Damping wear-resistant electromagnetic vibrator with cooling device
By designing protective components and refrigeration cabinets in the electromagnetic rapper, the problems of overheating and serious wear of the equipment are solved, and the effects of reducing friction resistance and extending service life are achieved.
Patent Information
- Application Number
- CN202420529917.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing electromagnetic vibrators will generate a lot of heat during their operation, causing overheating and damage to the equipment, and the large friction resistance will lead to serious wear and affecting the service life.
A shock-absorbing and wear-resistant electromagnetic rapper with a cooling device is designed. By installing protective components and a refrigeration cabinet in the body of the electromagnetic rapper, the friction resistance is reduced and the temperature of the rapping rod is cooled. The protective components include wear-resistant rings, connecting seats and threaded holes, which are designed to facilitate maintenance through sliding connections; the refrigeration cabinet is cooled by blowing cold air into the support tube to prevent heat from entering the electromagnetic vibrator body.
Effectively reduce the frictional resistance of the electromagnetic vibrator body and the magnetic hammer stick, reduce wear, extend the service life of the equipment, and avoid overheating damage through the cooling device of the refrigeration cabinet.
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Figure CN222388788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic vibrators, in particular to a shock-absorbing and wear-resistant electromagnetic vibrator with a cooling device. Background Art
[0002] The electromagnetic silo wall vibrator is a special equipment used to prevent and eliminate blockages such as material silos and arching in silos, tanks, chutes and tubular channels. It can also be used as a vibration source for vibrating feeders, vibrating conveyors, vibrating hoppers, vibrating chutes, etc. When a DC voltage is applied to the coil in the electromagnetic hammer vibrator, a magnetic field will be generated around the coil, and the vibrating rod will be attracted and lifted under the action of the magnetic field force. When it is lifted to a certain height, the coil will be immediately de-energized and the magnetic field will disappear. At this time, the vibrating rod will fall freely under the action of gravity and hit the vibrating rod. The vibrating force generated is transmitted to the internal cathode and anode systems or airflow distribution devices through the vibrating rod, thereby achieving the purpose of vibrating and cleaning.
[0003] For example, a patent document with the announcement number CN219424621U discloses an electromagnetic rapper, comprising: a rapper body, comprising a first rapping assembly and a second rapping assembly arranged at intervals, the first rapping assembly comprising a first sleeve and a first rapping rod arranged in the first sleeve; the second rapping assembly comprising a second sleeve and a second rapping rod arranged in the second sleeve, the first rapping rod and the second rapping rod being coaxially arranged; the first sleeve is grounded; a rapping assembly, connected to the end of the first rapping rod away from the second rapping rod, used for rapping the anode plate of the dust collector, the rapping assembly is connected to the first sleeve and grounded through a first grounding assembly; a second grounding assembly, one end of the second grounding assembly is connected to the first rapping rod, and the other end is connected to the first sleeve, the electromagnetic rapper arranges the second grounding assembly between the first rapping rod and the first sleeve, and the floating potential generated by the collision between the first rapping rod and the second rapping rod is discharged to the ground through the second grounding assembly, thereby reducing the situation where the floating potential causes a circuit short circuit in the electromagnetic rapper.
[0004] The above-mentioned electromagnetic rapper is connected to the junction box of the second sleeve through electric wires, and the junction box is connected to the electromagnetic coil in the second sleeve. When the power supply device energizes the electromagnetic coil in the second sleeve, direct current will be generated in the electromagnetic coil. The magnetic force generated by the direct current will drive the second rapping rod in the second sleeve to be lifted to a certain height, and then the power is cut off. The magnetic force in the second sleeve disappears, and the second rapping rod naturally falls due to gravity and hits the first rapping rod in the first sleeve to generate a rapping force. The rapping force is transmitted to the rapping head through the insulating rod, and the rapping head hits the anode plate or cathode frame at the bottom to complete a rapping step. A large amount of heat will be generated when the rapping rod is rapping, and the heat will be transmitted to the rapping device body through the rapping rod, which will affect the normal operation of the rapping device body. For this reason, we propose a shock-absorbing and wear-resistant electromagnetic rapper with a cooling device. Utility Model Content
[0005] The purpose of the utility model is to provide a shock-absorbing and wear-resistant electromagnetic rapper with a cooling device to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shock-absorbing and wear-resistant electromagnetic vibrator with a cooling device, comprising an electromagnetic vibrator body and a protective component, a support seat is provided at the lower end of the electromagnetic vibrator body, the protective component is provided at the lower end of the support seat, a magnetic hammer rod is provided inside the protective component, and a sealing sleeve is provided at the lower end of the magnetic hammer rod, a vibrating rod is provided at the lower end of the sealing sleeve, and a supporting tube is provided outside the vibrating rod, a bottom box is provided at the right end of the supporting tube, and a refrigeration cabinet is provided at the upper right end of the bottom box, and an air outlet pipe is provided at the left end of the refrigeration cabinet.
[0007] Furthermore, the protective component includes a wear-resistant ring, a connecting seat and a threaded hole, the lower end of the wear-resistant ring is provided with a connecting seat, and the upper right end of the connecting seat is provided with a threaded hole, and the threaded holes are distributed in a circle about the center line of the connecting seat.
[0008] Furthermore, the protection assembly also includes an upper protection tube and a lower protection tube. The upper protection tube is arranged at the lower end of the connecting seat, and the lower protection tube is arranged at the lower end of the upper protection tube, and the upper protection tube and the lower protection tube are slidably connected.
[0009] Furthermore, the protection component also includes a slide groove and a sliding block. The front end of the lower protection tube is provided with a slide groove, and the interior of the slide groove is provided with a sliding block, and the sliding block is slidably connected to the slide groove.
[0010] The slider is fixedly connected to the upper protective tube. When the position of the rapping rod needs to be inspected, the connecting seat and the supporting seat on the top of the upper protective tube can be removed, and the upper protective tube can be slid downward to allow the slider to slide inside the slide groove, thereby adjusting the protective component in the stretched state to the contracted state, exposing the rapping rod for easy inspection.
[0011] Furthermore, a shock-absorbing sealing pad is arranged at the left end of the electromagnetic rapper body, and a junction box is arranged at the left end of the shock-absorbing sealing pad.
[0012] Furthermore, a threaded rod is arranged at the left end of the support seat, and a nut is arranged outside the threaded rod.
[0013] Furthermore, a muffler is provided at the left end of the air outlet pipe, and a one-way valve is provided at the left end of the muffler.
[0014] By connecting a muffler at the air outlet of the air outlet pipe, it can be used to reduce wind noise. By setting a one-way valve, it can prevent hot air from flowing back and affecting the normal operation of the refrigeration cabinet.
[0015] Furthermore, a fan is provided at the lower right end of the air outlet pipe, and a diverter pipe is provided at the lower end of the air outlet pipe.
[0016] The utility model provides a shock-absorbing and wear-resistant electromagnetic vibrator with a cooling device, which has the following beneficial effects: through the design of the protective component, the friction resistance between the electromagnetic vibrator body and the magnetic hammer rod is reduced, and the wear is reduced, which is beneficial to extending the service life of the electromagnetic vibrator; cold air is blown into the supporting pipe through the refrigeration cabinet to cool the vibrating rod, thereby avoiding overheating and damage to the electromagnetic vibrator body.
[0017] 1. The utility model fixes the connecting seat at the top of the upper protective tube and the connecting seat at the bottom of the lower protective tube to the supporting seat respectively through bolts and threaded holes. At this time, the protective component is in a stretched state, and the magnetic hammer rod is inside the protective component, thereby preventing it from being weathered and damaged by high temperature and wind and rain erosion, and the wear-resistant ring is fixed between the connecting seat and the supporting seat, thereby reducing the friction resistance between the electromagnetic vibrator body and the magnetic hammer rod and reducing wear. When the position of the vibrator rod is to be inspected, the connecting seat and the supporting seat at the top of the upper protective tube can be disassembled, and the upper protective tube can be slid downward to make the slider slide inside the slide groove, thereby adjusting the stretched protective component to a contracted state, exposing the vibrator rod, and then maintenance can be carried out. The shock-absorbing sealing pad can reduce the working vibration of the junction box to ensure the stable connection between the junction box and the electromagnetic vibrator body. Through the design of the protective component, the friction resistance between the electromagnetic vibrator body and the magnetic hammer rod is reduced, and wear is reduced, which is beneficial to extending the service life of the electromagnetic vibrator.
[0018] 2. The utility model installs a cooling device on the bottom box, and the refrigeration cabinet produces cold powder, which is discharged through an outlet pipe. A fan is connected to the output end of the outlet pipe, and the fan is connected to a one-way valve, so that air can be continuously blown to the outlet pipe. A muffler is connected to the air outlet of the fan to reduce wind noise. A shunt pipe is connected to the outlet of the outlet pipe, and the shunt pipe is connected to multiple support pipes. The cold air output by the refrigeration cabinet passes through the shunt pipe, and the cold air at the fan outlet is passed into the multiple support pipes. The cold air cools the rapping rods in the support pipes, thereby achieving the goal that the rapping rods of the electromagnetic rapping device do not transfer heat to the upper electromagnetic rapping body, and multiple rapping rods can be cooled at the same time, avoiding the phenomenon of overheating and damage of the electromagnetic rapping body. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of a shock-absorbing and wear-resistant electromagnetic rapper with a cooling device of the utility model;
[0020] Figure 2 It is a front view structural schematic diagram of a shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to the utility model;
[0021] Figure 3The utility model is a shock-absorbing and wear-resistant electromagnetic vibrator with a cooling device Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of a protective component of a shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to the utility model.
[0023] In the figure: 1. Electromagnetic vibrator body; 2. Junction box; 3. Shock-absorbing gasket; 4. Threaded rod; 5. Nut; 6. Support seat; 7. Vibrating rod; 8. Support tube; 9. Magnetic hammer rod; 10. Protection assembly; 1001. Wear-resistant ring; 1002. Connecting seat; 1003. Threaded hole; 1004. Upper protection tube; 1005. Lower protection tube; 1006. Slide; 1007. Slider; 11. Sealing sleeve; 12. Bottom box; 13. Refrigeration cabinet; 14. Exhaust pipe; 15. Fan; 16. Muffler; 17. One-way valve; 18. Diverter pipe. DETAILED DESCRIPTION
[0024] like Figure 1 , Figure 3 and Figure 4 As shown, a shock-absorbing and wear-resistant electromagnetic rapper with a cooling device includes an electromagnetic rapper body 1 and a protective component 10. A support seat 6 is provided at the lower end of the electromagnetic rapper body 1, and the protective component 10 is provided at the lower end of the support seat 6. A shock-absorbing sealing pad 3 is provided at the left end of the electromagnetic rapper body 1, and a junction box 2 is provided at the left end of the shock-absorbing sealing pad 3. A threaded rod 4 is provided at the left end of the support seat 6, and a nut 5 is provided on the outside of the threaded rod 4. A magnetic hammer rod 9 is provided inside the protective component 10, and the lower end of the magnetic hammer rod 9 is provided with a nut 5. A sealing sleeve 11 is provided at the end, and the protective component 10 includes a wear-resistant ring 1001, a connecting seat 1002 and a threaded hole 1003. The lower end of the wear-resistant ring 1001 is provided with a connecting seat 1002, and the upper right end of the connecting seat 1002 is provided with a threaded hole 1003, and the threaded holes 1003 are distributed in a circle with respect to the center line of the connecting seat 1002. Through the design of the protective component 10, the friction resistance between the electromagnetic vibrator body 1 and the magnetic hammer rod 9 is reduced, the wear is reduced, and it is beneficial to extend the service life of the electromagnetic vibrator.
[0025] like Figure 1 and Figure 4As shown, the protection component 10 also includes an upper protection tube 1004 and a lower protection tube 1005. The upper protection tube 1004 is provided at the lower end of the connecting seat 1002, and the lower protection tube 1005 is provided at the lower end of the upper protection tube 1004. The upper protection tube 1004 and the lower protection tube 1005 are slidably connected. The protection component 10 also includes a slide groove 1006 and a slider 1007. The front end of the lower protection tube 1005 is provided with a slide groove 1006, and the slider 1007 is provided inside the slide groove 1006. 007, and the slider 1007 is slidably connected to the slide groove 1006, and the slider 1007 is fixedly connected to the upper protective tube 1004. When the position of the rapping rod is to be inspected, the connecting seat 1002 and the supporting seat 6 on the top of the upper protective tube 1004 can be disassembled, and the upper protective tube 1004 can be slid downward to make the slider 1007 slide inside the slide groove 1006, so that the protective component 10 in the stretched state can be adjusted to the contracted state, exposing the rapping rod for easy inspection.
[0026] like Figure 1 and Figure 2 As shown, a rapping rod 7 is provided at the lower end of the sealing sleeve 11, and a supporting tube 8 is provided on the outside of the rapping rod 7, a bottom box 12 is provided at the right end of the supporting tube 8, and a refrigeration cabinet 13 is provided at the upper right end of the bottom box 12, an air outlet pipe 14 is provided at the left end of the refrigeration cabinet 13, a fan 15 is provided at the lower right end of the air outlet pipe 14, and a shunt pipe 18 is provided at the lower end of the air outlet pipe 14, and cold air is blown into the supporting tube 8 through the refrigeration cabinet 13 to cool the rapping rod 7 and avoid overheating and damage of the electromagnetic rapper body 1.
[0027] like Figure 2 As shown, a muffler 16 is provided at the left end of the air outlet pipe 14, and a one-way valve 17 is provided at the left end of the muffler 16. By connecting the muffler 16 at the air outlet of the air outlet pipe 14, it can be used to reduce wind noise. By setting the one-way valve 17, hot air backflow can be prevented to affect the normal operation of the refrigeration cabinet 13.
[0028] In summary, when the shock-absorbing and wear-resistant electromagnetic vibrator with a cooling device is used, the electromagnetic vibrator body 1 is first connected to the lower end support seat 6 through the threaded rod 4 and the nut 5, and the connecting seat 1002 at the top of the upper protective tube 1004 and the connecting seat 1002 at the bottom of the lower protective tube 1005 are respectively fixed to the support seat 6 through bolts and threaded holes 1003. At this time, the protective component 10 is in a stretched state, and the magnetic hammer rod 9 is inside the protective component 10, thereby preventing it from being weathered and damaged by high temperature and wind and rain erosion, and the wear-resistant ring 1001 is fixed to the connecting seat 1002. The connecting seat 1002 and the supporting seat 6 are located between the electromagnetic vibrator body 1 and the magnetic hammer rod 9 to reduce friction and reduce wear. When the position of the vibrating rod is to be inspected, the connecting seat 1002 and the supporting seat 6 on the top of the upper protective tube 1004 can be disassembled, and the upper protective tube 1004 can be slid downward to allow the slider 1007 to slide inside the slide groove 1006, so that the protective component 10 in the stretched state can be adjusted to the contracted state, exposing the vibrating rod for inspection. The shock-absorbing sealing pad 3 can reduce the working vibration of the junction box 2 to ensure that the junction box 2 and the electromagnetic vibrator are in good contact. The electromagnetic vibrator body 1 is stably connected. The friction resistance between the electromagnetic vibrator body 1 and the magnetic hammer rod 9 is reduced through the design of the protective component 10, and the wear is reduced. The refrigeration cabinet 13 is a common refrigeration equipment, which is composed of a compressor, a condenser, an expansion valve, an evaporator, etc. The refrigeration cabinet 13 is installed on the bottom box 12. The refrigeration cabinet 13 produces cold powder, which is discharged through the outlet pipe 14. The output end of the outlet pipe 14 is connected to a fan 15, and the fan 15 is connected to a one-way valve 17, which can continuously blow air to the outlet pipe 14. The outlet of the fan 15 is connected to a muffler 16 for To reduce wind noise, a shunt pipe 18 is connected to the outlet of the air outlet pipe 14, and the shunt pipe 18 is connected to multiple support pipes 8. The cold air output by the refrigeration cabinet 13 passes through the shunt pipe 18, and the cold air at the outlet of the fan 15 is passed into the multiple support pipes 8. The cold air cools the rapping rod 7 in the support pipe 8, thereby achieving the goal that the rapping rod 7 of the electromagnetic rapping device does not transfer heat to the upper electromagnetic rapper body 1, and multiple rapping rods 7 can be cooled at the same time, avoiding the phenomenon of overheating and damage of the electromagnetic rapper body 1. This is the working principle of the shock-absorbing and wear-resistant electromagnetic rapper with a cooling device.
Claims
1. A shock-absorbing and wear-resistant electromagnetic rapper with a cooling device, comprising an electromagnetic rapper body (1) and a protective component (10), characterized in that: A support base (6) is provided at the lower end of the electromagnetic rapper body (1), the protection component (10) is provided at the lower end of the support base (6), a magnetic hammer rod (9) is provided inside the protection component (10), and a sealing sleeve (11) is provided at the lower end of the magnetic hammer rod (9), a rapping rod (7) is provided at the lower end of the sealing sleeve (11), and a support pipe (8) is provided outside the rapping rod (7), a bottom box (12) is provided at the right end of the support pipe (8), and a refrigeration cabinet (13) is provided at the upper right end of the bottom box (12), and an air outlet pipe (14) is provided at the left end of the refrigeration cabinet (13).
2. The shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 1, characterized in that: The protective component (10) comprises a wear-resistant ring (1001), a connecting seat (1002) and a threaded hole (1003); the connecting seat (1002) is arranged at the lower end of the wear-resistant ring (1001), and the threaded hole (1003) is arranged at the upper right end of the connecting seat (1002), and the threaded holes (1003) are distributed in a circle about the center line of the connecting seat (1002).
3. A shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 2, characterized in that: The protection assembly (10) further comprises an upper protection tube (1004) and a lower protection tube (1005); the upper protection tube (1004) is arranged at the lower end of the connection seat (1002), and the lower protection tube (1005) is arranged at the lower end of the upper protection tube (1004); and the upper protection tube (1004) and the lower protection tube (1005) are slidably connected.
4. The shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 3 is characterized in that: The protection component (10) further comprises a slide groove (1006) and a slider (1007); the front end of the lower protection tube (1005) is provided with a slide groove (1006), and the interior of the slide groove (1006) is provided with a slider (1007), and the slider (1007) is slidably connected to the slide groove (1006).
5. The shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 1, characterized in that: A shock-absorbing sealing pad (3) is arranged at the left end of the electromagnetic vibrator body (1), and a junction box (2) is arranged at the left end of the shock-absorbing sealing pad (3).
6. The shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 1, characterized in that: A threaded rod (4) is arranged at the left end of the support seat (6), and a nut (5) is arranged outside the threaded rod (4).
7. The shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 1, characterized in that: A muffler (16) is arranged at the left end of the air outlet pipe (14), and a one-way valve (17) is arranged at the left end of the muffler (16).
8. The shock-absorbing and wear-resistant electromagnetic rapper with a cooling device according to claim 1, characterized in that: A fan (15) is provided at the lower right end of the air outlet pipe (14), and a diverter pipe (18) is provided at the lower end of the air outlet pipe (14).
Citation Information
Patent Citations
Electromagnetic vibrator
CN219424621U