BIPV photovoltaic roof
By reserving the pillars on the color steel board roof and supporting the photovoltaic board with borders, back panels and keels, the existing BIPV photovoltaic roof is highly cost -effective and roof damage caused by drilling during the installation process. Essence
Patent Information
- Application Number
- CN202323587834.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing BIPV photovoltaic roof requires drilling of color steel tiles during installation, which makes installation time-consuming and labor-intensive, increases labor costs, and may damage the roof waterproofing performance.
By reserving a small number of columns on the color steel plate roof, and using the frame, back plate and keel to support the photovoltaic panels, the photovoltaic panels can be fixedly installed without drilling.
It achieves stable installation of photovoltaic panels, avoids damage to the roof structure and decreases in waterproof performance, while simplifying the installation process and reducing labor costs.
Smart Images

Figure CN222390794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic buildings, in particular to a BIPV photovoltaic roof. Background Art
[0002] BIPV stands for Building Integrated PV, which is photovoltaic building integration. PV stands for Photovoltaic. BIPV technology is an innovative technology that integrates solar power generation (photovoltaic) products into buildings, without the need for additional land, while also saving the cost of supporting structures. The advantage of this technology is not only that it can provide sufficient area for the photovoltaic system, but also that it can meet the internal electricity demand of the building while outputting electricity to the grid according to specific conditions, alleviating the pressure of electricity demand and bringing huge social benefits. The journal "Industrial Buildings" Issue 1, 2023 "Design and Application of Photovoltaic Building Integration (BIPV)" pointed out: With the help of the scientific and technological level of the new era, photovoltaic buildings have broad development prospects and can provide support for the development of my country's energy conservation and emission reduction.
[0003] Photovoltaic brackets are brackets used to place, install, and fix photovoltaic panels in photovoltaic systems. The materials used are generally aluminum alloy, carbon steel, and stainless steel. Existing photovoltaic brackets are all rail-type brackets, which require a lot of materials and have high installation costs. If a photovoltaic system is installed on a color steel tile roof, it is necessary to drill holes in the color steel tile roof first, and then install the rail-type bracket. Drilling and installation is time-consuming and labor-intensive, increasing labor costs; at the same time, it damages the color steel plate. If the drilling position is not waterproofed well, it is easy to cause the building roof to leak and is not convenient for maintenance. In summary, the existing industrial and commercial BIPV must destroy the color steel tiles and use self-tapping screws or adhesives to fix the structure. Either the fixation is not firm or the color steel tiles are damaged, resulting in poor roof waterproofing performance. Summary of the invention
[0004] In order to solve the problems pointed out in the background technology, the utility model proposes a BIPV photovoltaic roof, which only requires a small number of columns to be reserved on the color steel plate roof to achieve fixed installation of photovoltaic panels, without drilling holes on the color steel tile roof, and without any damage to the various structural layers of the roof. At the same time, the photovoltaic panels are supported by the frame, back plate and keel, which can effectively improve the stability of the photovoltaic panels after installation.
[0005] In order to achieve the above purpose, the technical solution of the utility model is:
[0006] A BIPV photovoltaic roof, comprising a plurality of photovoltaic panels and a frame located at the outer circle of the photovoltaic panels, characterized in that a bracket is arranged on the back of the photovoltaic panel, a thermal insulation board, a backboard and a keel are arranged in sequence on the side of the bracket away from the photovoltaic panel, the bracket is embedded in the thermal insulation board, and the thermal insulation board comprises a substrate and a groove opened on the substrate for embedding the bracket;
[0007] The insulation board is provided with a first V-shaped groove and a second V-shaped groove at two ends in the transverse direction, the opening directions of the first V-shaped groove and the second V-shaped groove are opposite, a notch groove is provided at one end in the longitudinal direction of the insulation board, and a protrusion is provided at the other end in the longitudinal direction of the insulation board, the notch groove passes through the first V-shaped groove, the protrusion of the insulation board is snap-fitted with the notch groove of the insulation board adjacent in the longitudinal direction, and the first V-shaped groove is snap-fitted with the second V-shaped groove of the insulation board adjacent in the transverse direction; the back plate includes a plate body and a first flange portion and a second flange portion respectively provided at two ends in the transverse direction of the plate body, and the first flange portion of the back plate is snap-fitted with the second flange portion of the back plate adjacent in the transverse direction;
[0008] The keel is mounted on the back plate by means of buckles, and a color steel plate roof is arranged on a side of the keel away from the back plate.
[0009] Preferably, a third V-shaped groove is provided on the insulation board, the groove depth of the third V-shaped groove is not less than the groove depth of the first V-shaped groove, the third V-shaped groove is respectively connected with one end of the first V-shaped groove and one end of the notch groove, and a V-shaped plate is provided on one side of the protrusion, and the V-shaped plate is snap-fitted with the third V-shaped groove adjacent to the longitudinal direction.
[0010] Preferably, the bracket and the insulation board are connected to the photovoltaic panel by adhesive, the bracket includes a transverse plate and a longitudinal plate, four transverse plates are distributed in parallel, and two ends of the four transverse plates are respectively connected to two longitudinal plates to form a mesh shape.
[0011] Preferably, the back side of the photovoltaic panel has three bosses arranged in a linear array along the horizontal direction, and the insulation board is provided with a through groove for embedding the bosses; one of the longitudinal plates is provided with a recessed portion located between the two middle transverse plates, one of the bosses is sleeved in the recessed portion, and the other two bosses are respectively embedded in the other two through grooves through the bracket.
[0012] Preferably, the first flange portion is perpendicular to the plate body, and the second flange portion includes a straight portion and a bent portion, the straight portion is perpendicular to the plate body, and one end of the straight portion away from the plate body is connected to the bent portion, and the bent portion is Z-shaped, and the first V-shaped groove is snap-fitted with the second V-shaped groove through the bent portion, the top surface of the bent portion is in contact with the bottom surface of the second V-shaped groove, and the bottom surface of the bent portion is in contact with the top surface of the first V-shaped groove.
[0013] Preferably, the keel includes a plurality of parallel transverse keels and a plurality of parallel longitudinal keels, the transverse keels and the longitudinal keels are both hollow shells, and the transverse keels and the longitudinal keels are perpendicular to each other; a plurality of clips are provided on the upper surface of the transverse keel or the longitudinal keel, the clips include an n-shaped portion and a holding portion at both ends of the n-shaped portion, the open end of the n-shaped portion of the clip faces the keel, a first bolt is passed through the top of the n-shaped portion of the clip, and the clip is connected to the back plate through the first bolt.
[0014] Preferably, the upper surface of the transverse keel or the longitudinal keel is provided with a slot for the holding portion to be inserted into, and the slot is configured as a convex slot that matches the buckle.
[0015] Preferably, the frame includes a top plate, a bottom plate and two side plates, both ends of the top plate and both ends of the bottom plate are respectively mounted on the two ends of the two side plates, the side plates are snap-fitted with the first V-groove or the second V-groove of the outermost insulation plate, and the bottom plate is matched with the protrusion of the outermost insulation plate.
[0016] Preferably, the color steel plate roof is provided with columns, the columns are provided with threaded holes, the back plate is provided with through holes, the through holes are penetrated by second bolts, and the second bolts pass through the back plate and are connected to the threaded holes.
[0017] The beneficial effects of the utility model are:
[0018] The utility model only requires a small number of columns to be reserved on the color steel roof to achieve fixed installation of the photovoltaic panel. There is no need to drill holes on the color steel roof and there is no damage to the structural layers of the roof. At the same time, the photovoltaic panel is supported by the frame, back plate and keel, which can effectively improve the stability of the photovoltaic panel after installation.
[0019] When the insulation board and the back board in the utility model are assembled, on the one hand, the protruding portion of the insulation board is snap-fitted with the notched groove of the longitudinally adjacent insulation board, and the V-shaped plate is snap-fitted with the third longitudinally adjacent V-shaped groove. At the same time, the first V-shaped groove is snap-fitted with the second V-shaped groove through the bending portion, the top surface of the bending portion is fitted with the bottom surface of the second V-shaped groove, and the bottom surface of the bending portion is fitted with the top surface of the first V-shaped groove. Through the above-mentioned setting structure, the snap-fitting form is easy to operate, and the insulation board and the back board can be connected simply and quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the explosion state of a BIPV photovoltaic roof of the utility model.
[0021] Figure 2 It is a schematic diagram of the back side of a photovoltaic panel in a BIPV photovoltaic roof of the utility model.
[0022] Figure 3It is a schematic diagram of a bracket in a BIPV photovoltaic roof of the utility model.
[0023] Figure 4 It is a schematic diagram of a thermal insulation board in a BIPV photovoltaic roof of the utility model.
[0024] Figure 5 This utility model is a BIPV photovoltaic roof Figure 4 Schematic diagram of direction A in .
[0025] Figure 6 This utility model is a BIPV photovoltaic roof Figure 4 Schematic diagram of direction B in .
[0026] Figure 7 It is a schematic diagram of a back plate in a BIPV photovoltaic roof of the utility model.
[0027] Figure 8 This utility model is a BIPV photovoltaic roof Figure 7 Schematic diagram of C direction in .
[0028] Fig. 9 It is a connection schematic diagram of a BIPV photovoltaic roof insulation board and a backboard of the utility model.
[0029] Fig.10 This utility model is a BIPV photovoltaic roof Fig. 9 Enlarged schematic diagram of point F in the middle.
[0030] Fig.11 This utility model is a BIPV photovoltaic roof Figure 1 The enlarged schematic diagram of point E in FIG.
[0031] Fig.12 It is a schematic diagram of a buckle in a BIPV photovoltaic roof of the utility model.
[0032] Fig.13 It is a connection schematic diagram of a keel and a clip in a BIPV photovoltaic roof of the utility model.
[0033] Fig.14 This utility model is a BIPV photovoltaic roof Figure 1 Enlarged schematic diagram of point G in the middle.
[0034] Fig.15 It is a schematic diagram of the assembly state of a BIPV photovoltaic roof of the utility model. DETAILED DESCRIPTION
[0035] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0036] like Figure 1 to Figure 15As shown, a BIPV photovoltaic roof comprises a plurality of photovoltaic panels 1 and a frame 2 located at the outer circle of the photovoltaic panel 1, a bracket 3 is arranged on the back of the photovoltaic panel 1, and a heat preservation board 4, a back board 5 and a keel 6 are arranged in sequence on the side of the bracket 3 away from the photovoltaic panel 1, the bracket 3 is embedded in the heat preservation board 4, and the heat preservation board 4 comprises a base 41 and a groove 42 opened on the base 41 for embedding the bracket 3; the heat preservation board 4 is respectively provided with a first V-shaped groove 43 and a second V-shaped groove 44 at both ends along the transverse direction, and the opening directions of the first V-shaped groove 43 and the second V-shaped groove 44 are opposite, a notch groove 45 is opened at one end along the longitudinal direction of the heat preservation board 4, and a protrusion 46 is arranged at the other end along the longitudinal direction of the heat preservation board 4, The notch groove 45 passes through the first V-shaped groove 43, the protrusion 46 of the insulation board 4 is snap-fitted with the notch groove 45 of the longitudinally adjacent insulation board 4, and the first V-shaped groove 43 is snap-fitted with the second V-shaped groove 44 of the transversely adjacent insulation board 4; the back panel 5 includes a plate body 51 and a first flange portion 52 and a second flange portion 53 respectively arranged at both ends of the plate body 51 along the transverse direction, and the first flange portion 52 of the back panel 5 is snap-fitted with the second flange portion 53 of the transversely adjacent back panel 5; the keel 6 is installed on the back panel 5 by a buckle 7, and a color steel plate roof 8 is provided on the side of the keel 6 away from the back panel 5; by arranging the keel 6 to match the photovoltaic panel 1, it can be compatible with horizontal and vertical installations to achieve versatility.
[0037] Please refer again Figures 4 to 6 A third V-shaped groove 47 is provided on the insulation board 4, and the groove depth of the third V-shaped groove 47 is not less than the groove depth of the first V-shaped groove 43. The third V-shaped groove 47 is respectively connected with one end of the first V-shaped groove 43 and one end of the notch groove 45. A V-shaped plate 48 is provided on one side of the protrusion 46, and the V-shaped plate 48 is snap-fitted with the third V-shaped groove 47 adjacent to the longitudinal direction.
[0038] In this embodiment, the bracket 3 and the insulation board 4 are connected to the photovoltaic panel 1 by adhesive. The bracket 3 includes a transverse plate 31 and a longitudinal plate 32. The four transverse plates 31 are distributed in parallel. The two ends of the four transverse plates 31 are respectively connected to the two longitudinal plates 32 to form a mesh shape.
[0039] Please refer again Figure 2 The back of the photovoltaic panel 1 has three bosses 9 arranged in a linear array along the horizontal direction, and the insulation board 4 is provided with a through groove 49 for embedding the boss 9; one of the longitudinal plates 32 is located between the two middle transverse plates 31 and is provided with an inner recess 33, one of the bosses 9 is sleeved in the inner recess 33, and the other two bosses 9 pass through the bracket 3 and are respectively embedded in the other two through grooves 49.
[0040] Please refer again Figure 7 to Figure 10The first flange portion 52 is perpendicular to the plate body 51, and the second flange portion 53 includes a straight portion 531 and a bent portion 532. The straight portion 531 is perpendicular to the plate body 51, and one end of the straight portion 531 away from the plate body 51 is connected to the bent portion 532, and the bent portion 532 is Z-shaped. The first V-shaped groove 43 is snap-fitted with the second V-shaped groove 44 through the bent portion 532, and the top surface of the bent portion 532 is in contact with the bottom surface of the second V-shaped groove 44, and the bottom surface of the bent portion 532 is in contact with the top surface of the first V-shaped groove 43.
[0041] Please refer again Fig.13 The keel 6 includes a plurality of parallel transverse keels 61 and a plurality of parallel longitudinal keels 62, both of which are hollow shells, and the transverse keels 61 and the longitudinal keels 62 are perpendicular to each other; a plurality of buckles 7 are provided on the upper surface of the transverse keel 61 or the longitudinal keel 62, and the buckle 7 includes an n-shaped portion 71 and a holding portion 72 at both ends of the n-shaped portion 71, the open end of the n-shaped portion 71 of the buckle 7 faces the keel 6, and a first bolt 10 is passed through the top of the n-shaped portion 71 of the buckle 7, and the buckle 7 is connected to the back plate 5 through the first bolt 10.
[0042] Please refer again Fig.11 The upper surface of the transverse keel 61 or the longitudinal keel 62 is provided with a slot 11 for the holding portion 72 to be inserted into, and the slot 11 is configured as a convex slot 11 that matches the buckle 7.
[0043] In this embodiment, the frame 2 includes a top plate 21, a bottom plate 22 and two side plates 23. The two ends of the top plate 21 and the two ends of the bottom plate 22 are respectively installed on the two ends of the two side plates 23. The side plates 23 are snap-fitted with the first V-shaped groove 43 or the second V-shaped groove 44 of the outermost insulation plate 4, and the bottom plate 22 is matched with the protrusion 46 of the outermost insulation plate 4.
[0044] Please refer again Fig.14 The color steel plate roof 8 is provided with a column 12, and a threaded hole is opened on the column 12. The back plate 5 is provided with a through hole 13, and a second bolt 14 is passed through the through hole 13. The second bolt 14 passes through the back plate 5 and is connected to the threaded hole.
[0045] The usage of this product is as follows:
[0046] When installing and using, pre-connect the buckle 7 and the back plate 5 with the first bolt 10; first, please refer to Fig. 9 and Fig.10, assemble the insulation board 4 and the backboard 5 to form an integral part, then install the keel 6 on the backboard 5, and use the card slot 11 on the keel 6 to clamp the keel 6 on the buckle 7 on the backboard 5. After the keel 6 is installed, the second bolt 14 is sequentially passed through the through slot 49 on the insulation board 4 and the through hole 13 on the backboard 5 and connected with the threaded hole on the column 12 to fix the backboard 5 on the color steel roof 8; then, the bracket 3 is embedded in the groove of the insulation board 4, and the position of the bracket 3 and the insulation board 4 and the photovoltaic panel 1 is fixed with an adhesive, and finally the top plate 21, the bottom plate 22 and the side plate 23 are installed to complete the installation of the frame 2; the state of the utility model after assembly is as follows Fig.15 As shown, the photovoltaic panel 1 is supported by the frame 2, the back plate 5 and the keel 6, which can effectively improve the stability of the photovoltaic panel 1 after installation.
[0047] During the assembly process of the above-mentioned insulation board 4 and the backboard 5, on the one hand, the protrusion 46 of the insulation board 4 is snap-fitted with the notch groove 45 of the longitudinally adjacent insulation board 4, and the V-shaped plate 48 is snap-fitted with the longitudinally adjacent third V-shaped groove 47; on the other hand, the first flange portion 52 of the backboard 5 is snap-fitted with the second flange portion 53 of the laterally adjacent backboard 5; at the same time, after the insulation board 4 and the backboard 5 are assembled, the first V-shaped groove 43 is snap-fitted with the second V-shaped groove 44 through the bending portion 532, the top surface of the bending portion 532 is in contact with the bottom surface of the second V-shaped groove 44, and the bottom surface of the bending portion 532 is in contact with the top surface of the first V-shaped groove 43. Through the above-mentioned setting structure, the snap-fitting form is easy to operate, and the insulation board 4 and the backboard 5 can be simply and quickly connected.
[0048] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A BIPV photovoltaic roof, comprising a plurality of photovoltaic panels (1) and a frame (2) located on the outer circle of the photovoltaic panels (1), characterized in that: A bracket (3) is arranged on the back of the photovoltaic panel (1); a heat preservation board (4), a back board (5) and a keel (6) are arranged in sequence on a side of the bracket (3) away from the photovoltaic panel (1); the bracket (3) is embedded in the heat preservation board (4); and the heat preservation board (4) comprises a base (41) and a groove (42) provided on the base (41) for embedding the bracket (3); The insulation board (4) is provided with a first V-shaped groove (43) and a second V-shaped groove (44) at two ends in the transverse direction, the opening directions of the first V-shaped groove (43) and the second V-shaped groove (44) are opposite, one end in the longitudinal direction of the insulation board (4) is provided with a notch groove (45), the other end in the longitudinal direction of the insulation board (4) is provided with a protrusion (46), the notch groove (45) passes through the first V-shaped groove (43), the protrusion (46) of the insulation board (4) is snap-fitted with the notch groove (45) of the insulation board (4) adjacent in the longitudinal direction, and the first V-shaped groove (43) is snap-fitted with the second V-shaped groove (44) of the insulation board (4) adjacent in the transverse direction; the back board (5) comprises a board body (51) and a first flange portion (52) and a second flange portion (53) respectively provided at two ends in the transverse direction of the board body (51), the first flange portion (52) of the back board (5) is snap-fitted with the second flange portion (53) of the back board (5) adjacent in the transverse direction; The keel (6) is mounted on the back plate (5) via a buckle (7), and a color steel plate roof (8) is provided on a side of the keel (6) away from the back plate (5).
2. A BIPV photovoltaic roof according to claim 1, characterized in that: The insulation plate (4) is provided with a third V-shaped groove (47), the groove depth of the third V-shaped groove (47) being not less than the groove depth of the first V-shaped groove (43), the third V-shaped groove (47) being respectively connected to one end of the first V-shaped groove (43) and one end of the notch groove (45), a V-shaped plate (48) being provided on one side of the protruding portion (46), the V-shaped plate (48) being snap-fitted with the third V-shaped groove (47) adjacent to the third V-shaped groove (47) in the longitudinal direction.
3. A BIPV photovoltaic roof according to claim 1, characterized in that: The support (3) and the insulation board (4) are connected to the photovoltaic panel (1) by means of an adhesive. The support (3) comprises a transverse board (31) and a longitudinal board (32). Four transverse boards (31) are arranged in parallel. Two ends of the four transverse boards (31) are respectively connected to two longitudinal boards (32) to form a mesh shape.
4. A BIPV photovoltaic roof according to claim 3, characterized in that: The back of the photovoltaic panel (1) has three bosses (9) arranged in a linear array in the transverse direction, and the thermal insulation board (4) is provided with a through groove (49) for embedding the bosses (9); a portion of one of the longitudinal plates (32) located between the two middle transverse plates (31) is provided with an inner recess (33), one of the bosses (9) is sleeved in the inner recess (33), and the other two bosses (9) pass through the bracket (3) and are respectively embedded in the other two through grooves (49).
5. A BIPV photovoltaic roof according to claim 1, characterized in that: The first flange portion (52) is perpendicular to the plate body (51); the second flange portion (53) comprises a straight portion (531) and a bent portion (532); the straight portion (531) is perpendicular to the plate body (51); one end of the straight portion (531) away from the plate body (51) is connected to the bent portion (532); the bent portion (532) is Z-shaped; the first V-shaped groove (43) is snap-fitted with the second V-shaped groove (44) via the bent portion (532); the top surface of the bent portion (532) is in contact with the bottom surface of the second V-shaped groove (44); and the bottom surface of the bent portion (532) is in contact with the top surface of the first V-shaped groove (43).
6. A BIPV photovoltaic roof according to claim 1, characterized in that: The keel (6) comprises a plurality of parallel transverse keels (61) and a plurality of parallel longitudinal keels (62), the transverse keels (61) and the longitudinal keels (62) being both hollow shells, the transverse keels (61) and the longitudinal keels (62) being perpendicular to each other; a plurality of buckles (7) are arranged on the upper surface of the transverse keel (61) or the longitudinal keel (62), the buckle (7) comprising an n-shaped portion (71) and a holding portion (72) at both ends of the n-shaped portion (71), the n-shaped portion (71) of the buckle (7) having an open end facing the keel (6), the n-shaped portion (71) of the buckle (7) having a first bolt (10) passing through the top thereof, and the buckle (7) being connected to the back plate (5) via the first bolt (10).
7. A BIPV photovoltaic roof according to claim 6, characterized in that: The upper surface of the transverse keel (61) or the longitudinal keel (62) is provided with a slot (11) for the clamping portion (72) to be clamped into, and the slot (11) is configured as a convex-shaped slot (11) that matches the buckle (7).
8. The BIPV photovoltaic roof according to claim 1, characterized in that: The frame (2) comprises a top plate (21), a bottom plate (22) and two side plates (23); the two ends of the top plate (21) and the two ends of the bottom plate (22) are respectively mounted on the two ends of the two side plates (23); the side plates (23) are snap-fitted with a first V-shaped groove (43) or a second V-shaped groove (44) of the outermost insulation plate (4); and the bottom plate (22) is fitted with a protruding portion (46) of the outermost insulation plate (4).
9. The BIPV photovoltaic roof according to claim 1, characterized in that: The color steel plate roof (8) is provided with a column (12), the column (12) is provided with a threaded hole, the back plate (5) is provided with a through hole (13), a second bolt (14) is inserted into the through hole (13), and the second bolt (14) passes through the back plate (5) and is connected to the threaded hole.