Nano injection molding device with anti-cracking structure

By adopting an automated spray cooling system and layered injection molding technology in the nano-injection molding device, the problem of the nano-injection molding device being prone to cracking during the injection molding process is solved, achieving more efficient cooling and lower risk of cracking, and improving production efficiency.

CN222387544UActive Publication Date: 2025-01-24SHENZHEN ELEMENTPLUS MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420829537.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-24
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Existing nano injection molding devices are prone to cracking during the injection molding process, resulting in damage to product quality and affecting production efficiency, mainly due to cooling problems.

Method used

A nano -injection molding device with a cracking structure is designed. The motor and the screw rod are used to drive the spray head to move the water and spray water, and gradually reduce the internal stress of the product through injection molding low pressure layer, and then injection molding high -voltage layer.

Benefits of technology

Through the automated spray cooling system and layered injection molding technology, the manual spraying steps are significantly reduced, ensuring uniform coverage of water, improving the cooling effect, preventing product cracking, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of nano injection molding, and discloses a nano injection molding device with an anti-cracking structure, which comprises a rack, grooves are formed in the two sides of the rack, an electric push rod is arranged at the top of the inner side of the rack, a nano injection molding table is arranged at the bottom of the electric push rod, and a movable table is arranged below the nano injection molding table. An electric sliding rail is arranged at the bottom of the movable table, a sliding groove is formed in one side of the movable table and penetrates through the movable table, a transverse plate is slidably connected into the sliding groove, spraying heads are connected to the two ends of the transverse plate, a motor is arranged on one side of the movable table, and an output shaft of the motor is connected with a lead screw. The spraying head is driven by the motor and the lead screw to move and spray water, the step of manual spraying is omitted, it can be guaranteed that water can evenly cover the surface of a whole product, the optimal cooling effect is achieved, and the product is prevented from cracking.
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Description

Technical Field

[0001] The present application relates to the field of nano injection molding, and in particular to a nano injection molding device with an anti-cracking structure. Background Art

[0002] Nano-molding (NMT) is the abbreviation of a mold injection molding technology that combines metal and plastic. It is a new technology that directly injects engineering plastics onto a processed metal surface to achieve a more perfect and strong combination. It is used to replace traditional gluing, in-mold coating injection, and metal riveting technologies to achieve the purpose of lighter, thinner, and more textured products. This processing technology has been widely used in the production of electronic and electrical housings, mainly in the metal housings of 3C products such as mobile phones.

[0003] Existing nano injection molding devices are very prone to cracking during the injection molding process, which damages the quality of the product and greatly affects the production efficiency. The reason for the cracking is mostly due to cooling problems. Spraying water is a common cooling method, and artificial water spraying is often used to cool the injection molding material. This method greatly increases labor costs and reduces work efficiency. Utility Model Content

[0004] In order to solve the problem that products made by a nano injection molding device are prone to cracking, the present application provides a nano injection molding device with an anti-cracking structure.

[0005] The nano injection molding device with an anti-cracking structure provided in the present application adopts the following technical solution:

[0006] A nano injection molding device with an anti-cracking structure comprises a frame, grooves are provided on both sides of the frame, an electric push rod is arranged on the top of the inner side of the frame, a nano injection molding table is arranged at the bottom of the electric push rod, a movable table is arranged below the nano injection molding table, an electric slide rail is arranged at the bottom of the movable table, a slide groove is provided on one side of the movable table and passes through the movable table, a cross plate is slidably connected in the slide groove, spray heads are connected at both ends of the cross plate, a motor is arranged on one side of the movable table, a screw rod is connected to the output shaft of the motor, one end of the screw rod passes through and extends into the slide groove and is threadedly connected to the cross plate, a water pipe is arranged at the bottom of the spray head, and a water pump is connected at one end of the water pipe.

[0007] Preferably, two groups of the nano injection molding tables are provided, and both are fixedly connected to the electric push rod, and the bottoms of the two groups of the nano injection molding tables are provided with clamping columns.

[0008] Preferably, the movable platform and the electric slide rail are slidably connected, two groups of the electric slide rail are provided, and the electric slide rail and the frame are fixedly connected.

[0009] Preferably, a fixing piece is provided on the top of the movable platform, and four corners of the top of the movable platform are provided with card slots, and the card columns are engaged with the card slots.

[0010] Preferably, a water storage tank is provided inside the movable platform, and a transverse groove is provided between the water storage tank and the chute corresponding to the water pipe.

[0011] Preferably, a water inlet is provided on one side of the movable platform and is connected to the water tank.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] 1. The motor and the screw drive the sprinkler head to move and spray water, which not only eliminates the steps of manual spraying, but also ensures that the water can evenly cover the entire product surface to achieve the best cooling effect and prevent the product from cracking.

[0014] 2. By first injecting the low-pressure layer and then the high-pressure layer, the internal stress of the product can be gradually reduced, which can reduce the risk of cracking during the nano injection molding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is an overall schematic diagram of the device of the application embodiment;

[0016] Figure 2 is a schematic diagram of the injection molding part of the application embodiment;

[0017] Figure 3 is a schematic diagram of a spraying device of an embodiment of the application;

[0018] Figure 4 It is a partial cross-sectional view of the movable table portion of the embodiment of the application.

[0019] Explanation of the reference numerals: 1. Frame; 2. Groove; 3. Movable platform; 4. Electric slide rail; 5. Electric push rod; 6. Nano injection molding platform; 7. Clamp column; 8. Spray head; 9. Clamp groove; 10. Fixing part; 11. Horizontal groove; 12. Water inlet; 13. Water tank; 14. Motor; 15. Horizontal plate; 16. Screw rod; 17. Water pump; 18. Slide; 19. Water pipe. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-4 This application is described in further detail.

[0021] The present application embodiment discloses a nano injection molding device with an anti-cracking structure. Figure 1-Figure 4A nano injection molding device with an anti-cracking structure includes a frame 1, grooves 2 are provided on both sides of the frame 1, an electric push rod 5 is arranged on the top of the inner side of the frame 1, a nano injection molding table 6 is arranged at the bottom of the electric push rod 5, a movable table 3 is arranged below the nano injection molding table 6, an electric slide rail 4 is arranged at the bottom of the movable table 3, a slide groove 18 is opened on one side of the movable table 3 and penetrates the movable table 3, a cross plate 15 is slidably connected to the slide groove 18, and a spray head 8 is connected to both ends of the cross plate 15, a motor 14 is arranged on one side of the movable table 3, a screw rod 16 is connected to the output shaft of the motor 14, one end of the screw rod 16 extends through the slide groove 18 and is threadedly connected to the cross plate 15, a water pipe 19 is arranged at the bottom of the spray head 8, and a water pump 17 is connected to one end of the water pipe 19.

[0022] By adopting the above technical solution, the nano injection molding process is divided into two stages. By first injecting the low-pressure layer and then the high-pressure layer, the internal stress of the product is gradually reduced and the risk of cracking is reduced. After the injection molding is completed, the motor 14 drives the screw rod 16 to rotate. The rotation of the screw rod 16 can move the spray head 8 threadedly connected to the screw rod 16. The water pipe 19 moves with the spray head 8. The water pump 17 at the bottom draws water to the spray head 8 to spray it on the injection molding material after the injection molding is completed for cooling treatment to prevent it from cracking.

[0023] Reference Figure 1 and Figure 2 There are two groups of nano injection molding tables 6, which are fixedly connected to the electric push rod 5. The bottoms of the two groups of nano injection molding tables 6 are provided with clamping columns 7.

[0024] By adopting the above technical solution, the two groups of nano injection molding tables 6 are respectively a low-pressure layer and a high-pressure layer, which divide the injection molding process into two parts, reducing the risk of cracking. The fixed connection with the electric push rod 5 allows the two groups of nano injection molding tables 6 to move up and down, facilitating injection molding.

[0025] Reference Figure 1 The movable platform 3 is slidably connected to the electric slide rail 4 , and there are two groups of electric slide rails 4 . The electric slide rail 4 is fixedly connected to the frame 1 .

[0026] By adopting the above technical solution, the movable table 3 can slide on the electric slide rail 4 and carry the injection molding material to perform two-stage injection molding processing.

[0027] Reference Figure 1 A fixing member 10 is provided on the top of the movable platform 3, and four corners of the top of the movable platform 3 are provided with card slots 9, and the card columns 7 and the card slots 9 are embedded.

[0028] By adopting the above technical solution, the fixing part 10 can fix the injection molding material to prevent the injection molding material from moving during the injection molding process and causing injection molding failure. The clamping column 7 and the clamping groove 9 are embedded in each other, so that the nano injection molding table 6 and the movable table 3 can be tightly connected together during the injection molding process to prevent deviation.

[0029] Reference Figure 4 A water tank 13 is provided inside the movable platform 3, and a transverse groove 11 is provided between the water tank 13 and the chute 18 corresponding to the water pipe 19.

[0030] By adopting the above technical solution, the temperature during the injection molding process can be controlled to ensure that the plastic material is quickly cooled and solidified in the injection mold, thereby improving production efficiency. The transverse groove 11 provides space for the water pipe 19 to move.

[0031] Reference Figure 3 A water inlet 12 is provided on one side of the movable platform 3 and is connected to a water storage tank 13 .

[0032] By adopting the above technical solution, the water inlet 12 can replenish the water in the water storage tank 13 to prevent the lack of water from being unable to spray for cooling and shaping.

[0033] The implementation principle of a nano injection molding device with an anti-cracking structure in an embodiment of the present application is as follows: placing the material to be injection molded on the fixing part 10, and starting the device after confirming that it is stable. The movable platform 3 slides along the electric slide rail 4 and slides to the bottom of the first nano injection molding platform 6 for the first injection molding process. The electric push rod 5 extends downward to drive the nano injection molding platform 6 to descend. The clamping column 7 is inserted into the clamping slot 9 to fix the two together and start nano injection molding. After the end, the electric push rod 5 retracts upward to separate the nano injection molding platform 6 and the movable platform 3. The movable platform 3 moves to the second nano injection molding platform 6 for processing. After the injection molding is completed, the movable platform 3 returns to the initial position, and the motor 14 drives the screw rod 16 to rotate. The rotation of the screw rod 16 allows the spray head 8 threadedly connected to the screw rod 16 to move. The water pipe 19 moves with the spray head 8. The water pump 17 at the bottom draws water to the spray head 8 to spray it on the injection molding material after the injection molding is completed for cooling treatment to prevent it from cracking.

[0034] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0035] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0036] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A nano injection molding device with an anti-cracking structure, comprising a frame (1), characterized in that: Grooves (2) are provided on both sides of the frame (1); an electric push rod (5) is provided on the top of the inner side of the frame (1); a nano injection molding table (6) is provided at the bottom of the electric push rod (5); a movable table (3) is provided below the nano injection molding table (6); an electric slide rail (4) is provided at the bottom of the movable table (3); a slide groove (18) is provided on one side of the movable table (3) and passes through the movable table (3); a sliding connection (18) is provided in the slide groove (18); A horizontal plate (15) is connected, and both ends of the horizontal plate (15) are connected to a spray head (8). A motor (14) is arranged on one side of the movable platform (3), and the output shaft of the motor (14) is connected to a screw rod (16). One end of the screw rod (16) extends through the slide groove (18) and is threadedly connected to the horizontal plate (15). A water pipe (19) is arranged at the bottom of the spray head (8), and one end of the water pipe (19) is connected to a water pump (17).

2. The nano injection molding device with an anti-cracking structure according to claim 1, characterized in that: There are two groups of nano injection molding platforms (6) in total, and both are fixedly connected to the electric push rod (5). The bottoms of the two groups of nano injection molding platforms (6) are provided with clamping columns (7).

3. The nano injection molding device with an anti-cracking structure according to claim 1, characterized in that: The movable platform (3) is connected to the moving end of the electric slide rail (4), two groups of the electric slide rail (4) are provided, and the electric slide rail (4) is fixedly connected to the frame (1).

4. The nano injection molding device with an anti-cracking structure according to claim 2, characterized in that: A fixing piece (10) is arranged on the top of the movable platform (3), and four corners of the top of the movable platform (3) are provided with clamping grooves (9), and the clamping columns (7) are fitted into the clamping grooves (9).

5. The nano injection molding device with an anti-cracking structure according to claim 1, characterized in that: A water storage tank (13) is provided inside the movable platform (3), and a transverse groove (11) is provided between the water storage tank (13) and the chute (18) corresponding to the water delivery pipe (19).

6. The nano injection molding device with an anti-cracking structure according to claim 5, characterized in that: A water inlet (12) is provided on one side of the movable platform (3) and is connected to the water storage tank (13).