Quenching device for aluminum alloy anti-collision beam production

By designing a quenching device for the production of aluminum alloy collision beams, it uses the method of transmission and chain transmission to solve the problem of discontinuous quenching device quenching device, and achieve efficient quenching process.

CN222389861UActive Publication Date: 2025-01-24CHONGQING XINMEIYU BOYANG ALUMINIUM CO LTD

Patent Information

Application Number
CN202420965793.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-24
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

When existing quenching devices are quenched in large batches of aluminum alloy materials, the lifting method leads to discontinuous quenching, affecting efficiency.

Method used

The production of an aluminum alloy collision beam is designed, using a conveyor belt material, running through the drive mechanism drive the sprocket and chain, hangs the material into the quenching pool for quenching, and the product completed by the chain transfer quenching to the other side is to the other side to the other side. Realize continuous quenching.

Benefits of technology

The device can constantly quenched on one side of the quenching pool, and after quenching, it is continuously removed by the other side, which significantly improves the efficiency of quenching.

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Abstract

The utility model relates to the technical field of quenching devices, and discloses a quenching device for producing an aluminum alloy anti-collision beam, which comprises a quenching pool, the inner wall of the quenching pool is fixedly connected with two erecting plates, and the side wall of one side of each erecting plate is rotatably connected with a plurality of chain wheels. According to the device, the conveying belt can be used for feeding the hanging basket, when the device is used, the chain wheel and the chain are driven by the driving mechanism to run, the running chain drives the hanging basket, so that the hanging basket drives materials in the hanging basket to enter the quenching pool for quenching, and a quenched product is conveyed to the other side of the quenching pool through the chain; when the device is used and quenched products are conveyed out from the other side of the quenching pool, feeding on one side of the quenching pool cannot be affected, so that when the device is used, feeding and quenching can be continuously carried out on the hanging basket on one side of the quenching pool, and after quenching, the hanging basket is continuously taken out from the other side of the quenching pool; and the quenching efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching devices, in particular to a quenching device for producing aluminum alloy anti-collision beams. Background Art

[0002] In order to ensure the hardness and strength of aluminum alloy, a quenching process is used when processing aluminum alloy. At present, when processing aluminum alloy, small batches of materials are quenched by manually holding one side of the material, while for large batches of materials, a hoisting method is used to place the material vertically in a quenching pool for quenching. However, this hoisting method requires the aluminum alloy material to be quenched to be moved to the hoisting site, and quenching can only be performed after hoisting, which is more troublesome in actual use.

[0003] The patent with the current authorization announcement number CN219059032U discloses a quenching device, including a first transmission frame, a second transmission frame and a quenching frame, a quenching frame is arranged between the first transmission frame and the second transmission frame, and four fixed rails are movably connected around the outer wall of the quenching frame, and the bottoms of the four fixed rails are fixedly connected to a base, and the bottom of the base is located at the bottom of the inner wall of the quenching pool. A movable plate and a top plate are sequentially arranged on the upper side of the quenching frame, and the movable plate is movably connected to the inside of the four fixed rails, and the top plate is fixedly connected to one side of the outer wall of the fixed rail. The quenching frame and the movable plate are meshed and connected by a fourth chain to improve the quenching efficiency and simplify the quenching ring.

[0004] When quenching, the above device hoists the objects to be quenched into the quenching pool through the quenching rack for quenching. During quenching, the objects that have been quenched must be lifted up before they can be transported away. After the objects have been transported away, the next quenching can be performed. In this way, continuous quenching cannot be performed. Before the objects are lifted up and transported away, other objects cannot be quenched, thus affecting the quenching efficiency. Utility Model Content

[0005] The utility model aims to solve the problems existing in the prior art and proposes a quenching device for producing an aluminum alloy anti-collision beam, which can increase the quenching efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A quenching device for producing aluminum alloy anti-collision beams comprises a quenching pool, the inner wall of the quenching pool is fixedly connected to two mounting plates, one side wall of the two mounting plates are rotatably connected to multiple sprockets, and the outer wall of the sprocket is meshed with a chain, a connecting rod is arranged between the two chains, and the connecting rod is rotatably connected to the chain, the outer wall of the connecting rod is fixedly connected to a hanging basket, one side wall of the mounting plate is fixedly connected to a dumping assembly, and one side of the mounting plate is provided with a driving mechanism.

[0008] Preferably, the driving mechanism comprises a motor fixedly connected to a side wall of one side of the mounting plate, and a driving end of the motor is fixedly connected to one of the sprockets.

[0009] Preferably, the dumping assembly comprises a rack fixedly connected to the side wall of the mounting plate, and a gear is fixedly sleeved on the outer wall of the connecting rod.

[0010] Preferably, a counterweight is fixedly connected to the bottom of the hanging basket.

[0011] Preferably, a hopper is fixedly connected to one side wall of the quenching tank.

[0012] Preferably, a side wall of the quenching tank is provided with a notch, and a material discharge slide is fixedly connected to the inner wall of the notch.

[0013] Preferably, a water leakage hole is provided on the surface of the unloading slide plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model discloses a device that can load materials into a hanging basket through a conveyor belt. When in use, the sprocket chain is driven to operate by a driving mechanism. The operating chain carries the hanging basket, so that the hanging basket carries the materials therein into a quenching pool for quenching. The quenched products are transmitted to the other side of the quenching pool through the chain and are transmitted out from the other side of the quenching pool. In this way, when in use, when the quenched products are transmitted out of the quenching pool, the loading of materials on one side of the quenching pool is not affected. When the device is in use, materials can be continuously loaded and quenched for the hanging basket on one side of the quenching pool, and after quenching, the materials are continuously taken out from the other side of the quenching pool, thereby increasing the quenching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a quenching device for producing an aluminum alloy anti-collision beam proposed by the utility model;

[0017] Figure 2 This is a three-dimensional cross-sectional structural schematic diagram of a quenching device for producing an aluminum alloy anti-collision beam proposed by the utility model;

[0018] Figure 3This is a schematic diagram of the front section structure of a quenching device for producing an aluminum alloy anti-collision beam proposed by the utility model;

[0019] Figure 4 for Figure 2 Schematic diagram of the structure enlarged at point A in the middle.

[0020] In the figure: 1. quenching pool; 2. mounting plate; 3. unloading slide; 4. sprocket; 5. chain; 6. connecting rod; 7. hanging basket; 8. rack; 9. gear; 10. counterweight; 11. hopper; 12. motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 A quenching device for producing aluminum alloy anti-collision beams includes a quenching pool 1, the inner wall of the quenching pool 1 is fixedly connected to two mounting plates 2, one side wall of the two mounting plates 2 is rotatably connected to multiple sprockets 4, and the outer wall of the sprocket 4 is meshed with a chain 5, a connecting rod 6 is arranged between the two chains 5, and the connecting rod 6 is rotatably connected to the chain 5, the outer wall of the connecting rod 6 is fixedly connected to a hanging basket 7, one side wall of the mounting plate 2 is fixedly connected to a dumping assembly, and one side of the mounting plate 2 is provided with a driving mechanism.

[0023] It can be seen from the above structure that the device can load the hanging basket 7 through a conveyor belt. When in use, the sprocket 4 and chain 5 are driven by the driving mechanism to operate. The operating chain 5 carries the hanging basket 7, so that the hanging basket 7 carries the material therein into the quenching pool 1 for quenching. The quenched product is transmitted to the other side of the quenching pool 1 through the chain 5 and is transmitted out from the other side of the quenching pool 1. In this way, when in use, when the quenched product is transmitted out of the quenching pool 1, it will not affect the loading on one side of the quenching pool 1, so that when the device is in use, the hanging basket 7 can be continuously loaded and quenched on one side of the quenching pool 1, and after quenching, it is continuously taken out from the other side of the quenching pool 1, thereby increasing the quenching efficiency.

[0024] like Figure 1 As shown, the driving mechanism includes a motor 12 fixedly connected to a side wall of the mounting plate 2, and a driving end of the motor 12 is fixedly connected to one of the sprockets 4; by setting the motor 12, the sprocket 4 and the chain 5 can be driven to operate.

[0025] like Figure 2 , Figure 3 and Figure 4 As shown, the dumping assembly includes a rack 8 fixedly connected to the side wall of the mounting plate 2, and a gear 9 is fixedly sleeved on the outer wall of the connecting rod 6. After the gear 9 moves to a certain position, the gear 9 can mesh with the rack 8. The length of the rack 8 can determine the angle at which the rack 8 drives the gear 9 to rotate. The length of the rack 8 needs to be greater than one-fourth of the circumference of the gear 9, so that the rack 8 drives the gear 9 to rotate at an angle greater than 90 degrees to ensure that the hanging basket 7 can be rotated more than 90 degrees during dumping; by arranging the rack 8 and the gear 9 to be used in conjunction with the chain 5, after the connecting rod 6 and the hanging basket 7 run to a certain position, the gear 9 meshes with the rack 8, and the meshed gear 9 drives the connecting rod 6 to rotate, and the rotating connecting rod 6 drives the hanging basket 7 to rotate, so that the hanging basket 7 flips over a certain angle, and then the hanging basket 7 automatically dumps the items therein without manual operation, which is convenient and trouble-free.

[0026] like Figure 2 , Figure 3 and Figure 4 As shown, a counterweight 10 is fixedly connected to the bottom of the hanging basket 7; by providing the counterweight 10, the hanging basket 7 can be counterweighted, thereby increasing the stability of the hanging basket 7.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, a hopper 11 is fixedly connected to one side wall of the quenching pool 1; by setting the hopper 11, when in use, a conveyor belt is installed on one side of the hopper 11, and the conveyor belt can be set up on one side of the hopper 11, so that when the conveyor belt transports materials, the materials can be guided by the hopper 11 to ensure that the materials fall into the hanging basket 7.

[0028] like Figure 1 , Figure 2 and Figure 3 As shown, a slot is provided on one side wall of the quenching pool 1, and a discharge slide 3 is fixedly connected to the inner wall of the slot; when in use, another conveyor belt can be installed on one side of the discharge slide 3. By setting the discharge slide 3, after the hanging basket 7 pours out the items in it, the poured materials can be received, so that the materials slide onto another conveyor belt through the discharge slide 3.

[0029] like Figure 1 , Figure 2 and Figure 3 As shown, a leakage hole is provided on the surface of the unloading slide plate 3; by providing the leakage hole, the quenching liquid can be leaked when the unloading slide plate 3 is conveying the material, so that the quenching liquid falls into the quenching pool 1 again.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quenching device for producing aluminum alloy anti-collision beams, comprising a quenching pool (1), wherein the inner wall of the quenching pool (1) is fixedly connected with two mounting plates (2), characterized in that: One side wall of the two erection plates (2) is rotatably connected to a plurality of sprockets (4), and the outer wall of the sprocket (4) is meshed with a chain (5), a connecting rod (6) is provided between the two chains (5), and the connecting rod (6) is rotatably connected to the chain (5), the outer wall of the connecting rod (6) is fixedly connected to a hanging basket (7), one side wall of the erection plate (2) is fixedly connected to a tipping assembly, and a driving mechanism is provided on one side of the erection plate (2).

2. A quenching device for producing aluminum alloy anti-collision beams according to claim 1, characterized in that: The driving mechanism comprises a motor (12) fixedly connected to a side wall of a mounting plate (2), and a driving end of the motor (12) is fixedly connected to one of the sprockets (4).

3. A quenching device for producing aluminum alloy anti-collision beams according to claim 1 or 2, characterized in that: The tipping assembly comprises a rack (8) fixedly connected to the side wall of the erection plate (2), and a gear (9) is fixedly sleeved on the outer wall of the connecting rod (6).

4. A quenching device for producing aluminum alloy anti-collision beams according to claim 1 or 2, characterized in that: A counterweight (10) is fixedly connected to the bottom of the hanging basket (7).

5. The quenching device for producing aluminum alloy anti-collision beams according to claim 3, characterized in that: A counterweight (10) is fixedly connected to the bottom of the hanging basket (7).

6. A quenching device for producing aluminum alloy anti-collision beams according to claim 1, 2 or 5, characterized in that: A hopper (11) is fixedly connected to one side wall of the quenching tank (1).

7. The quenching device for producing aluminum alloy anti-collision beams according to claim 3, characterized in that: A hopper (11) is fixedly connected to one side wall of the quenching tank (1).

8. The quenching device for producing aluminum alloy anti-collision beams according to claim 4, characterized in that: A hopper (11) is fixedly connected to one side wall of the quenching tank (1).

9. A quenching device for producing aluminum alloy anti-collision beams according to claim 1, 2, 5, 7 or 8, characterized in that: A notch is provided on one side wall of the quenching pool (1), and a material discharge slide plate (3) is fixedly connected to the inner wall of the notch.

10. A quenching device for producing aluminum alloy anti-collision beams according to claim 9, characterized in that: The surface of the unloading slide plate (3) is provided with a water leakage hole.

Citation Information

Patent Citations

  • Quenching equipment

    CN219059032U

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