Blanking device for thrust wheel shaft
By designing the feeding processing mechanism and fixture mechanism of the heavy wheel axis, it solves the problem of low feeding efficiency caused by the high temperature of the heavier axis after the thermal treatment of the axis of the heat treatment. efficiency.
Patent Information
- Application Number
- CN202420574381.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-03-25
AI Technical Summary
After the heat treatment of the supporting wheel shaft, the surface temperature is high, and the operator cannot pick up the workpiece normally, resulting in the inability to effectively cooperate with the robot handle, which reduces work efficiency and production efficiency.
A branched wheel axis rename device is designed, including the feeding processing mechanism and fixture mechanism. The feeding processing mechanism realizes the transportation and cooling of the branches through the transmission component and the cold material component, and the fixture mechanism is clamped through the motor and limited bar system to obtain a branches axis.
This device can quickly cool down the heavy wheel axis, reduce its temperature, and then improve the efficiency of artificial feeding and mechanical grasses, and improve the production efficiency of the branches and operators.
Smart Images

Figure CN222388881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking devices, in particular to a track wheel shaft blanking device. Background Art
[0002] The road roller is used to support the weight of the tractor and is an engineering machinery that rolls on the guide rails or track shoe surfaces of the tracks. During the manufacturing process of the road roller shaft, the road roller shaft needs to be heat treated and then removed after the treatment. Therefore, a material removal device is required to remove the heat-treated road roller shaft.
[0003] In the prior art, when unloading the supporting wheel shaft, a robot gripper is usually used to remove the supporting wheel shaft from the equipment, and the supporting wheel shaft is placed at the unloading station, and the operator takes the workpiece away. However, in actual use, since the supporting wheel shaft has undergone heat treatment and the surface temperature is high, the operator cannot pick up the workpiece normally, resulting in the inability of manual unloading to form an effective coordination with the robot gripper, resulting in low work efficiency and production efficiency. Therefore, it is necessary to improve a supporting wheel shaft unloading device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a device for unloading a track wheel shaft to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a loading wheel axle unloading device, comprising a bottom plate, a unloading processing mechanism is arranged on the top of the bottom plate, and a clamping mechanism is arranged on the bottom of the unloading processing mechanism.
[0006] The material unloading processing mechanism includes a material conveying component and a cold material component, and the cold material component is arranged on the right side of the material conveying component.
[0007] Preferably, the feeding assembly includes a limit rod frame, the limit rod frame is fixedly installed on the top of the base plate, the top of the base plate is fixedly installed with a threaded rod frame, the outside of the limit rod frame is slidably installed with a moving block, the inside of the moving block is fixedly installed with a motor 1, the right side of the transmission shaft of the motor 1 is fixedly installed with a transmission roller 1, the external transmission of the transmission roller 1 is installed with a transmission belt, the internal transmission of the transmission belt is installed with a transmission roller 2, the left side of the transmission roller 2 is fixedly installed with a rotating threaded sleeve, and the bottom of the moving block is fixedly installed with an electric push rod, which is convenient for moving the clamping mechanism through the feeding assembly.
[0008] Preferably, the rotating threaded sleeve is rotatably mounted inside the moving block, and the inside of the rotating threaded sleeve is threadably mounted with the outside of the threaded rod frame, so as to facilitate position adjustment under normal conditions.
[0009] Preferably, the cold material assembly includes a cooling water tank, which is fixedly mounted on the top of the base plate, a feed roller frame and a heat conductive block are fixedly mounted on the inner side of the bottom of the cooling water tank, a vertical frame is fixedly mounted on the top of the feed roller frame, a water spray head is fixedly mounted on the inner side of the top of the vertical frame, a water pipe is fixedly mounted on the top of the water spray head, a water pump is fixedly mounted on the end of the water pipe away from the water spray head, a water suction pipe is fixedly mounted on the right side of the water pump, a cooling fan is fixedly mounted on the front of the heat conductive block, a material storage table is fixedly mounted on the top of the base plate, and a water filter slide is fixedly mounted on the inner side of the feed roller frame, so as to facilitate cooling of the workpiece after heat treatment through the cold material assembly.
[0010] Preferably, holes are provided at corresponding positions of the cooling water tank and the water pumping pipe, and the water pumping pipe is fixedly installed inside the hole provided inside the cooling water tank, so as to facilitate water pumping under normal conditions.
[0011] Preferably, the clamping mechanism includes a mounting rod plate, the mounting rod plate is fixedly mounted on the bottom of the electric push rod, an L-shaped lower plate is fixedly mounted on the bottom of the mounting rod plate, a motor 2 is fixedly mounted on the top of the L-shaped lower plate, an independent threaded rod is fixedly mounted on the bottom of the transmission shaft of the motor 2, an internal threaded limit strip is mounted on the external thread of the independent threaded rod, a rotating arm 1 and a rotating arm 2 are rotatably mounted inside the internal threaded limit strip, a rotating arm 3 is rotatably mounted on the ends of the rotating arm 1 and the rotating arm 2 away from the internal threaded limit strip, a clamping block is fixedly mounted on the inner side of the rotating arm 3, a rotating arm 4 is rotatably mounted on the outer side of the rotating arm 1, and a limiting column is fixedly mounted on the inner side of the back of the L-shaped lower plate, so as to facilitate clamping of the supporting wheel shaft by the clamping mechanism.
[0012] Preferably, a limiting slot block is provided on the inner side of the back of the L-shaped lower plate, and the internal thread limiting strip is slidably installed inside the limiting slot block provided on the inner side of the back of the L-shaped lower plate, and the end of the rotating arm four away from the rotating arm one is rotatably installed on the outside of the limiting column, thereby improving stability.
[0013] Compared with the prior art, the utility model provides a supporting wheel shaft unloading device, which has the following
[0014] Beneficial effects:
[0015] The roller shaft unloading device, through the set unloading processing mechanism, during use, drives the electric push rod to make the roller shaft rise, drives the motor one, makes the driving roller one rotate, and under the transmission of the transmission belt, the driving roller two drives the rotating threaded sleeve to rotate, so that the moving block drives the roller shaft to move to the right, and drives the motor two to make the roller shaft be placed on the top of the feeding roller frame, and is transported by the feeding roller frame. During the transportation process, drives the water pump, and the water spray head can spray water to cool the roller shaft, and the water generated by the spraying will pass through the feeding roller frame again and flow into the inside of the cooling water tank, and the heat conduction block is used for heat conduction, and the heat dissipation fan is used for heat dissipation, so that the water in the cooling water tank can be circulated and cooled, and the cooled roller shaft will roll from the top of the water filter slide plate to the top of the storage platform for storage, and the cooling treatment method of the roller shaft can make it cool quickly, so that the manual unloading and the mechanical gripper can be better coordinated, thereby improving the production efficiency of the roller shaft and the work efficiency of the operator.
[0016] 2. The loading wheel shaft unloading device, through the set clamping mechanism, during use, drives motor 2 to rotate the independent threaded rod, so that the internal thread limit strip can rise under the restriction of the limit slot block. At this time, rotating arm 1 and rotating arm 2 rotate, so that rotating arm 3 can drive the clamping block to move inward, and use the clamping block to clamp the loading wheel shaft and take it out of the heat treatment equipment. The set rotating arm 4 will rotate outside the limit column to ensure stability, thereby realizing the function of grabbing the loading wheel shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the appearance structure of the material handling mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the mobile block and its related structures of the utility model;
[0021] Figure 4 This is a schematic diagram of the cross-sectional appearance structure of the cold material component of the utility model;
[0022] Figure 5 This is a schematic diagram of the exploded appearance structure of the clamping mechanism of the utility model.
[0023] In the figure: 1, bottom plate; 2, material handling mechanism; 21, feeding assembly; 211, limit rod frame; 212, threaded rod frame; 213, moving block; 214, motor 1; 215, transmission roller 1; 216, transmission belt; 217, transmission roller 2; 218, rotating thread sleeve; 219, electric push rod; 22, cold material assembly; 221, cooling water tank; 222, feeding roller frame; 223, stand; 224, sprinkler head; 225, Water pipe; 226, water pump; 227, water extraction pipe; 228, heat transfer block; 229, cooling fan; 2210, material storage table; 2211, water filter slide plate; 3, material clamping mechanism; 31, mounting rod plate; 32, L-shaped lower plate; 33, motor two; 34, independent threaded rod; 35, internal thread limit strip; 36, rotating arm one; 37, rotating arm two; 38, rotating arm three; 39, clamping block; 310, rotating arm four; 311, limit column. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Embodiment 1:
[0027] See also Figure 1-4 The utility model provides a technical solution: a loading wheel axle unloading device, comprising a bottom plate 1, a unloading processing mechanism 2 is arranged on the top of the bottom plate 1, and a clamping mechanism 3 is arranged on the bottom of the unloading processing mechanism 2.
[0028] The material handling mechanism 2 includes a material conveying component 21 and a cold material component 22 . The cold material component 22 is arranged on the right side of the material conveying component 21 .
[0029] Furthermore, the feeding assembly 21 includes a limiting rod frame 211, which is fixedly installed on the top of the base plate 1, and a threaded rod frame 212 is fixedly installed on the top of the base plate 1. A moving block 213 is slidably installed outside the limiting rod frame 211, and a motor 214 is fixedly installed inside the moving block 213. A transmission roller 215 is fixedly installed on the right side of the transmission shaft of the motor 214, and a transmission belt 216 is installed on the external transmission of the transmission roller 215. A transmission roller 217 is installed on the internal transmission of the transmission belt 216, and a rotating threaded sleeve 218 is fixedly installed on the left side of the transmission roller 217. An electric push rod 219 is fixedly installed on the bottom of the moving block 213 to facilitate the movement of the clamping mechanism 3 through the feeding assembly 21.
[0030] Furthermore, the rotating threaded sleeve 218 is rotatably installed inside the moving block 213, and the inside of the rotating threaded sleeve 218 is threadably installed with the outside of the threaded rod frame 212, so as to facilitate position adjustment under normal conditions.
[0031] Furthermore, the cold material assembly 22 includes a cooling water tank 221, which is fixedly installed on the top of the base plate 1, and a feed roller frame 222 and a heat conductive block 228 are fixedly installed on the inner side of the bottom of the cooling water tank 221, and a stand 223 is fixedly installed on the top of the feed roller frame 222, and a water spray head 224 is fixedly installed on the inner side of the top of the stand 223, and a water pipe 225 is fixedly installed on the top of the water spray head 224, and a water pump 226 is fixedly installed on the end of the water pipe 225 away from the water spray head 224, and a water pump 227 is fixedly installed on the right side of the water pump 226, and a cooling fan 229 is fixedly installed on the front of the heat conductive block 228, a material storage table 2210 is fixedly installed on the top of the base plate 1, and a water filter slide plate 2211 is fixedly installed on the inner side of the feed roller frame 222, so as to facilitate cooling of the workpiece after heat treatment through the cold material assembly 22.
[0032] Furthermore, holes are provided at corresponding positions of the cooling water tank 221 and the water pumping pipe 227, and the water pumping pipe 227 is fixedly installed inside the hole provided inside the cooling water tank 221, so as to facilitate water pumping under normal conditions.
[0033] Embodiment 2:
[0034] See also Figure 5, and combined with Example 1, it is further obtained that the clamping mechanism 3 includes a mounting rod plate 31, the mounting rod plate 31 is fixedly installed at the bottom of the electric push rod 219, an L-shaped lower plate 32 is fixedly installed at the bottom of the mounting rod plate 31, a motor 2 33 is fixedly installed on the top of the L-shaped lower plate 32, an independent threaded rod 34 is fixedly installed at the bottom of the transmission shaft of the motor 2 33, an external thread of the independent threaded rod 34 is installed with an internal thread limit strip 35, a rotating arm 1 36 and a rotating arm 2 37 are rotatably installed inside the internal thread limit strip 35, and a rotating arm 3 38 is rotatably installed at one end of the rotating arm 1 36 and the rotating arm 2 37 away from the internal thread limit strip 35, a clamping block 39 is fixedly installed on the inner side of the rotating arm 38, a rotating arm 4 310 is rotatably installed on the outer side of the rotating arm 1 36, and a limiting column 311 is fixedly installed on the inner side of the back of the L-shaped lower plate 32, so as to facilitate the clamping of the supporting wheel shaft by the clamping mechanism 3.
[0035] Furthermore, a limiting groove block is provided on the inner side of the back of the L-shaped lower plate 32, and the internal thread limiting strip 35 is slidably installed inside the limiting groove block provided on the inner side of the back of the L-shaped lower plate 32, and one end of the rotating arm 4 310 away from the rotating arm 1 36 is rotatably installed on the outside of the limiting column 311, thereby improving stability.
[0036] In actual operation, when this device is used, the motor 2 33 is driven to rotate the independent threaded rod 34, so that the internal threaded limit strip 35 can rise under the restriction of the limit slot block. At this time, the rotating arm 1 36 and the rotating arm 2 37 rotate, so that the rotating arm 38 can drive the clamping block 39 to move inward, and the clamping block 39 is used to clamp the supporting wheel shaft and take it out of the heat treatment equipment. The set rotating arm 4 310 will rotate outside the limiting column 311 to ensure stability and realize the function of grabbing the supporting wheel shaft. The electric push rod 219 is driven to make the supporting wheel shaft rise, and the motor 1 214 is driven to make the transmission roller 1 215 rotate. Under the transmission of the transmission belt 216, the transmission roller 217 drives the rotating threaded sleeve 218 to rotate, so that the moving block 213 drives the supporting wheel shaft to move to the right The driving motor 223 is driven to move, so that the supporting wheel shaft is placed on the top of the feeding roller frame 222, and the feeding roller frame 222 is used to transport it. During the transportation process, the water pump 226 is driven, and the water spray head 224 can spray water to cool the supporting wheel shaft. The water generated by the spraying will pass through the feeding roller frame 222 again and flow into the interior of the cooling water tank 221. The heat conduction block 228 is used for heat conduction, and the heat dissipation fan 229 is used for heat dissipation. The water inside the cooling water tank 221 can be dissipated to circulate and cool down. The cooled supporting wheel shaft will roll from the top of the water filtering slide plate 2211 to the top of the storage platform 2210 for storage. The cooling treatment method for the supporting wheel shaft can cool it down quickly, so that manual unloading and mechanical grippers can better cooperate, thereby improving the production efficiency of the supporting wheel shaft and the work efficiency of the operator.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A device for unloading a track roller shaft, comprising a bottom plate (1), characterized in that: A material unloading processing mechanism (2) is arranged on the top of the bottom plate (1), and a material clamping mechanism (3) is arranged on the bottom of the material unloading processing mechanism (2); The material unloading processing mechanism (2) comprises a material conveying component (21) and a cold material component (22), wherein the cold material component (22) is arranged on the right side of the material conveying component (21).
2. The device for unloading a track wheel shaft according to claim 1, characterized in that: The feeding assembly (21) comprises a limit rod frame (211), the limit rod frame (211) is fixedly mounted on the top of the base plate (1), a threaded rod frame (212) is fixedly mounted on the top of the base plate (1), a moving block (213) is slidably mounted on the outside of the limit rod frame (211), a motor 1 (214) is fixedly mounted inside the moving block (213), a transmission roller 1 (215) is fixedly mounted on the right side of the transmission shaft of the motor 1 (214), a transmission belt (216) is mounted on the outside of the transmission roller 1 (215), a transmission roller 2 (217) is mounted on the inside of the transmission belt (216), a rotating threaded sleeve (218) is fixedly mounted on the left side of the transmission roller 2 (217), and an electric push rod (219) is fixedly mounted on the bottom of the moving block (213).
3. The device for unloading a track roller shaft according to claim 2, characterized in that: The rotating thread sleeve (218) is rotatably mounted inside the moving block (213), and the inside of the rotating thread sleeve (218) is threadably mounted with the outside of the threaded rod frame (212).
4. The device for unloading a track roller shaft according to claim 1, characterized in that: The cold material assembly (22) comprises a cooling water tank (221), the cooling water tank (221) is fixedly mounted on the top of the bottom plate (1), a feed roller frame (222) and a heat conducting block (228) are fixedly mounted on the inner side of the bottom of the cooling water tank (221), a stand (223) is fixedly mounted on the top of the feed roller frame (222), a water spray head (224) is fixedly mounted on the inner side of the top of the stand (223), and the top of the water spray head (224) is fixedly mounted on the inner side of the top of the stand (223). A water delivery pipe (225) is fixedly installed, a water pump (226) is fixedly installed at one end of the water delivery pipe (225) away from the water spray head (224), a water extraction pipe (227) is fixedly installed on the right side of the water pump (226), a cooling fan (229) is fixedly installed on the front of the heat conduction block (228), a material storage platform (2210) is fixedly installed on the top of the bottom plate (1), and a water filter slide plate (2211) is fixedly installed on the inner side of the material delivery roller frame (222).
5. The device for unloading a track roller shaft according to claim 4, characterized in that: The cooling water tank (221) and the water pumping pipe (227) are provided with holes at corresponding positions, and the water pumping pipe (227) is fixedly installed inside the hole provided inside the cooling water tank (221).
6. The device for unloading a track roller shaft according to claim 1, characterized in that: The clamping mechanism (3) comprises a mounting rod plate (31), wherein the mounting rod plate (31) is fixedly mounted on the bottom of the electric push rod (219), an L-shaped lower plate (32) is fixedly mounted on the bottom of the mounting rod plate (31), a second motor (33) is fixedly mounted on the top of the L-shaped lower plate (32), an independent threaded rod (34) is fixedly mounted on the bottom of the transmission shaft of the second motor (33), an internal threaded limit strip (35) is mounted on the external thread of the independent threaded rod (34), and the internal threaded limit strip (35) is fixedly mounted on the external thread of the independent threaded rod (34). A rotating arm 1 (36) and a rotating arm 2 (37) are rotatably mounted inside the threaded limit strip (35); a rotating arm 3 (38) is rotatably mounted on one end of the rotating arm 1 (36) and the rotating arm 2 (37) away from the internal threaded limit strip (35); a clamping block (39) is fixedly mounted on the inner side of the rotating arm 3 (38); a rotating arm 4 (310) is rotatably mounted on the outer side of the rotating arm 1 (36); and a limiting column (311) is fixedly mounted on the inner side of the back of the L-shaped lower plate (32).
7. The device for unloading a track roller shaft according to claim 6, characterized in that: A limiting groove block is provided on the inner side of the back of the L-shaped lower plate (32), and the internal thread limiting strip (35) is slidably installed inside the limiting groove block provided on the inner side of the back of the L-shaped lower plate (32), and one end of the rotating arm four (310) away from the rotating arm one (36) is rotatably installed on the outside of the limiting column (311).