Novel quenching equipment for heat treatment of die steel
By designing a new type of quenching equipment for heat treatment of mold steel, using the servo motor drive operating head for limit sliding and rotating structure to assist mold steel rotation, the problem of low efficiency of existing quenching devices and heavy weight is solved, and efficient quenching and convenient processing are achieved.
Patent Information
- Application Number
- CN202421165314.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the use of existing quenching devices, some mold steel surfaces need to be quenched manually after a large-scale quenching, resulting in low quenching efficiency and heavyweight mold steels that are not convenient to flip.
A new type of quenching equipment for heat treatment of mold steel is designed, including operating table, L-shaped support rod, servo motor, screw, slide rod, movable block, operating head, quenching head and other components. The servo motor drives the operating head to slide limit to achieve large-scale quenching, and at the same time, the second quenching head is provided for fine joint quenching to increase efficiency. The second fixing rod of the device assists the rotating of the mold steel through a rotating structure to facilitate quenching of the other side.
It improves the quenching efficiency and can quench the large range and fine joints at the same time, reducing the need for manual operation; at the same time, the heavier mold steel is easy to handle through the rotating structure, avoiding the problem of flipping difficulties.
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Figure CN222613395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die steel processing, in particular to a novel quenching device for heat treatment of die steel. Background Art
[0002] Die steel is a type of steel used to make cold stamping dies, hot forging dies, die casting dies and other dies. Dies are the main processing tools for manufacturing parts in industrial sectors such as machinery manufacturing, radio instruments, motors, and electrical appliances. In the process of die steel processing, in order to ensure that the die steel can obtain a high hardness and high wear resistance surface, quenching equipment is used to process its surface.
[0003] During the use of the quenching device, the surface of the mold steel is processed at high temperature by a moving laser quenching head. However, during the use of the existing quenching device, some mold steels need to be quenched manually at smaller gaps after a large-scale quenching of the surface, resulting in low quenching efficiency of the device, and some mold steels are heavy and inconvenient to flip during the quenching process. Therefore, a new type of quenching equipment for heat treatment of mold steel is proposed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a new type of quenching equipment for heat treatment of mold steel, so as to solve the problem that during the use of the existing quenching device proposed in the above background technology, some mold steels need to be quenched manually at smaller cracks after large-scale quenching on the surface, which leads to low quenching efficiency of the device, and some mold steels are heavy and it is not convenient to flip them during the quenching process.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of quenching equipment for heat treatment of mold steel, comprising an operating table, wherein the operating table is fixedly provided with multiple groups of L-shaped support rods on the upper end surface, and the other end of the L-shaped support rod is connected to a first fixed rod, a servo motor is fixedly provided inside the first fixed rod, and one end of the output shaft of the servo motor is connected to a screw rod through a coupling, a sliding rod is correspondingly provided on one side of the screw rod, and a movable block is inserted on the screw rod and the sliding rod, an operating head is provided at the bottom of the movable block, a first quenching head is movably provided on the lower end surface of the operating head, and the operating head is respectively provided with fixed blocks on the outer walls on both sides, second quenching heads are respectively inserted on the fixed blocks, and a connecting pipe is provided at the upper end of the second quenching head, and the other end of the connecting pipe is connected to the quenching device;
[0006] The top end surface of the operating table is respectively provided with support rods at the front and rear, and the first rotating rods are respectively inserted into the opposite surfaces of the support rods, one end of the first rotating rod is respectively provided with elastic limit blocks at both sides, and the support rods are correspondingly provided with limit holes at both sides, the elastic limit blocks are clamped in the limit holes, the other end of the first rotating rod is respectively connected to the second fixing rod, and the second fixing rod is respectively provided with multiple groups of grooves at the upper and lower sides, and a spring is fixed in the groove, the other end of the spring is connected to a connecting block, and the second rotating rod is inserted between the connecting blocks on the same horizontal line, the two ends of the second rotating rod are respectively provided with elastic limit blocks on the outer wall, and the connecting blocks are correspondingly provided with limit holes, the second rotating rod is connected to the limit plate on the outer wall, and mold steel is placed between the limit plates, and a suction cup is provided on the side of the limit plate close to the mold steel;
[0007] The operating table is internally provided with two sets of electric push rods at the front and rear ends of the mold steel, respectively, and the electric push rods are provided with telescopic arms on the upper parts, and the telescopic arms are connected with the supporting plate at the upper ends.
[0008] Preferably, the operating head forms a limited sliding structure through the screw rod, the sliding rod, the movable block and the first fixed rod under the action of the servo motor, and the second quenching head forms a clamping limited structure with the operating head through the fixed block.
[0009] Preferably, the second fixing rod forms a rotating structure with the support rod through the first rotating rod, and the first rotating rod forms an elastically engaging limiting structure with the support rod in the limiting hole through an elastic limiting block.
[0010] Preferably, the connecting block forms an elastic telescopic structure with the second fixed rod through a spring, and the limiting plate forms a rotating structure with the mold steel through the second rotating rod, and the second rotating rod forms an elastic locking limiting structure with the connecting block in the limiting hole through the elastic limiting block.
[0011] Preferably, the support plate is driven by an electric push rod to form a vertical lifting structure with the operating table through a telescopic arm.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the new quenching equipment for heat treatment of mold steel is provided with two groups of quenching heads, so that while the mold steel is quenched over a large area by the first quenching head, the staff can quench some fine gaps by the second quenching head, thereby increasing the quenching efficiency of the device for the mold steel. The second fixed rod of the device forms a rotating structure with the support rod through the first rotating rod, and the first rotating rod forms an elastic locking limiting structure with the support rod in the limiting hole through an elastic limiting block, so that the mold steel can be suspended and then rotated by the first rotating rod under the action of the mold steel's own gravity so as to perform quenching processing on the other side. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1This is a schematic diagram of the structure of a new type of quenching equipment for heat treatment of mold steel in the utility model;
[0014] Figure 2 This is a schematic diagram of the side view of the structure of a mold steel placement component of a new type of mold steel heat treatment quenching equipment of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of a mold steel limiter assembly of a new type of mold steel heat treatment quenching equipment of the utility model;
[0016] Figure 4 The utility model is a schematic diagram of the top view of the structure of a limit moving component of an operating head of a quenching equipment for heat treatment of a new type of mold steel.
[0017] In the figure: 1, operating table, 2, L-shaped support rod, 3, first fixed rod, 4, servo motor, 5, screw rod, 6, slide rod, 7, movable block, 8, operating head, 9, first quenching head, 10, fixed block, 11, second quenching head, 12, connecting pipe, 13, support rod, 14, first rotating rod, 15, elastic limit block, 16, second fixed rod, 17, spring, 18, connecting block, 19, second rotating rod, 20, limit plate, 21, suction cup, 22, electric push rod, 23, telescopic arm, 24, supporting plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 The utility model provides a technical solution: a new type of quenching equipment for heat treatment of mold steel, including an operating table 1, a plurality of groups of L-shaped support rods 2 are fixedly provided on the upper end surface of the operating table 1, and the other end of the L-shaped support rod 2 is connected to a first fixed rod 3, a servo motor 4 is fixedly provided inside the first fixed rod 3, and one end of the output shaft of the servo motor 4 is connected to a screw 5 through a coupling, a sliding rod 6 is correspondingly provided on one side of the screw 5, and a movable block 7 is inserted on the screw 5 and the sliding rod 6, an operating head 8 is provided at the bottom of the movable block 7, a first quenching head 9 is movably provided on the lower end surface of the operating head 8, and the operating head 8 is respectively provided with fixed blocks 10 on the outer walls on both sides, and second quenching heads 11 are respectively inserted on the fixed blocks 10, and a connecting pipe 12 is provided on the upper end of the second quenching head 11, and the other end of the connecting pipe 12 is connected to the quenching device.
[0020] Furthermore, under the action of the servo motor 4, the operating head 8 forms a limited sliding structure through the screw 5, the sliding rod 6, the movable block 7 and the first fixed rod 3, so that the servo motor 4 drives the operating head 8 to perform limited sliding, so that the surface of the mold steel can be quenched in a large range through the first quenching head 9, and the second quenching head 11 forms a locking limited structure with the operating head 8 through the fixed block 10, so that while the first quenching head 9 is working, the staff can work synchronously through the second quenching head 11, thereby increasing the quenching efficiency of the device.
[0021] The upper end surface of the operating table 1 is provided with support rods 13 at the front and rear, and the support rods 13 are respectively inserted with first rotating rods 14 on the opposite surfaces. One end of the first rotating rod 14 is respectively provided with elastic limit blocks 15 on both sides, and the support rod 13 is provided with limit holes on both sides, and the elastic limit blocks 15 are engaged in the limit holes.
[0022] Furthermore, the second fixed rod 16 forms a rotating structure with the support rod 13 through the first rotating rod 14, and the first rotating rod 14 forms an elastic locking limiting structure with the support rod 13 in the limiting hole through the elastic limiting block 15, so that the mold steel is assisted to rotate by the first rotating rod 14, and the state of the mold steel is fixed by the elastic limiting block 15 locking in the limiting hole.
[0023] The other ends of the first rotating rods 14 are respectively connected to the second fixing rods 16, and the second fixing rods 16 are respectively provided with multiple groups of grooves on the upper and lower surfaces, and a spring 17 is fixedly arranged in the groove, the other end of the spring 17 is connected to a connecting block 18, and a second rotating rod 19 is inserted between the connecting blocks 18 on the same horizontal line, and elastic limit blocks 15 are respectively provided on the outer walls at both ends of the second rotating rod 19, and corresponding limit holes are provided on the connecting blocks 18, the second rotating rod 19 is connected to a limit plate 20 on the outer wall, and mold steel is placed between the limit plates 20, and a suction cup 21 is provided on the side of the limit plate 20 close to the mold steel.
[0024] Furthermore, the connecting block 18 forms an elastic telescopic structure with the second fixed rod 16 through the spring 17, and the limit plate 20 forms a rotating structure with the mold steel through the second rotating rod 19, so that during the mold steel processing, the upper limit plate 20 can be rotated by the second rotating rod 19, thereby avoiding the limit plate 20 from obstructing the operation of the quenching head, and the second rotating rod 19 forms an elastic locking limit structure with the connecting block 18 in the limit hole through the elastic limit block 15, so that the position of the limit plate 20 is fixed by the elastic limit block 15.
[0025] The operating table 1 is provided with two sets of electric push rods 22 at the front and rear ends of the mold steel, respectively. The electric push rods 22 are provided with telescopic arms 23 at the top. The telescopic arms 23 are connected to a supporting plate 24 at the upper end.
[0026] Furthermore, the supporting plate 24 is driven by the electric push rod 22 to form a vertical lifting structure with the operating table 1 through the telescopic arm 23, so that the mold steel is supported by the supporting plate 24 under the action of the electric push rod 22, thereby ensuring the stability of the mold steel during the processing.
[0027] Working principle: When using the new type of quenching equipment for heat treatment of mold steel, first place the mold steel on the support plate 24, and make a certain distance between the two ends of the mold steel and the limit plate 20, then start the electric push rod 22, and the electric push rod 22 drives the support plate 24 to rise through the telescopic arm 23, so that the support plate 24 and the limit plate 20 below are in a parallel state. When the position adjustment of the support plate 24 is completed, the mold steel is pushed horizontally to the limit plate 20, and then the servo motor 4 can be started. The output shaft of the servo motor 4 drives the screw 5 to rotate through the coupling, and drives the operating head 8 to slide in a limited position through the slide bar 6 and the movable block 7, so that the mold steel surface can be quenched in a large range through the first quenching head 9 on the operating head 8. At the same time, the staff can remove the second quenching head 11 on the operating head 8, so as to manually quench the smaller slits and other positions on the mold steel, and then the quenching efficiency of the device for the mold steel is increased by the synchronous operation of the two sets of quenching heads; for mold steel When the front quenching is completed, the spring 17 can be pulled upwards, and the elastic limit block 15 on the second rotating rod 19 above can be pressed at the same time, so that the limit plate 20 is rotated in the direction of the mold steel under the action of the second rotating rod 19, and then the suction cup 21 on the limit plate 20 can be adsorbed on the surface of the mold steel, so that the mold steel can be squeezed and limited by the suction cup 21, the limit plate 20 and the spring 17; when the mold steel is limited, the support plate 24 can be driven to descend by the electric push rod 22, so as to avoid the support plate 24 from hindering the rotation of the mold steel, and then the elastic limit block 15 on the first rotating rod 14 can be pressed, so that the mold steel can be assisted to rotate by the first rotating rod 14 under the action of its own gravity, so as to avoid the mold steel being too heavy to be turned over, and after the mold steel is turned over, the limit plate 20 above the mold steel is rotated outward by the same principle, so as to facilitate the quenching of the surface of the mold steel. This is the use process of the new quenching equipment for heat treatment of mold steel.
[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A novel quenching equipment for heat treatment of mold steel, comprising an operating table (1), wherein a plurality of groups of L-shaped support rods (2) are fixedly provided on the upper end surface of the operating table (1), and the other end of the L-shaped support rod (2) is connected to a first fixing rod (3), a servo motor (4) is fixedly provided inside the first fixing rod (3), and one end of the output shaft of the servo motor (4) is connected to a screw rod (5) through a coupling, the screw rod (5) is correspondingly provided with a sliding rod (6) on one side, and a movable block (7) is inserted on the screw rod (5) and the sliding rod (6), and an operating head (8) is provided at the bottom of the movable block (7), characterized in that: The operating head (8) is movably provided with a first quenching head (9) at the lower end surface, and the operating head (8) is provided with fixing blocks (10) on both side outer walls, and the fixing blocks (10) are respectively inserted with second quenching heads (11), and the upper end of the second quenching head (11) is provided with a connecting pipe (12), and the other end of the connecting pipe (12) is connected to the quenching device; The upper end surface of the operating table (1) is provided with support rods (13) at the front and rear, respectively, and the support rods (13) are respectively inserted with first rotating rods (14) at the opposite surfaces, one end of the first rotating rod (14) is respectively provided with elastic limit blocks (15) at both sides, and the support rod (13) is provided with limit holes at both sides, and the elastic limit blocks (15) are engaged in the limit holes, the other end of the first rotating rod (14) is respectively connected to the second fixing rod (16), and the second fixing rod (16) is respectively provided with a plurality of grooves at the upper and lower sides, and A spring (17) is fixedly arranged in the groove, the other end of the spring (17) is connected to a connecting block (18), and a second rotating rod (19) is inserted between the connecting blocks (18) on the same horizontal line, and elastic limit blocks (15) are respectively arranged on the outer wall at both ends of the second rotating rod (19), and corresponding limit holes are opened on the connecting block (18), the second rotating rod (19) is connected to a limit plate (20) on the outer wall, and mold steel is placed between the limit plates (20), and a suction cup (21) is arranged on the side of the limit plate (20) close to the mold steel; The operating table (1) is provided with two sets of electric push rods (22) at the front and rear ends of the mold steel, respectively, and the electric push rods (22) are provided with telescopic arms (23) at the top, and the telescopic arms (23) are connected to a supporting plate (24) at the upper end.
2. The new type of quenching equipment for heat treatment of mold steel according to claim 1 is characterized in that: Under the action of the servo motor (4), the operating head (8) forms a limited sliding structure with the first fixed rod (3) through the screw rod (5), the sliding rod (6), the movable block (7), and the second quenching head (11) forms a locking limited structure with the operating head (8) through the fixed block (10).
3. The new type of quenching equipment for heat treatment of mold steel according to claim 1 is characterized in that: The second fixing rod (16) forms a rotating structure with the first rotating rod (14) and the supporting rod (13), and the first rotating rod (14) forms an elastically engaged limiting structure with the supporting rod (13) in the limiting hole through an elastic limiting block (15).
4. The new type of quenching equipment for heat treatment of mold steel according to claim 1 is characterized in that: The connecting block (18) forms an elastic telescopic structure with the second fixing rod (16) through the spring (17), and the limiting plate (20) forms a rotating structure with the mold steel through the second rotating rod (19), and the second rotating rod (19) forms an elastic locking limiting structure with the connecting block (18) in the limiting hole through the elastic limiting block (15).
5. The new type of quenching equipment for heat treatment of mold steel according to claim 1 is characterized in that: The support plate (24) is driven by the electric push rod (22) to form a vertical lifting structure with the operating table (1) through the telescopic arm (23).