the support rod (2); an end of the first screw rod (6) close to the first motor (3) is fixedly connected to a first pulley (7); and the first pulley (7) The support (1) is connected to the rotating pulley (5) through a belt transmission, a plurality of slide grooves (8) are symmetrically provided on the support (1), a support frame (9) is provided on the support (1), the support frame (9) is slidably connected to the slide grooves (8), a groove (10) is symmetrically provided on the support (1), a fixed rack (11) is fixedly connected in the groove (10), a bottom plate (12) is fixedly connected to the support frame (9), a first fixed plate (13) and a second fixed plate (14) are respectively hinged on both sides of the bottom plate (12), and the first fixed plate (13) and the second fixed plate (14) are respectively hinged on the bottom plate (12). The side of the plate (13) away from the first motor (3) is hinged with a side plate (15), the side of the second fixing plate (14) away from the second motor (4) is hinged with a side plate (15), the side plate (15) is provided with a fixing groove (16), the first fixing plate (13) is provided with a protrusion, the first fixing plate (13) and the second fixing plate (14) are both provided with buckles, the buckles and the fixing grooves (16) are used in conjunction, the bracket (1) is symmetrically provided with electric push rods (17), the bottom of the electric push rods (17) is connected to the bracket (1) ) are rotatably connected, the output end of the electric push rod (17) is hinged to the first fixed plate (13) and the second fixed plate (14) respectively, the first fixed plate (13) is connected with a demoulding component for facilitating demoulding, and an auxiliary component for assisting demoulding is arranged below the first fixed plate (13), the bracket (1) is connected with a smearing component for smearing a demoulding agent, the bracket (1) is connected with a power component for providing power to the smearing component, and the support frame (9) is connected with a moving component for controlling the position movement of the support frame (9).
2. The quick-disassembly mold for producing assembled building walls according to claim 1, characterized in that: The coating component comprises a box body (18), the bottom of the box body (18) is rotatably connected to a plurality of spray heads (19) along the length direction, the box body (18) is rotatably connected to a transmission shaft (20) inside, a plurality of cams (21) are evenly arranged along the axial direction on the transmission shaft (20), the cams (21) are fixedly connected to the transmission shaft (20), and the angles of the adjacent cams (21) are opposite, a brush (22) is fixedly connected to the outer side of the box body (18), a plurality of stoppers (23) are evenly arranged along the length direction of the box body (18) inside the box body (18), the stoppers (23) are slidably connected to the box body (18), a pressure spring (24) is fixedly connected above the stoppers (23), and the pressure spring (24) is fixedly connected to the box body (18), a storage box (25) is fixedly connected above the box body (18), and a replenishing component for automatically replenishing the coating agent is connected inside the storage box (25).
3. The quick-disassembly mold for producing assembled building walls according to claim 2, characterized in that: The power component comprises a moving frame (26), the moving frame (26) is threadedly connected to the first screw rod (6), the moving frame (26) is slidably connected to the bracket (1), the moving frame (26) is fixedly connected to the box body (18), the moving frame (26) is internally rotatably connected to a rotating shaft (27), a rotating gear (28) is symmetrically arranged on the rotating shaft (27), the rotating gear (28) is fixedly connected to the rotating shaft (27), the rotating gear (28) is meshed with a fixed rack (11), a second pulley (29) is symmetrically arranged and fixedly connected to the rotating shaft (27), a third pulley (30) is symmetrically arranged on the transmission shaft (20), the third pulley (30) is connected to the transmission shaft (20) through a one-way bearing, the second pulley (29) and the third pulley (30) are connected through a belt transmission, and the transmission shaft (20) is fixedly connected to the third pulley (30). A bevel gear (31) is fixedly connected to the movable frame (26); a shaft body (32) is rotatably connected inside the movable frame (26); an end of the shaft body (32) close to the transmission shaft (20) is fixedly connected to the bevel gear (31); the bevel gears (31) are meshed with each other; an end of the shaft body (32) away from the transmission shaft (20) is fixedly connected to a transmission gear (33); the number of teeth of the transmission gear (33) is set to half; a square bar (34) is fixedly connected to the movable frame (26); a reset rack (35) is slidably connected to the square bar (34); an end of the reset rack (35) away from the transmission gear (33) is fixedly connected to a reset spring (36); the other end of the reset spring (36) is fixedly connected to the movable frame (26); a reset gear (37) is fixedly connected to the nozzle (19); the reset gear (37) is meshed with the reset rack (35).
4. The quick-disassembly mold for producing assembled building walls according to claim 3, characterized in that: The supplementary component comprises a valve body (38), the valve body (38) is fixedly connected to the storage box (25), the valve body (38) is symmetrically arranged, a water inlet (39) and a water outlet (40) are respectively opened on both sides of the valve body (38), the water outlet (40) is located below the water inlet (39), a blocking plate (41) is slidably connected inside the valve body (38), a support rod (42) is fixedly connected to the blocking plate (41), and a floating plate (43) is fixedly connected to one end of the support rod (42) away from the blocking plate (41), and a pipeline is fixedly connected to the water inlet (39).
5. The quick-disassembly mold for producing assembled building walls according to claim 4, characterized in that: The demoulding component comprises a demoulding plate (44), the demoulding plate (44) is symmetrically arranged, the demoulding plate (44) is slidably connected to the first fixed plate (13), the interior of the demoulding plate (44) is symmetrically arranged with sliders (45) slidably connected, and elastic springs (46) are fixedly connected between the symmetrically arranged sliders (45).
6. The quick-disassembly mold for producing assembled building walls according to claim 1, characterized in that: The auxiliary component comprises a support plate (47), wherein the support plate (47) is fixedly connected to the bracket (1), a cylinder body (48) is fixedly connected to the support plate (47), the cylinder body (48) is symmetrically arranged, a vent hole (49) is opened on one side of the cylinder body (48), a piston plate (50) is slidably connected in the cylinder body (48), a piston rod (51) is fixedly connected to the side of the piston plate (50) away from the vent hole (49), the piston rod (51) is slidably connected to the cylinder body (48), one end of the piston rod (51) away from the piston plate (50) is fixedly connected to a top block (52), a side of the piston plate (50) close to the top block (52) is fixedly connected to a support spring (53), and the other end of the support spring (53) is fixedly connected to the cylinder body (48).
7. The quick-disassembly mold for producing assembled building walls according to claim 6, characterized in that: The movable component comprises a second screw rod (54), one end of which is rotatably connected to the bracket (1), and the other end of which is rotatably connected to the support rod (2); an end of the second screw rod (54) away from the support rod (2) is fixedly connected to a transmission pulley (55), and the transmission pulley (55) is connected to the rotating pulley (5) via a belt transmission; the support frame (9) is threadedly connected to the second screw rod (54); a sliding rod (56) is fixedly connected to a side of the bracket (1) close to the first motor (3), and the support frame (9) is slidably connected to the sliding rod (56).
8. The quick-disassembly mold for producing assembled building walls according to claim 7, characterized in that: The top block (52) is in a hemispherical shape.