Bucket elevator for conveying waste incineration fly ash
By designing a feed channel with a scraper shaft and scraper paddle in the bucket elevator of the garbage incineration equipment, the problem of fly ash sticking to the inner wall is solved, achieving smooth transmission and improving efficiency.
Patent Information
- Application Number
- CN202421251935.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During the transmission of fly ash by the existing waste incineration equipment, the bucket elevators in the existing waste incineration equipment are prone to bonding on the inner wall of the feed channel due to moisture or material characteristics, resulting in a reduction in the conveying volume and increasing the difficulty of maintenance.
A feed channel including vertical, arc-shaped transitions and horizontal sections is designed, with a built-in scraper shaft and a rotating scraper paddle. Through the cooperation of the scraper shaft and scraper paddle, fly ash is prevented from accumulating on the inner wall. Ensure smooth transmission.
It effectively avoids the accumulation of fly ash on the inner wall of the feed channel, ensures smooth transmission, improves transmission efficiency, and reduces maintenance difficulty.
Smart Images

Figure CN222388910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of garbage incineration equipment, in particular to a bucket elevator used for transmitting fly ash from garbage incineration. Background Art
[0002] The waste incineration power plant collects domestic waste and incinerates it in a unified manner. It uses the heat from incineration to generate electricity while treating the waste gas generated by incineration in a unified manner, making rational use of resources while avoiding waste gas pollution. After the incineration of waste, a certain amount of fly ash will be generated. This part of the fly ash is captured by the flue gas purification equipment and transferred to the fly ash storage tank by the bucket elevator for subsequent resource utilization or stabilized landfill.
[0003] A bucket elevator generally includes a fuselage, a lifting chamber is vertically arranged inside the fuselage, a feed channel is arranged near the bottom of the fuselage, one end of the feed channel serves as a feed port, and the other end is connected to the lifting chamber, a discharge channel is arranged near the top of the fuselage, one end of the discharge channel serves as a discharge port, and the other end is connected to the lifting chamber, a driving sprocket located at the top and a driven sprocket located at the bottom are rotatably arranged in the lifting chamber, the driving sprocket and the driven sprocket sleeve are provided with a transmission chain, a hopper is fixedly arranged on the transmission chain for lifting fly ash from the bottom of the lifting chamber to the top and then pouring it into the discharge channel, a driving platform is arranged around the top on the outside of the fuselage, and the driving platform is provided with a lifting motor for driving the driving sprocket to rotate.
[0004] The bucket elevator with the above structure has certain disadvantages. Fly ash adheres to and accumulates on the inner wall of the feed channel due to moisture in the gas or the characteristics of the material contained therein. Over time, the flow area of the feed channel is reduced, and the conveying capacity of the elevator is also reduced. On the one hand, it takes a certain amount of time to discover the reduction in conveying capacity. On the other hand, the outer shell needs to be disassembled to clean the inner wall, which brings a lot of inconvenience to maintenance. Summary of the invention
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a bucket elevator for transporting fly ash from garbage incineration, which ensures smooth transmission.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: it comprises a fuselage, a lifting chamber is vertically arranged in the fuselage, a feeding channel is arranged near the bottom of the fuselage, one end of the feeding channel serves as a feeding port, and the other end is connected to the lifting chamber, a discharging channel is arranged near the top of the fuselage, one end of the discharging channel serves as a discharging port, and the other end is connected to the lifting chamber, a driving sprocket located at the top and a driven sprocket located at the bottom are rotatably arranged in the lifting chamber, the driving sprocket and the driven sprocket are sleeved with a transmission chain, and the transmission chain is fixedly provided with a The bottom of the lifting chamber is lifted to the top and then poured into the hopper of the discharge channel. A driving platform is arranged around the top on the outside of the fuselage. The driving platform is provided with a lifting motor that drives the active sprocket to rotate. It is characterized in that: the feed channel includes a vertically arranged first section, an arc-shaped transition second section and a horizontally arranged third section from the feed port to the lifting chamber, a scraper shaft is rotatably arranged in the second section, and scraper plates are equidistantly arranged on the outer circumference of the scraper shaft for scraping the inner wall and moving the fly ash to the lifting chamber when rotating, and a scraper motor that drives the scraper shaft to rotate is arranged on the outside of the fuselage.
[0007] By adopting the above technical scheme, the captured fly ash is poured into the feed port, and the fly ash falls between adjacent scraper plates and is transmitted as the scraper shaft rotates. After it rotates to be opposite to the lifting chamber, the inertia of the fly ash sends it into the lifting chamber. The above structure has the following advantages: ① Multiple scraper plates cooperate, and when the scraper shaft rotates, the second section of the inner wall where fly ash is easily accumulated is continuously scraped to avoid the possibility of fly ash accumulation on the inner wall and ensure smooth transmission; ② In addition to scraping the inner wall, the scraper plates also assist the fly ash entering the feed channel, so that it can quickly turn and pass through the feed channel, thereby improving the transmission efficiency while reducing the residence time and further reducing the possibility of blockage.
[0008] The utility model is further configured as follows: a sinking trough is arranged at the bottom of the lifting chamber, the moving path of the hopper passes through the sinking trough, and the hopper receives the fly ash moved by the scraper plate when passing the lowest position and approaching the third section.
[0009] By adopting the above technical scheme, in the traditional structure, the fly ash needs to be first transferred to the bottom of the lifting chamber, and after the fly ash accumulates to a certain height, it is scooped up by the hopper and transferred upward. In this scheme, the bottom of the lifting chamber is designed to be sunken, so that the hopper passes through the feed port from bottom to top. During the process, most of the fly ash moved by the scraper plate can directly enter the hopper, which greatly improves the transmission efficiency.
[0010] The utility model is further configured as follows: a portion of the scraper plate that contacts the inner wall of the feed channel is detachably provided with a rubber scraper strip.
[0011] By adopting the above technical solution, the rubber scraper strip replaces the rigid contact, so that the scraper and flicker plate can contact the feed channel more closely, ensuring the scraping and flicking effects. At the same time, the detachable installation method makes it easy to replace the rubber scraper strip in time after wear, thereby extending the operating life of the equipment.
[0012] The utility model is further configured as follows: the cross section of the discharge channel is a right triangle, the vertical right-angled side of the discharge channel cross section serves as the connection position with the lifting chamber and extends to the top of the lifting chamber, the horizontal right-angled side of the discharge channel cross section is connected to the bottom of the vertical right-angled side and serves as the discharge port and is shorter than the vertical right-angled side, and the cross section of the discharge channel is located on the hypotenuse and is provided with a turning wall opposite to the lifting chamber.
[0013] By adopting the above technical solution, when the hopper is turned over and pours the fly ash into the discharge channel, the connecting position receives the fly ash, and the fly ash collides with the turning wall and moves downward and leaves the discharge channel from the discharge port. The large inlet design extending to the top ensures complete transmission, and the impact turning combined with the small outlet design ensures transmission efficiency while facilitating subsequent equipment to receive the fly ash.
[0014] The utility model is further configured as follows: the bottom surface of the hopper is in an arc shape, and when the hopper passes through the discharge channel, the bottom surface forms a guiding slope surface for guiding the fly ash of the next hopper to enter the discharge channel.
[0015] By adopting the above technical solution, the bottom of the hopper is reasonably utilized to form a guiding slope to guide the fly ash into the discharge channel, so that the fly ash can be discharged more completely from the discharge port, reducing the possibility of fly ash falling back into the lifting chamber, thereby improving the transmission efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A top view of a specific embodiment of the utility model
[0017] Figure 2 It is a bottom perspective view of a specific embodiment of the utility model;
[0018] Figure 3 It is a cross-sectional view of a specific implementation mode of the utility model;
[0019] Figure 4 for Figure 3 A magnified view of middle;
[0020] Figure 5 for Figure 4 Enlarged view of middle B;
[0021] Figure 6 for Figure 3 Enlarged view of C in the middle. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0024] like Figure 1 — Figure 6As shown, the utility model discloses a bucket elevator for conveying fly ash from garbage incineration, comprising a body 1, a lifting chamber 2 is vertically arranged in the body 1, a feeding channel 3 is arranged near the bottom of the body 1, one end of the feeding channel 3 is used as a feeding port 31, and the other end is connected to the lifting chamber 2, a discharging channel 4 is arranged near the top of the body 1, one end of the discharging channel 4 is used as a discharging port 41, and the other end is connected to the lifting chamber 2, a driving sprocket 51 located at the top and a driven sprocket 52 located at the bottom are rotatably arranged in the lifting chamber 2, and the driving sprocket 51 is arranged to rotate. A transmission chain 53 is sleeved with the driven sprocket 52, and the transmission chain 53 is fixedly provided with a hopper 54 for lifting the fly ash from the bottom of the lifting chamber 2 to the top and then pouring it into the discharge channel 4. The fixing method of the hopper 54 and the transmission chain 53 is the existing technology of this equipment, which is not described in detail and does not affect the understanding of the structure. A driving platform 5 is arranged around the top of the outer side of the fuselage 1, and the driving platform 5 is provided with a lifting motor 55 that drives the active sprocket 51 to rotate. The feed channel 3 includes a first section 32 arranged vertically from the feed port 31 to the lifting chamber 2 in sequence. , a second section 33 with an arc-shaped transition and a third section 34 arranged horizontally, a scraper shaft 351 is rotatably arranged in the second section 33, and scraper plates 352 are equidistantly arranged on the outer circumference of the scraper shaft 351 for scraping the inner wall and moving the fly ash toward the lifting chamber 2 when rotating. A scraper motor 35 that drives the scraper shaft 351 to rotate is arranged on the outer side of the fuselage 1, and the captured fly ash is poured into the feed port 31, and the fly ash falls between adjacent scraper plates 352 and is transmitted with the rotation of the scraper shaft 351. After rotating to be opposite to the lifting chamber 2, the fly ash The inertia of the ash sends it into the lifting chamber 2. The above structure has the following advantages: ① Multiple scraper plates 352 cooperate, and when the scraper shaft 351 rotates, the inner wall of the second section 33 where fly ash is easily accumulated is continuously scraped to avoid the possibility of fly ash accumulation on the inner wall and ensure smooth transmission; ② The scraper plate 352 is used not only to scrape the inner wall, but also to assist the fly ash entering the feed channel 3, so that it can quickly turn and pass through the feed channel 3, thereby improving the transmission efficiency while reducing the residence time and further reducing the possibility of blockage.
[0025] A sinking trough 21 is provided at the bottom of the lifting chamber 2. The moving path of the hopper 54 passes through the sinking trough 21. When the hopper 54 passes the lowest position and approaches the third section 34, it receives the fly ash moved by the scraper plate 352. In the traditional structure, the fly ash needs to be first transferred to the bottom of the lifting chamber 2. After the fly ash accumulates to a certain height, it is scooped up by the hopper 54 and then transferred upward. In this solution, the bottom of the lifting chamber 2 is designed to be sunken, so that the hopper 54 passes through the feed port 31 from bottom to top. During the passing process, most of the fly ash moved by the scraper plate 352 can directly enter the hopper 54, thereby greatly improving the transmission efficiency.
[0026] The part of the scraper plate 352 that contacts the inner wall of the feed channel 3 is detachably provided with a rubber scraper strip 353. The rubber scraper strip 353 replaces the rigid contact, so that the scraper plate 352 contacts the feed channel 3 more tightly, ensuring the scraping and removing effects. At the same time, the detachable installation method facilitates the timely replacement of the rubber scraper strip 353 after wear, thereby extending the operating life of the equipment. In this solution, the end of the scraper plate 352 is provided with a mounting groove 354 for mounting the rubber scraper strip 353, and the rubber scraper strip 353 is fixed with bolts 355.
[0027] The cross section of the discharge channel 4 is a right triangle, and the vertical right-angled side of the cross section of the discharge channel 4 serves as the connection position with the lifting chamber 2 and extends to the top of the lifting chamber 2. The horizontal right-angled side of the cross section of the discharge channel 4 is connected to the bottom of the vertical right-angled side and serves as the discharge port 41 and is shorter than the vertical right-angled side. The cross section of the discharge channel 4 is located on the hypotenuse and is provided with a turning wall 41 opposite to the lifting chamber 2. When the hopper 54 flips over and pours the fly ash into the discharge channel 4, the connecting position receives the fly ash, and the fly ash collides with the turning wall 41 and moves downward and leaves the discharge channel 4 from the discharge port 41. The large inlet design extending to the top ensures complete transmission, and the impact steering combined with the small outlet design ensures transmission efficiency while facilitating subsequent equipment to receive the fly ash.
[0028] The bottom surface of the hopper 54 is in an arc shape. When the hopper 54 passes through the discharge channel 4, a guiding slope 541 is formed on the bottom surface to guide the fly ash of the next hopper 54 into the discharge channel 4. The bottom of the hopper 54 is reasonably utilized to form a guiding slope 541 to guide the fly ash into the discharge channel 4, so that the fly ash can be discharged more completely from the discharge port 41, reducing the possibility of fly ash falling back into the lifting chamber 2, thereby improving the transmission efficiency.
Claims
1. A bucket elevator for conveying fly ash from garbage incineration, comprising a fuselage, a lifting chamber is vertically arranged inside the fuselage, a feed channel is arranged near the bottom of the fuselage, one end of the feed channel serves as a feed port, and the other end is connected to the lifting chamber, a discharge channel is arranged near the top of the fuselage, one end of the discharge channel serves as a discharge port, and the other end is connected to the lifting chamber, a driving sprocket located at the top and a driven sprocket located at the bottom are rotatably arranged in the lifting chamber, the driving sprocket and the driven sprocket are sleeved with a transmission chain, the transmission chain is fixedly provided with a hopper that lifts the fly ash from the bottom of the lifting chamber to the top and then pours it into the discharge channel, a driving platform is arranged around the top outside the fuselage, and the driving platform is provided with a lifting motor that drives the driving sprocket to rotate, characterized in that: The feed channel includes a vertically arranged first section, an arc-shaped transition second section and a horizontally arranged third section from the feed port to the lifting chamber. A scraper shaft is rotatably arranged in the second section, and scraper plates are equidistantly arranged on the outer circumference of the scraper shaft for scraping the inner wall and moving the fly ash toward the lifting chamber during rotation. A scraper motor is arranged on the outer side of the fuselage for driving the scraper shaft to rotate.
2. The bucket elevator for transporting waste incineration fly ash according to claim 1, characterized in that: A sinking trough is arranged at the bottom of the lifting chamber, and the moving path of the hopper passes through the sinking trough. When the hopper passes the lowest position and approaches the third section, it receives the fly ash moved by the scraper and paddle.
3. The bucket elevator for transporting waste incineration fly ash according to claim 1, characterized in that: The portion of the scraper plate that contacts the inner wall of the feed channel is detachably provided with a rubber scraper strip.
4. The bucket elevator for transporting waste incineration fly ash according to claim 1, characterized in that: The cross-section of the discharge channel is a right triangle, the vertical right-angled side of the discharge channel cross-section serves as the connection position with the lifting chamber and extends to the top of the lifting chamber, the horizontal right-angled side of the discharge channel cross-section is connected to the bottom of the vertical right-angled side and serves as the discharge port and is shorter than the vertical right-angled side, and the discharge channel cross-section is located on the hypotenuse as a turning wall opposite to the lifting chamber.
5. The bucket elevator for transporting waste incineration fly ash according to claim 4, characterized in that: The bottom surface of the hopper is in an arc shape, and when the hopper passes through the discharge channel, the bottom surface forms a guiding slope for guiding the fly ash of the next hopper to enter the discharge channel.