Full-automatic PP plate mixing and batching system
By designing fully automatic PP board mixing ingredient system, using electric isolation valve panels, servo motors and tooth frame components to realize the continuity of materials, solve the problem of low material hybrid efficiency and heat source waste in existing technology, improved The uniformity of materials and the quality of subsequent processing.
Patent Information
- Application Number
- CN202421242964.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-06-03
AI Technical Summary
Existing mixing devices can only mix materials in a single time, and cannot achieve continuous mixing of materials, resulting in reduced mixing efficiency and waste of heat sources.
A fully automatic pp plate mixing and batching system is designed to achieve continuous mixing of materials by setting up components such as electric isolation valve plates, servo motors, gear frames, and gear rings. The specific steps include introducing the hot-melted material into the right side of the box, using the servo motor and the gear frame assembly to make the stirring assembly mix the material a second time, and filling the left side of the material with new material after it is completely hot-melted to realize the mixing of the material. Continuity Mix.
By achieving the continuity of the material, the uniformity and efficiency of the material mixing are improved, the heat source waste is reduced, and the quality of subsequent processing is ensured.
Smart Images

Figure CN222387393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PP plate processing, in particular to a full-automatic PP plate mixing and batching system. Background Art
[0002] PP board, also known as polypropylene board, is a semi-crystalline material. It is harder than PE and has a higher melting point. PP board has a low density, is easy to weld and process, has excellent chemical resistance, heat resistance and impact resistance, is non-toxic and odorless, and is one of the most environmentally friendly engineering plastics. When PP board is thermoplasticized, a fully automatic PP board mixing and batching system is required.
[0003] With reference to the Chinese patent application number "CN213704095U" "A mixing device for processing ingredients of high specific strength plates", the utility model discloses a mixing device for processing ingredients of high specific strength plates, which belongs to the field of plate processing technology and equipment, including a frame, a mixing barrel and a stirring component, the mixing barrel is arranged on a workbench on the frame, the stirring component includes a motor, a first stirring shaft, a second stirring shaft, a driving wheel, a first transmission wheel and a second transmission wheel, the output end of the motor is arranged through the workbench and the bottom of the mixing barrel and connected to the driving wheel, the first transmission wheel and the second transmission wheel are respectively arranged on both sides of the driving wheel and are meshed with the driving wheel, the first stirring shaft and the second stirring shaft are respectively connected to the first transmission wheel and the second transmission wheel, and the first stirring shaft and the second stirring shaft are both provided with spiral blades. This mixing device for processing ingredients of high specific strength plates has a simple structure and is easy to operate, and can mix the plate processing ingredients evenly and efficiently to ensure that the processed plates have high specific strength.
[0004] However, the above-mentioned mixing device can only mix the materials once and cannot achieve continuous mixing of the materials, which reduces the mixing efficiency of the materials and causes waste of heat sources. In this regard, we propose a fully automatic PP board mixing and batching system to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a fully automatic PP board mixing and batching system, which solves the problem that the mixing device can only mix the materials once and cannot achieve continuous mixing of the materials, thereby reducing the mixing efficiency of the materials and causing waste of heat sources.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a fully automatic pp board mixing and batching system, comprising a box body, a first support plate is fixedly connected to the surface of the left side of the box body, a second support plate is fixedly arranged on the top of the first support plate, an outer sleeve is movably connected to the inner cavity of the second support plate through a bearing, an inner sleeve is slidably connected to the inner cavity of the outer sleeve, a gear frame is fixedly connected to the surface of the right side of the inner slide rod, a gear ring is movably sleeved on the surface of the gear frame, the inner cavity of the gear ring is meshed with the surface of the gear frame, a first screw sleeve is fixedly connected to the surface of the right side of the gear ring, the surface of the first screw sleeve is movably connected to the inner cavity of the box body through a bearing, a connecting rod is movably connected to the inner cavity of the first screw sleeve, a second screw sleeve is fixedly sleeved on the right side of the connecting rod surface, a tooth block is fixedly connected to the surface of the left side of the connecting rod, the surface of the tooth block is movably meshed with the inner cavity of the tooth frame, and a tilting mechanism is fixedly arranged on the bottom of the box body;
[0007] The tilting mechanism includes a fixed plate, the inner cavity of the fixed plate is movably connected to a rotating rod through a bearing, the surface of the rotating rod is fixedly sleeved with a first base, the bottom of the box is fixedly connected to a second base, the bottom of the second base is fixedly provided with a support spring, and the bottom of the support spring is fixedly connected to the top of the first base.
[0008] Preferably, the inner cavity of the box body is fixedly connected with an electric isolation valve plate, the inner cavity of the electric isolation valve plate is movably connected to the surface of the first screw sleeve via a bearing, and the surface of the second screw sleeve is movably connected to the inner cavity of the box body via a bearing.
[0009] Preferably, the surfaces of the first screw sleeve and the second screw sleeve are both threadedly sleeved with a stirring assembly, the inner cavity of the box body is fixedly connected to a first sliding rod, and the surface of the first sliding rod is slidably connected to the inner cavity of the stirring assembly.
[0010] Preferably, a servo motor is fixedly connected to the left surface of the second support plate, and an output end of the servo motor is fixedly connected to the left surface of the outer sliding sleeve.
[0011] Preferably, the front and rear sides of the left and right sides of the box body are fixedly connected with a third support plate, the inner cavity of the third support plate is movably connected with a threaded rod through a bearing, the left side of the threaded rod is fixedly connected with a first pulley, and the surface fixed sleeve of the outer sliding sleeve is provided with a second pulley.
[0012] Preferably, a connecting belt is movably provided on the surface of the first pulley and the second pulley, and a sealing cover is movably provided on the top of the box body.
[0013] Preferably, a heater assembly is threadedly sleeved on the surface of the threaded rod, and the surface of the heater assembly is in contact with the surface of the box.
[0014] Beneficial Effects
[0015] The utility model provides a fully automatic PP sheet mixing and batching system. Compared with the prior art, it has the following beneficial effects:
[0016] The fully automatic PP sheet mixing and batching system can guide part of the hot-melt materials into the right side of the inner cavity of the box body through the electric isolation valve plate. At this time, the box body on the right side begins to sink, and the servo motor begins to tilt through the rotating rod, the fixed plate and the first base, so that the inner slide rod slides to the right, and the inner cavity of the tooth frame is engaged with the tooth block, so that the second screw sleeve starts to rotate, driving the stirring assembly on the right side to perform secondary mixing on the hot-melt materials, so that the materials are mixed more evenly and convenient for subsequent processing of the materials. When the materials on the left side of the box body are completely hot-melted, new materials can be filled into the left side of the box body, and the second uniform mixing of the first batch of materials is completed on the right side of the box body, so as to achieve continuous mixing of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the main view of the overall structure of the utility model;
[0018] Figure 2 This is the front view of the tilting mechanism structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the box of the utility model;
[0020] Figure 4 This is an exploded view of the transmission assembly structure of the utility model;
[0021] Figure 5 This is a cross-sectional view of the adjustment component structure of the utility model.
[0022] In the figure: 1. tilting mechanism; 2. box body; 3. third support plate; 4. threaded rod; 5. sealing cover; 6. first slide rod; 7. gear ring; 8. stirring assembly; 9. connecting belt; 10. first pulley; 11. second support plate; 12. servo motor; 13. first support plate; 14. electric isolation valve plate; 15. second screw sleeve; 16. connecting rod; 17. gear block; 18. first screw sleeve; 19. second pulley; 20. outer sleeve; 21. inner slide rod; 22. gear frame; 23. heater assembly; 101. first base; 102. rotating rod; 103. fixing plate; 104. supporting spring; 105. second base. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 5 The utility model provides a technical solution, which specifically includes the following embodiments:
[0025] Embodiment 1:
[0026] A fully automatic PP board mixing and batching system, comprising a box body 2, a first support plate 13 is fixedly connected to the surface on the left side of the box body 2, a second support plate 11 is fixedly arranged on the top of the first support plate 13, an outer sleeve 20 is movably connected to the inner cavity of the second support plate 11 through a bearing, an inner slide rod 21 is slidably connected to the inner cavity of the outer sleeve 20, a tooth frame 22 is fixedly connected to the surface on the right side of the inner slide rod 21, a tooth ring 7 is movably sleeved on the surface of the tooth frame 22, the inner cavity of the tooth ring 7 is meshed with the surface of the tooth frame 22, a first screw sleeve 18 is fixedly connected to the surface on the right side of the tooth ring 7, the surface of the first screw sleeve 18 is movably connected to the inner cavity of the box body 2 through a bearing, a connecting rod 16 is movably connected to the inner cavity of the first screw sleeve 18, a second screw sleeve 15 is fixedly sleeved on the right side of the surface of the connecting rod 16, a tooth block 17 is fixedly connected to the surface on the left side of the connecting rod 16, the surface of the tooth block 17 is movably meshed with the inner cavity of the tooth frame 22, and a tilting mechanism 1 is fixedly arranged at the bottom of the box body 2;
[0027] The tilt mechanism 1 includes a fixed plate 103, the inner cavity of the fixed plate 103 is movably connected to a rotating rod 102 through a bearing, a first base 101 is fixedly sleeved on the surface of the rotating rod 102, a second base 105 is fixedly connected to the bottom of the box body 2, a supporting spring 104 is fixedly provided at the bottom of the second base 105, and the bottom of the supporting spring 104 is fixedly connected to the top of the first base 101;
[0028] Through the positive rotation of the outer sliding sleeve 20 and the second pulley 19, the inner sliding rod 21 drives the gear frame 22 to rotate forward, thereby driving the gear ring 7 and the first screw sleeve 18 to rotate forward, and driving the stirring assembly 8 on the left to move to the right. At this time, the second pulley 19 and the connecting belt 9 are used to drive the first pulley 10 to rotate, so that the front threaded rod 4 starts to rotate, and the heater assembly 23 is moved horizontally through the limitation of the rear threaded rod 4 to heat the box body 2 and melt the material. Through the electric isolation valve plate 14, part of the hot-melted material can be introduced into the right side of the inner cavity of the box body 2. At this time, the right The box body 2 on the side begins to sink, and through the arranged rotating rod 102, fixed plate 103 and first base 101, the servo motor 12 begins to tilt, so that the inner slide rod 21 slides to the right, so that the inner cavity of the tooth frame 22 engages and plugs with the tooth block 17, so that the second screw sleeve 15 starts to rotate, driving the stirring assembly 8 on the right side to perform secondary mixing of the hot-melted materials, so that the material mixing is more uniform, which is convenient for subsequent processing of the materials. When the material on the left side of the box body 2 is completely hot-melted, new material can be filled into the left side of the box body 2, and the right side of the box body 2 completes the secondary uniform mixing of the first batch of materials, thereby realizing continuous mixing of the materials.
[0029] The inner cavity of the box body 2 is fixedly connected with an electric isolation valve plate 14, the inner cavity of the electric isolation valve plate 14 is movably connected to the surface of the first screw sleeve 18 through a bearing, and the surface of the second screw sleeve 15 is movably connected to the inner cavity of the box body 2 through a bearing;
[0030] By means of the electric isolation valve plate 14, part of the hot-melted material can be introduced into the right side of the inner cavity of the box body 2, so as to facilitate the continuous processing of the material.
[0031] The surfaces of the first screw sleeve 18 and the second screw sleeve 15 are both threadedly sleeved with a stirring assembly 8, the inner cavity of the box body 2 is fixedly connected with a first slide bar 6, and the surface of the first slide bar 6 is slidably connected with the inner cavity of the stirring assembly 8;
[0032] The stirring assembly 8 is provided to perform secondary mixing on the hot-melted materials, so that the materials are mixed more evenly and are convenient for subsequent processing of the materials.
[0033] A servo motor 12 is fixedly connected to the left surface of the second support plate 11, and an output end of the servo motor 12 is fixedly connected to the left surface of the outer sleeve 20;
[0034] By providing the servo motor 12, the device is provided with a power source, which facilitates the normal operation of the device.
[0035] The front and rear sides of the left and right sides of the box body 2 are fixedly connected with a third support plate 3, the inner cavity of the third support plate 3 is movably connected with a threaded rod 4 through a bearing, the left side of the threaded rod 4 is fixedly connected with a first pulley 10, and the surface of the outer sliding sleeve 20 is fixedly provided with a second pulley 19;
[0036] The first pulley 10 is driven to rotate by the second pulley 19 and the connecting belt 9, so that the threaded rod 4 on the front side starts to rotate, and the heater assembly 23 is moved horizontally by the limitation of the threaded rod 4 on the rear side.
[0037] The surfaces of the first pulley 10 and the second pulley 19 are movably provided with a connecting belt 9, and the top of the box body 2 is movably provided with a cover 5;
[0038] The connecting belt 9 is provided to drive the first pulley 10 to rotate, so as to drive the threaded rod 4 on the front side to start rotating.
[0039] A heater assembly 23 is threadedly sleeved on the surface of the threaded rod 4, and the surface of the heater assembly 23 is in contact with the surface of the box body 2;
[0040] The heater assembly 23 is arranged to move horizontally, so as to heat the box body 2 conveniently.
[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0042] During operation, the material is first poured into the left side of the box body 2. At this time, the servo motor 12 is started through the control switch. The servo motor 12 rotates forward, driving the outer sliding sleeve 20 and the second pulley 19 to rotate forward, so that the inner sliding rod 21 drives the gear frame 22 to rotate forward, thereby driving the gear ring 7 and the first screw sleeve 18 to rotate forward, and driving the stirring assembly 8 on the left to move to the right. At this time, the second pulley 19 and the connecting belt 9 are used to drive the first pulley 10 to rotate, so that the front threaded rod 4 starts to rotate, and the heater assembly 23 moves horizontally through the limit of the rear threaded rod 4, so as to heat the box body 2 and melt the material. The electric isolation valve plate 14 is used to isolate the part. The hot-melted materials are introduced into the right side of the inner cavity of the box body 2. At this time, the box body 2 on the right side begins to sink. Through the arranged rotating rod 102, fixed plate 103 and first base 101, the servo motor 12 begins to tilt, so that the inner slide rod 21 slides to the right, so that the inner cavity of the tooth frame 22 engages with the tooth block 17, so that the second screw sleeve 15 starts to rotate, driving the stirring assembly 8 on the right side to perform secondary mixing of the hot-melted materials, so that the material mixing is more uniform, which is convenient for the subsequent processing of the materials. When the material on the left side of the box body 2 is completely hot-melted, new material can be filled into the left side of the box body 2, and the second uniform mixing of the first batch of materials is completed on the right side of the box body 2, so as to realize continuous mixing of the materials.
Claims
1. A fully automatic PP sheet mixing and batching system, comprising a box (2), characterized in that: A first support plate (13) is fixedly connected to the surface on the left side of the box body (2); a second support plate (11) is fixedly arranged on the top of the first support plate (13); an outer sleeve (20) is movably connected to the inner cavity of the second support plate (11) via a bearing; an inner slide rod (21) is slidably connected to the inner cavity of the outer sleeve (20); a tooth frame (22) is fixedly connected to the surface on the right side of the inner slide rod (21); a tooth ring (7) is movably sleeved on the surface of the tooth frame (22); the inner cavity of the tooth ring (7) meshes with the surface of the tooth frame (22); A first screw sleeve (18) is fixedly connected to the surface on the right side of the ring (7); the surface of the first screw sleeve (18) is movably connected to the inner cavity of the housing (2) via a bearing; the inner cavity of the first screw sleeve (18) is movably connected to a connecting rod (16); a second screw sleeve (15) is fixedly provided on the right side of the surface of the connecting rod (16); a tooth block (17) is fixedly connected to the surface on the left side of the connecting rod (16); the surface of the tooth block (17) is movably meshed with the inner cavity of a tooth frame (22); and a tilting mechanism (1) is fixedly provided at the bottom of the housing (2); The tilting mechanism (1) comprises a fixing plate (103), the inner cavity of the fixing plate (103) being movably connected to a rotating rod (102) via a bearing, the surface of the rotating rod (102) being fixedly sleeved with a first base (101), the bottom of the box body (2) being fixedly connected to a second base (105), the bottom of the second base (105) being fixedly provided with a supporting spring (104), the bottom of the supporting spring (104) being fixedly connected to the top of the first base (101).
2. A fully automatic PP sheet mixing and batching system according to claim 1, characterized in that: The inner cavity of the box body (2) is fixedly connected to an electric isolation valve plate (14), the inner cavity of the electric isolation valve plate (14) is movably connected to the surface of the first screw sleeve (18) via a bearing, and the surface of the second screw sleeve (15) is movably connected to the inner cavity of the box body (2) via a bearing.
3. The fully automatic PP sheet mixing and batching system according to claim 1 is characterized by: The surfaces of the first screw sleeve (18) and the second screw sleeve (15) are both threadedly sleeved with a stirring assembly (8), the inner cavity of the box body (2) is fixedly connected to a first sliding rod (6), and the surface of the first sliding rod (6) is slidably connected to the inner cavity of the stirring assembly (8).
4. The fully automatic PP sheet mixing and batching system according to claim 1 is characterized by: A servo motor (12) is fixedly connected to the left surface of the second support plate (11), and an output end of the servo motor (12) is fixedly connected to the left surface of the outer sliding sleeve (20).
5. The fully automatic PP sheet mixing and batching system according to claim 1 is characterized by: The front and rear sides of the left and right sides of the box body (2) are both fixedly connected to third support plates (3); the inner cavity of the third support plate (3) is movably connected to a threaded rod (4) via a bearing; the left side of the threaded rod (4) is fixedly connected to a first pulley (10); and a second pulley (19) is fixedly provided on the surface of the outer sliding sleeve (20).
6. A fully automatic PP sheet mixing and batching system according to claim 5, characterized in that: A connecting belt (9) is movably sleeved on the surface of the first belt pulley (10) and the second belt pulley (19), and a sealing cover (5) is movably provided on the top of the box body (2).
7. The fully automatic PP sheet mixing and batching system according to claim 5 is characterized by: A heater assembly (23) is threadedly sleeved on the surface of the threaded rod (4), and the surface of the heater assembly (23) is in contact with the surface of the box body (2).
Citation Information
Patent Citations
Mixing device for processing and batching of high-specific-strength plate
CN213704095U