Material distribution bin for material conveying and loading of mining conveyor

By installing the sub -material structure at the bottom of the mined conveyor's warehouse, including buffer cone, material fabric and material valve, it solves the problem of large material impact in medium and large open -air mines, and realizes the direct loading of the material. Save manpower and material resources and reduce production costs.

CN222389150UActive Publication Date: 2025-01-24YUNNAN GEOLOGY & MINERAL RESOURCES CONSTR ENG CO LTD
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Patent Information

Application Number
CN202421187325.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-24
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In medium and large open-pit mines, due to the large demand for stripping waste stone or ore, the material output from the conveyor is large, it is impossible to load and transport directly, resulting in the need of secondary shovel loading and transport, which consumes a lot of manpower and material resources and increases production costs. .

Method used

Design a sorting bin for mining conveyors to transport materials and load them into trucks. By installing a material dividing structure at the bottom of the bin, including a buffer cone, a material chute and a discharge valve, the buffering, unloading and diversion of the materials output by the conveyor are realized. , to achieve the purpose of direct loading and reverse transportation.

Benefits of technology

Through the buffering and diversion design of the distribution bin, the impact force of materials can be effectively reduced, continuous loading of materials can be realized, manpower and material resources can be saved, and production costs can be reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material distribution bin for material conveying and loading of a mining conveyor, which comprises the conveyor, a material bin and a material distribution structure, and the material bin further comprises a bin body, a pedestrian inspection partition bin, a buffer cone and an air cannon, the material distributing structure further comprises a material chute and a discharging valve. The buffering device has the functions that when materials impact the bottom of the stock bin body, the buffering cone can be used for unloading force and distributing the force to the material chutes, generally, the number of the material chutes can be 2-5, and after the materials slide to the bottom through the material chutes, the discharging valve can be controlled to be opened and closed to discharge the materials for loading, and in the process, the materials can be automatically discharged through the discharging valve. The material chutes can discharge materials alternately or simultaneously according to the size of material flow conveyed by the conveyor, so that continuous loading operation of a transport vehicle is achieved, and in order to avoid the situation that in the production and use process, the materials in the material chutes are accumulated and blocked, an air cannon needs to be released in time, and the accumulated materials need to be impacted and cleaned.
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Description

Technical Field

[0001] The utility model patent belongs to the technical field of material distribution equipment, and specifically relates to a material distribution bin for loading materials into a truck using a mining conveyor. Background Art

[0002] At present, two methods are generally adopted to ensure the continuous operation of mining and stripping production. These two methods are as follows: one is to use the rear end belt of the conveyor as a shifting belt, and cooperate with the rock discharger to discharge materials at a fixed point. The discharged materials do not need to be transported secondary, and new material stacking space is created by the movement of the soil discharger's carriage and the shifting belt; the second is that the rear end of the conveyor is not equipped with a shifting belt and a rock discharger, or when the movement of the soil discharger's carriage and the shifting belt cannot create an economically feasible material stacking space, it is necessary to use shoveling equipment to shovel and transport the materials to a specific area for stacking after the conveyor is used.

[0003] Normally, in the mining process, due to insufficient material stacking space, the second method is often used to free up material stacking space through secondary shoveling and transportation. However, this secondary shoveling and transportation method consumes a lot of manpower and material resources, and increases production costs. Therefore, the inventors have found that if the materials can be divided and transported when the mining conveyor conveys them, it will save a lot of manpower and material resources. However, in medium and large open-pit mines, due to the large amount of waste rock or ore required for transport, it is often necessary to use conveyors with large transportation capacity and fast running speed. Therefore, the impact force of the materials transmitted from the conveyor port will be very large and the force surface of the material impact point is wide, so it is impossible to load and transport directly.

[0004] Therefore, this paper proposes a sub-bin for loading materials into a mine conveyor. Utility Model Content

[0005] In order to solve the above problems, the utility model provides a material loading and unloading sub-bin for a mining conveyor, which buffers and unloads the material transported by the conveyor and diverts it, so as to achieve the purpose of directly loading and reversing the material transported by the conveyor.

[0006] In order to achieve the above-mentioned technical effect, the utility model is realized through the following technical scheme: a distribution bin for loading materials onto trucks using a mining conveyor, comprising a conveyor, a bin, and a distribution structure. The discharge end of the conveyor is installed on the front upper part of the bin, and the bottom of the bin is equipped with a distribution structure. The bin also includes a bin body, a pedestrian inspection partition, a buffer cone, and an air cannon. Pedestrian inspection partitions are arranged on the front and rear sides of the bin body, and a buffer cone is installed on the front and rear center axis of the bottom of the bin body. The front and rear ends of the buffer cone are connected to the pedestrian inspection partition, and an air cannon that can prevent material blockage is installed at the bottom of the inner side of the buffer cone opposite to the entrance of the distribution structure; the distribution structure also includes a material chute and a discharge valve. A plurality of material chutes are installed at the bottom of the bin body on the left and right sides of the buffer cone, and the discharge valve is installed on the outlet of the material chute.

[0007] Preferably, a buffer pedestal or a wear-resistant strip A is provided on the silo wall of the silo that is susceptible to impact by materials.

[0008] Preferably, the cone height of the buffer cone is set to 2 / 3 of the depth of the warehouse body, and a plurality of wear-resistant strips B are welded on the cone surface of the buffer cone.

[0009] Preferably, the material chute extends to the left and right sides of the warehouse body at an overall inclination angle of 45°, the upper inlet of the material chute is larger than the lower outlet, and the side plates and bottom plates of the material chute are installed with wear-resistant liners.

[0010] Preferably, an air cannon is installed at the upper middle position of the bottom plate of the material chute.

[0011] Preferably, the discharge valve also includes a central shaft, a hanging door, gears, and a hydraulic cylinder. The central shaft is divided into two groups on the left and right, which are rotatably installed on the front and rear side walls of the material chute respectively. The hanging door is divided into two groups on the left and right, which are rotatably installed on the corresponding central shafts respectively. Meshing gears are arranged on the left and right groups of central shafts. The hydraulic cylinder is installed on the side wall of the material chute on the side of the warehouse body and the driving end is connected to the hanging door on the side of the warehouse body.

[0012] The beneficial effects of the utility model are:

[0013] When the material impacts the bottom of the silo, the device can unload the force through the buffer cone and divert it to various material chutes. Generally, 2-5 material chutes can be set. After the material flows to the bottom through the material chute, the discharge valve can be controlled to open and close to release the material for loading. In this process, according to the size of the conveyor material flow, the various material chutes can be discharged in rotation or at the same time to achieve continuous loading operations of the transport vehicle. In order to avoid material accumulation and blockage in the material chute during production and use, it is necessary to release the air cannon in time to impact and clean the accumulated material. As mentioned above, the device can be used to buffer and divert the conveyor conveying materials to achieve the purpose of directly loading the conveyor conveyed materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Those skilled in the art can also obtain other drawings based on these drawings without paying any creative work.

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 It is a top view of the buffer cone of the utility model;

[0017] Figure 3 This is the front view of the buffer cone of the utility model;

[0018] Figure 4 It is a top view of the material chute of the utility model;

[0019] Figure 5 This is the front view of the material chute of the utility model;

[0020] Figure 6 This is the front view of the discharge valve of the utility model;

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 1. Bin body; 2. Inspection compartment; 3. Buffer cone; 4. Air cannon; 5. Inlet; 6. Material chute; 7. Outlet; 8. Wear-resistant strip B; 9. Wear-resistant lining; 10. Discharge valve; 11. Center axis; 12. Suspension door; 13. Gear; 14. Hydraulic cylinder; 15. Conveyor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model. Example 1

[0024] like Figures 1 to 6 As shown, the prior art in this embodiment has the following problems: The inventors found that if the materials can be divided and transported when the mining conveyor transports them, it will save a lot of manpower and material resources. However, in medium and large open-pit mines, due to the large amount of waste rock or ore required for stripping, conveyors with large transportation capacity and fast running speed are often required. Therefore, the impact force of the materials transmitted from the conveyor port will be very large, and the force surface of the material impact point is wide, so it is impossible to directly load and transport them;

[0025] Therefore, the inventor provides a material distribution bin for loading materials onto trucks using a mining conveyor, comprising a conveyor 15, a bin, and a material distribution structure. The discharge end of the conveyor 15 is installed above the front of the bin, and a material distribution structure is installed at the bottom of the bin. The bin also includes a bin body 1, a pedestrian inspection bin 2, a buffer cone 3, and an air cannon 4. Pedestrian inspection bins 2 are arranged on the front and rear sides of the bin body 1, and a buffer cone 3 is installed on the front and rear center axis of the bottom of the bin body 1. The front and rear ends of the buffer cone 3 are connected to the pedestrian inspection bin 2, and an air cannon that can prevent material blockage is installed at the bottom of the inner side of the buffer cone 3, facing the entrance 5 of the material distribution structure. Air cannon 4; the material distribution structure also includes a material chute 6 and a discharge valve 10. A plurality of material chutes 6 are installed at the bottom of the bin body 1 on the left and right sides of the buffer cone 3, and the discharge valve 10 is installed on the outlet 7 of the material chute 6; the anti-blocking air cannon 4 in the structure can be installed in multiple groups according to the material accumulation situation. The anti-blocking air cannon 4 is composed of an air tank and a cone tube. The air source is supplied by an air compressor, which is used to impact and clean the accumulated materials in the bin and the chute, so as to prevent the distribution bin from being blocked; and the inspection compartment 2 can be used as an inspection channel for the air cannon 4 in the buffer cone 3, and also as an inspection and maintenance operation space for the distribution bin.

[0026] The effect and principle are as follows: when the material transported by the conveyor 15 is thrown by the conveyor 15, the material impacts the buffer cone 3 at the bottom of the silo body 1 to unload the force, and is diverted by the buffer cone 3 to each material chute 6. Generally, 2-5 material chutes 6 can be set. After the material slides to the bottom through the material chute 6, the discharge valve 10 can be controlled to open and close to release the material for loading. In this process, according to the size of the material flow conveyed by the conveyor 15, each material chute 6 can be discharged in turn or at the same time to realize continuous loading operation of the transport vehicle. In order to avoid material accumulation and blockage in the material chute 6 during production and use, it is necessary to release the air cannon 4 in time to impact and clean the accumulated material; as mentioned above, the device can be used to buffer and divert the material transported by the conveyor 15, so as to achieve the purpose of directly loading the material transported by the conveyor 15. Example 2

[0027] like Figures 1 to 6 As shown, based on the above embodiments, the silo body 1 provided in this embodiment can be welded with steel plates with strong wear resistance, and buffer pedestals or wear-resistant strips A are provided on the silo walls of the silo body 1 at points susceptible to material impact; the design of this structure can prevent the silo walls from being damaged by material impact. Example 3

[0028] like Figures 1 to 6As shown, from the above embodiments, the buffer cone 3 provided in this embodiment can be welded with a steel plate with strong wear resistance, the cone height is set to 2 / 3 of the depth of the silo 1, and a number of wear-resistant strips B8 are welded on the cone surface of the buffer cone 3; the design of the cone height in this structure can prevent the material from hitting the top of the cone and splashing out of the outside of the silo 1, and the wear-resistant strips B8 can be horizontally welded on the cone surface of the buffer cone 3 from the front and back directions. This design can prevent the impact of the material from damaging the cone surface, and also provide a buffer for the falling material. Example 4

[0029] like Figures 1 to 6 As shown, from the above embodiments, the material chute 6 provided in this embodiment can be welded with steel plates with strong wear resistance, and the whole extends to the left and right sides of the warehouse body 1 at an inclined angle of 45°. The upper inlet 5 of the material chute 6 is larger than the lower outlet 7, and the side plates and bottom plates of the material chute 6 are installed with wear-resistant linings 9; the extended length of the material chute 6 can meet the parking and loading requirements of transport vehicles, and its 45° inclined angle can facilitate the self-sliding and loading of materials, and the wear-resistant lining 9 can protect the inner side of the material chute 6.

[0030] Furthermore, an air cannon 4 is installed at the upper middle position of the bottom plate of the material chute 6; this structure can be used to impact and clean the fine materials inside the chute that cannot flow down by themselves. Example 5

[0031] like Figures 1 to 6 As shown, derived from the above embodiments, the discharge valve 10 provided in this embodiment also includes a central axis 11, a hanging door 12, a gear 13, and a hydraulic cylinder 14. The central axis 11 is divided into two groups on the left and right, which are respectively rotatably installed on the front and rear side walls of the material chute 6. The hanging door 12 is divided into two groups on the left and right, which are respectively rotatably installed on the corresponding central axis 11. The left and right groups of central axis 11 are provided with meshing gears 13. The hydraulic cylinder 14 is installed on the side wall of the material chute 6 on the side of the warehouse body 1 and the driving end is connected to the hanging door 12 on the side of the warehouse body 1; the hanging door 12 in this structure can rotate around the central axis 11, and each material chute 6 outlet 7 is provided with a group of hanging doors 12. When installing, it is preferred to install the hydraulic cylinder 14 on the side wall of the material chute 6 on the side of the warehouse body 1, and the other hanging door 12 is driven by the gear 13 to control the extension and retraction of the hydraulic cylinder 14 to complete the opening and closing of the two doors of the discharge valve 10.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A material distribution bin for loading materials on a mining conveyor, comprising a conveyor (15), a bin, and a material distribution structure, wherein the discharge end of the conveyor (15) is installed above the front of the bin, and the bottom of the bin is installed with a material distribution structure, characterized in that: The silo further comprises a silo body (1), a pedestrian inspection compartment (2), a buffer cone (3), and an air cannon (4). The pedestrian inspection compartment (2) is arranged on the front and rear sides of the silo body (1). The buffer cone (3) is installed on the front and rear center axis of the bottom of the silo body (1). The front and rear ends of the buffer cone (3) are connected to the pedestrian inspection compartment (2). An air cannon (4) capable of preventing material blockage is installed at the bottom of the inner side of the buffer cone (3) directly opposite to the entrance (5) of the material distribution structure. The material distribution structure further comprises a material chute (6) and a discharge valve (10). A plurality of material chutes (6) are installed at the bottom of the silo body (1) on the left and right sides of the buffer cone (3). The discharge valve (10) is installed on the outlet (7) of the material chute (6).

2. The sub-bin for loading materials into a vehicle using a mining conveyor according to claim 1, characterized in that: A buffer support or a wear-resistant strip A is provided on the wall of the silo body (1) at a point susceptible to impact by materials.

3. A sub-bin for loading materials into a vehicle using a mining conveyor (15) according to claim 1, characterized in that: The cone height of the buffer cone (3) is set to 2 / 3 of the depth of the bin body (1), and a plurality of wear-resistant strips B (8) are welded on the cone surface of the buffer cone (3).

4. The sub-bin for loading materials into a vehicle using a mining conveyor according to claim 1, characterized in that: The material chute (6) extends toward the left and right sides of the bin body (1) at an overall inclination angle of 45°. The upper inlet (5) of the material chute (6) is larger than the lower outlet (7). The side plates and bottom plate of the material chute (6) are provided with wear-resistant lining plates (9).

5. The sub-bin for loading materials into a vehicle using a mining conveyor according to claim 4, characterized in that: An air cannon (4) is installed at the upper middle position of the bottom plate of the material chute (6).

6. The sub-bin for loading materials into a vehicle using a mining conveyor according to claim 1, characterized in that: The discharge valve (10) further comprises a central shaft (11), a hanging door (12), a gear (13), and a hydraulic cylinder (14); the central shaft (11) is divided into two groups, which are rotatably mounted on the front and rear side walls of the material chute (6) respectively; the hanging door (12) is divided into two groups, which are rotatably mounted on the corresponding central shaft (11) respectively; the left and right groups of central shafts (11) are provided with meshing gears (13); the hydraulic cylinder (14) is mounted on the side wall of the material chute (6) on the side of the bin body (1) and the driving end is connected to the hanging door (12) on the side of the bin body (1).