Polyester net edge sealing equipment
Through the design of fully automated polyester network edge equipment, the problem of large labor intensity and low quality caused by artificial operations in existing craftsmanship has been solved, and high -efficiency and automated edge sealing process is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420854335.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing polyester mesh edge sealing process requires manual hole punching and folding, resulting in large labor intensity and large errors, affecting product quality.
Design a polyester mesh edge-sealing equipment, including a fabric conveyor belt, an edge-folding device, a punching device, a rivet feeding device and a riveting device to achieve a fully automated edge-sealing process.
It improves production efficiency, reduces workers' labor intensity, significantly improves the edge sealing quality of products, and enhances the company's production automation.
Smart Images

Figure CN222387658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a polyester net edge sealing device. Background Art
[0002] In the production process of some polyester mesh products, the edges of the products need to be sealed after weaving. The edge sealing process of some products requires first folding the edges of the polyester mesh and then fixing them with rivets. For this edge sealing process, the existing practice is to manually punch holes on the edges of the polyester mesh, then manually fold the edges, and finally fix them with rivets, which leads to high labor intensity for workers. In addition, the errors of manual punching and manual folding are large, which affects the edge sealing quality of the product. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a polyester mesh edge sealing device, which effectively improves production efficiency and product edge sealing quality, reduces labor intensity of workers, and improves the degree of production automation of enterprises.
[0004] A polyester mesh edge sealing device according to an embodiment of the utility model comprises: a fabric conveyor belt and a folding device, a punching device, a rivet feeding device and a riveting device sequentially arranged along the conveying direction of the fabric conveyor belt;
[0005] The folding device is arranged on the same side as the punching device, and the folding device includes a fixed bracket, a first cylinder, a flip block and a flip plate. The fixed bracket is fixed on the cloth conveyor belt, the bottom of the first cylinder is connected to the fixed bracket, one end of the flip block is connected to the output end of the first cylinder, and the other end is rotatably connected to the fixed bracket, and the flip plate is fixedly connected to the flip block;
[0006] The rivet feeding device comprises a sub-nail conveying mechanism and a mother-nail conveying mechanism, wherein the mother-nail conveying mechanism is mounted above the sub-nail conveying mechanism;
[0007] The riveting device is arranged at the discharge end of the rivet feeding device, and is used to fix the sub-nail and the mother nail together.
[0008] A polyester mesh edge sealing device according to an embodiment of the utility model has at least the following beneficial effects: a folding device, a punching device and a riveting device are sequentially arranged along the conveying direction of the fabric, and the riveting and edge sealing process of the fabric edge is fully automated, without the need for manual operation, which effectively improves production efficiency and significantly and effectively reduces the labor intensity of workers. The working principle of the edge sealing device is that the first cylinder drives the flip block to rotate, and the flip block causes the flip plate to drive the side edge of the fabric to flip up and fold. After the folding is completed, the fabric folding is conveyed to the punching device, the rivet feeding device and the riveting device for the punching and riveting process, wherein the rivet feeding device is used to provide a sub-nail and a mother nail, and after the sub-nail and the mother nail are pre-assembled, the riveting device fixes the sub-nail and the mother nail on the folding to complete the fabric edge sealing process, and the degree of full automation is high.
[0009] According to the embodiment of the utility model, a polyester mesh edge sealing device also includes a flattening mechanism arranged at the discharge end of the folding device, the flattening mechanism includes a lifting cylinder, a first roller arranged at the output end of the lifting cylinder, and a second roller arranged below the first roller. A gap is left between the first roller and the second roller for the folded edge of the fabric to pass through. The lifting cylinder drives the first roller away from or close to the folded edge of the fabric, and the flattening mechanism pressurizes and flattens the folded edge of the fabric. When the folded edge of the fabric is completed, the folded edge enters the flattening mechanism to reinforce and flatten the folded edge, so that after the subsequent punching device punches holes, the sub-pins can better pass through the holes on the folded edge.
[0010] According to a polyester mesh edge sealing device of an embodiment of the utility model, a guide plate is arranged between the folding device and the flattening mechanism, and an arc plate is arranged on one side of the guide plate. A guide groove for the folding edge to pass through is formed between the arc plate and the guide plate. The folded edge of the cloth enters the guide groove after coming out of the flattening mechanism. The guide groove guides the folded edge before entering the punching device, thereby preventing the folded edge from curling up before entering the punching device and affecting the punching accuracy.
[0011] According to a polyester mesh edge sealing device of an embodiment of the utility model, the nail conveying mechanism includes a vibrating screening machine, a first feeding pipe and a waiting device, and the waiting device is connected to the vibrating screening machine through the first feeding pipe.
[0012] According to a polyester mesh edge sealing device of an embodiment of the utility model, the material waiting device includes a second cylinder and a material placing assembly, the material placing assembly includes a material waiting tube with a hollow structure, a movable block arranged in the inner cavity of the material waiting tube, and a push rod arranged at the bottom of the movable block, the material waiting tube and the second cylinder are both fixed on the cloth conveyor belt, the push rod is connected to the output end of the second cylinder, and the second cylinder drives the movable block to move up and down. When the sub-nail falls from the first feeding tube to the movable block in the material waiting tube, the second cylinder pushes the movable block to move upward, thereby driving the end of the sub-nail to pass through the hole on the folded edge.
[0013] According to a polyester mesh edge sealing device of an embodiment of the utility model, a feed port for allowing nails to enter the inner cavity is arranged at the end of the feed pipe, and the feed port is connected to the discharge port of the first feed pipe.
[0014] According to a polyester mesh edge sealing device of an embodiment of the utility model, the female nail conveying mechanism includes a vibrating screening machine and a second feeding pipe, and the discharge port of the second feeding pipe is provided with a movable door, which is used to change the opening and closing state of the discharge port of the second feeding pipe.
[0015] According to a polyester mesh edge sealing device of an embodiment of the utility model, the mother nail conveying mechanism is also provided with a third cylinder, the output end of the third cylinder is connected to the movable door, and the third cylinder drives the movable door to move to change the opening and closing state of the outlet of the second feeding pipe. When the movable block pushes the sub-nail upward so that the end of the sub-nail passes through the hole on the folded edge, the movable door moves under the drive of the third cylinder, so that the outlet of the second feeding pipe is opened, and the mother nail naturally falls onto the sub-nail, completing the pre-assembly of the sub-nail and the mother nail, and then the cloth moves to the riveting device to complete the riveting and fixing of the sub-nail and the mother nail.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic structural diagram of a polyester mesh edge sealing device according to an embodiment of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the first working state of the folding device of the embodiment of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the second working state of the folding device of the embodiment of the utility model;
[0021] Figure 4 A schematic diagram of the structure of the guide plate of an embodiment of the utility model;
[0022] Figure 5 It is a structural schematic diagram of a rivet feeding device according to an embodiment of the utility model.
[0023] Description of reference numerals:
[0024] Fabric conveyor belt 100;
[0025] Folding device 200; fixed bracket 210; first cylinder 220; flip block 230; guide rail assembly 231; flip plate 240; lifting cylinder 250; first roller 260; second roller 270; guide plate 280; guide groove 281; connecting rod 290;
[0026] Punching device 300;
[0027] Rivet feeding device 400; first feeding pipe 410; second cylinder 420; material waiting pipe 430; feeding port 431; movable block 440; ejector rod 450; second feeding pipe 460; movable door 470; third cylinder 480;
[0028] Riveting device 500;
[0029] Sub-nail 600;
[0030] Female nail 700;
[0031] Hem 800. DETAILED DESCRIPTION
[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0033] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] In the description of utility models, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as excluding the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0035] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0036] Reference Figures 1 to 5 The embodiment of the utility model provides a polyester mesh edge sealing device, comprising a cloth conveyor belt 100 and a folding 800 device 200, a punching device 300, a rivet feeding device 400 and a riveting device 500 arranged in sequence along the conveying direction of the cloth conveyor belt 100; the folding 800 device 200 and the punching device 300 are arranged on the same side, and the folding 800 device 200 comprises a fixed bracket 210, a first cylinder 220, a flip block 230 and a flip plate 240, the fixed bracket 210 is fixed on the cloth conveyor belt 100, the first cylinder 220 0 is connected to the fixed bracket 210, one end of the flip block 230 is connected to the output end of the first cylinder 220, and the other end is rotatably connected to the fixed bracket 210, and the flip plate 240 is fixedly connected to the flip block 230; the rivet feeding device 400 includes a sub-nail 600 conveying mechanism and a mother nail 700 conveying mechanism, and the mother nail 700 conveying mechanism is mounted above the sub-nail 600 conveying mechanism; the riveting device 500 is arranged at the discharge end of the rivet feeding device 400, and the riveting device 500 is used to fix the sub-nail 600 and the mother nail 700 together.
[0037] The hem folding device 200, the punching device 300 and the riveting device 500 are sequentially arranged along the conveying direction of the fabric, and the riveting and edge sealing process of the fabric edge is fully automated, without manual operation, effectively improving the production efficiency and significantly and effectively reducing the labor intensity of the workers. Among them, the working principle of the edge sealing device is that the first cylinder 220 drives the flip block 230 to rotate, and the flip block 230 enables the flip plate 240 to drive the side of the fabric to flip up the hem 800. After the hem folding 800 is completed, the fabric hem folding 800 is conveyed to the punching device 300, the rivet feeding device 400 and the riveting device 500 for the punching and riveting process, wherein the rivet feeding device 400 is used to provide the sub-nail 600 and the mother nail 700, and after the sub-nail 600 and the mother nail 700 are pre-assembled, the riveting device 500 fixes the sub-nail 600 and the mother nail 700 on the hem folding 800 to complete the fabric edge sealing process, and the degree of full automation is high.
[0038] Specifically, as shown in the figure, a guide rail assembly 231 is provided at one end of the flip block 230, and the first cylinder 220 is connected to the guide rail assembly through a connecting rod 290, wherein one end of the connecting rod 290 is hinged to the output end of the first cylinder 220, and the other end is hinged to the guide rail assembly 231.
[0039] According to some embodiments of the present application, a flattening mechanism is also included at the discharge end of the folding device 200, and the flattening mechanism includes a lifting cylinder 250, a first roller disposed at the output end of the lifting cylinder 250, and a second roller 270 disposed below the first roller 260. The lifting cylinder 250 drives the first roller 260 away from or close to the fabric, and the pressing wheel presses and flattens the folded edge 800 of the fabric. When the folded edge 800 of the fabric is completed, the folded edge 800 enters the flattening mechanism to reinforce and flatten the folded edge 800, so that after the subsequent punching device 300 punches holes, the sub-pin 600 can better pass through the hole on the folded edge 800.
[0040] According to some embodiments of the present application, a guide plate 280 is arranged between the folding edge 800 device 200 and the flattening mechanism, and an arc-shaped plate is arranged on one side of the guide plate 280. A guide groove 281 is formed between the arc-shaped plate and the guide plate 280 for the folding edge 800 to pass through. The folding edge 800 of the cloth enters the guide groove 281 after coming out of the flattening mechanism. The guide groove 281 is used to guide the folding edge 800 before entering the punching device 300, thereby preventing the folding edge 800 from warping before entering the punching device 300 and affecting the punching accuracy.
[0041] According to some embodiments of the present application, the conveying mechanism of the sub-nail 600 includes a vibrating screening machine, a first feeding pipe 410 and a material waiting device, and the material waiting device is connected to the vibrating screening machine through the first feeding pipe 410. Specifically, the material waiting device includes a second cylinder 420 and a material placing assembly, and the material placing assembly includes a hollow material waiting pipe 430, a movable block 440 disposed in the inner cavity of the material waiting pipe 430, and a push rod 450 disposed at the bottom of the movable block 440. The material waiting pipe 430 and the second cylinder 420 are both fixed on the cloth conveyor belt 100, and the push rod 450 is connected to the output end of the second cylinder 420, and the second cylinder 420 drives the movable block 440 to move up and down. When the sub-nail 600 falls from the first feeding pipe 410 to the movable block 440 in the material waiting pipe 430, the second cylinder 420 pushes the movable block 440 to move upward, thereby driving the end of the sub-nail 600 to pass through the hole on the folding edge 800. The end of the material-waiting tube 430 is provided with a feeding port 431 for allowing the sub-nail 600 to enter the inner cavity, and the feeding port 431 is connected to the discharge port of the first feeding tube 410 .
[0042] According to some embodiments of the present application, the mother nail 700 conveying mechanism includes a vibrating screening machine and a second feeding pipe 460, and the discharge port of the second feeding pipe 460 is provided with a movable door 470, and the movable door 470 is used to change the opening and closing state of the discharge port of the second feeding pipe 460. The mother nail 700 conveying mechanism is also provided with a third cylinder 480, and the output end of the third cylinder 480 is connected to the movable door 470, and the third cylinder 480 drives the movable door 470 to move to achieve the change of the opening and closing state of the discharge port of the second feeding pipe 460. When the movable block 440 pushes the sub-nail 600 upward so that the end of the sub-nail 600 passes through the hole on the folded edge 800, the movable door 470 moves under the drive of the third cylinder 480, so that the discharge port of the second feeding tube 460 is opened, and the mother nail 700 naturally falls onto the sub-nail 600, completing the pre-assembly of the sub-nail 600 and the mother nail 700, and then the cloth moves to the riveting device 500 to complete the riveting fixation of the sub-nail 600 and the mother nail 700.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0044] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A polyester mesh edge sealing device, characterized in that: include: A cloth conveyor belt and a folding device, a punching device, a rivet feeding device and a riveting device arranged in sequence along the conveying direction of the cloth conveyor belt; The folding device is arranged on the same side as the punching device, and comprises a fixed bracket, a first cylinder, a flip block and a flip plate, wherein the fixed bracket is fixed on the cloth conveyor belt, the bottom of the first cylinder is connected to the fixed bracket, one end of the flip block is connected to the output end of the first cylinder, and the other end is rotatably connected to the fixed bracket, and the flip plate is fixedly connected to the flip block; The rivet feeding device comprises a sub-nail conveying mechanism and a mother nail conveying mechanism, wherein the mother nail conveying mechanism is mounted above the sub-nail conveying mechanism; The riveting device is arranged at the discharge end of the rivet feeding device, and the riveting device is used to fix the sub-nail and the mother nail together.
2. A polyester mesh edge sealing device according to claim 1, characterized in that: It also includes a flattening mechanism arranged at the discharge end of the folding device, the flattening mechanism includes a lifting cylinder, a first roller arranged at the output end of the lifting cylinder and a second roller arranged below the first roller, a gap is left between the first roller and the second roller for the folded edge of the cloth to pass through, the lifting cylinder drives the first roller away from or close to the folded edge of the cloth, and the flattening mechanism pressurizes and flattens the folded edge of the cloth.
3. The polyester mesh edge sealing device according to claim 2, characterized in that: A guide plate is arranged between the folding device and the flattening mechanism, an arc plate is arranged on one side of the guide plate, a guide groove for the folding to pass through is formed between the arc plate and the guide plate, and the folded edge of the cloth enters the guide groove after coming out of the flattening mechanism.
4. The polyester mesh edge sealing device according to claim 1, characterized in that: The sub-nail conveying mechanism includes a vibrating screening machine, a first feeding pipe and a material waiting device, and the material waiting device is connected to the vibrating screening machine through the first feeding pipe.
5. The polyester mesh edge sealing device according to claim 4, characterized in that: The material waiting device includes a second cylinder and a material placing assembly, the material placing assembly includes a material waiting tube with a hollow structure, a movable block arranged in the inner cavity of the material waiting tube and a push rod arranged at the bottom of the movable block, the material waiting tube and the second cylinder are both fixed on the material conveyor belt, the push rod is connected to the output end of the second cylinder, and the second cylinder drives the movable block to move up and down.
6. The polyester mesh edge sealing device according to claim 5, characterized in that: The end of the material-waiting pipe is provided with a feeding port for the sub-nail to enter the inner cavity, and the feeding port is connected with the discharge port of the first feeding pipe.
7. A polyester mesh edge sealing device according to any one of claims 4 to 6, characterized in that: The mother nail conveying mechanism includes a vibrating screening machine and a second feeding pipe, the discharge port of the second feeding pipe is provided with a movable door, and the movable door is used to change the opening and closing state of the discharge port of the second feeding pipe.
8. The polyester mesh edge sealing device according to claim 7, characterized in that: The female nail conveying mechanism is also provided with a third cylinder, the output end of the third cylinder is connected to the movable door, and the third cylinder drives the movable door to move to change the opening and closing state of the discharge port of the second feeding pipe.