Organic vacuum dryer

By designing structures such as guide frames and guide plates in the vacuum dryer, the problem of incomplete evaporation of surface moisture caused by material accumulation is solved, rapid evaporation and discharge of moisture on the surface of the material is achieved, and drying efficiency is improved.

CN222393181UActive Publication Date: 2025-01-24SUZHOU XINLIFA PHARM TECH CO LTD
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Patent Information

Application Number
CN202421136513.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-24
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the vacuum dryer, the surface moisture evaporates incompletely due to the accumulation state of materials, which reduces the drying efficiency.

Method used

An organic vacuum dryer is designed, which adopts structures such as a guide frame and a guide plate. Through the cooperation of the inclined receiving plate of the guide frame and the guide trough, it ensures that the material is evenly laid on the conveyor belt, and is passed through the material brush and The design of the guide plate promotes the rapid evaporation and discharge of moisture on the surface of the material.

Benefits of technology

It improves the evaporation efficiency of water surface moisture, avoids the evaporation of the lower layer of materials absorbed by the upper layer, reduces the possibility of dust entry, and improves drying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of vacuum drying machines, and discloses an organic vacuum drying machine which comprises a drying box, a packaging cover plate is fixedly connected to the top of the drying box, a feeding hopper is arranged at the top of the packaging cover plate, and a material guide frame located below the feeding hopper is further arranged in the drying box. A first conveying belt and a second conveying belt which are located below the material guide frame are arranged in the drying box, and a first flow guide plate and a second flow guide plate are arranged above the first conveying belt and the second conveying belt correspondingly. Due to the arrangement of the material guide frame, continuously poured materials can be uniformly laid on the first conveying belt and the second conveying belt under the cooperation of the driving mechanism, and then the continuously conveyed materials can be turned over under the action of the material stirring brush, so that the surfaces of the materials can be in full contact with air, and the material conveying efficiency is improved. And water evaporated on the surface quickly flows into the air.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vacuum dryers, in particular to an organic vacuum dryer. Background Art

[0002] Vacuum drying equipment is a highly efficient and energy-saving intermittent drying equipment. It uses conduction heating to remove liquids and moisture (solvents) from materials. When the material is in a vacuum state, the vapor pressure drops, causing the moisture (solvent) on the surface of the material to reach a saturated state and evaporate, and is promptly discharged and recovered by the vacuum equipment; the moisture (solvent) inside the material continuously penetrates to the surface, evaporates, and is discharged. The three processes are carried out continuously, and the material is dried in a very short time, that is, a higher drying rate is obtained with a lower temperature.

[0003] In summary, during the operation of the vacuum dryer, the moisture on the surface of the material needs to be continuously evaporated. Therefore, it is necessary to ensure that there is enough space around the material to improve the efficiency of moisture flow and discharge. However, the actual situation is that most of the dry materials are in a stacked state, and the contact surface between each material particle and the receiving plate is relatively fixed. In this way, the situation after drying is that the moisture on the contact surface is not completely evaporated; and after the moisture on the surface of the bottom material evaporates and rises, it will contact the upper material, thereby further reducing the moisture drying efficiency, so it needs to be improved. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides an organic vacuum dryer, which has the advantage of high drying efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an organic vacuum dryer, comprising a drying box, a packaging cover plate is fixedly connected to the top of the drying box, an upper hopper is arranged on the top of the packaging cover plate, a material guide rack located below the upper hopper is also arranged inside the drying box, a first conveyor belt and a second conveyor belt located below the material guide rack are arranged inside the drying box, a first guide plate and a second guide plate are respectively arranged above the first conveyor belt and the second conveyor belt, and a plurality of evenly distributed material brushes are fixedly connected to the bottom of the first guide plate and the second guide plate; a driving mechanism is installed on the back of the drying box, and the driving mechanism is connected to the first conveyor belt and the second conveyor belt;

[0006] The material guide frame includes a receiving plate fixedly installed inside the drying box, the top of the receiving plate is an inclined surface, the top of the receiving plate is provided with a material receiving trough located directly below the upper hopper, the top of the receiving plate is also provided with a plurality of material guide troughs, the upper ends of the plurality of material guide troughs are all connected with the material receiving trough, and the lower ends of the material guide troughs penetrate the receiving plate and cover the bottom of the receiving plate.

[0007] Preferably, the bottoms of the first guide plate and the second guide plate are both inclined surfaces, and the height of the horizontal plane where one end of the bottom of the first guide plate and the second guide plate close to the material guide frame is located above the height of the horizontal plane where the other end thereof is located.

[0008] Preferably, there are gaps between the lower ends of the plurality of material brushes at the bottom of the first guide plate and the first conveyor belt and the same distance therefrom, and there are gaps between the lower ends of the plurality of material brushes at the bottom of the second guide plate and the second conveyor belt and the same distance therefrom.

[0009] Preferably, a first baffle plate is fixedly connected to one end of the top of the first guide plate close to the material guide frame, a second baffle plate is provided at one end of the top of the first conveyor belt close to the material guide frame, and a third baffle plate is fixedly connected to one end of the bottom of the first guide plate away from the material guide frame.

[0010] Preferably, the top of the first baffle plate is sealed and connected to the bottom of the packaging cover plate, the upper end of the second baffle plate leaves a gap with the bottom of the packaging cover plate and is connected to the upper hopper, and the bottom of the third baffle plate is close to the first conveyor belt but not in contact with it.

[0011] Preferably, a guide groove is provided at the bottom of the inner cavity of the drying box, and a discharge port is connected to the bottom of the drying box. The top of the discharge port is connected to the bottom of the inner cavity of the guide frame, so the guide groove is located directly below one end of the first conveyor belt close to the guide frame.

[0012] Preferably, the driving mechanism comprises a driving motor fixedly mounted on the back of the drying box, the outer end of the output shaft of the driving motor is provided with four driving rods, the outer part of the driving rod is fixedly sleeved with a positioning bearing, and the driving rod is rotatably sleeved inside the drying box through the positioning bearing;

[0013] The driving rod transmission sleeve is connected to the inside of the first conveyor belt and the second conveyor belt; one of them is fixedly connected to the output shaft, and the rear ends of the two driving rods at the other ends of the first conveyor belt and the second conveyor belt are fixedly connected to a gear, and the two gears are meshed with each other.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. Due to the setting of the material guide frame, the utility model can make the continuously poured materials be laid on the first conveyor belt and the second conveyor belt more evenly under the cooperation of the driving mechanism, and then the continuously conveyed materials can be rolled under the action of the material brush to ensure that the surface can fully contact with the air, so that the evaporated water on the surface can quickly flow into the air.

[0016] 2. Due to the arrangement of the first guide plate and the second guide plate, the utility model can prevent the evaporated water of the lower layer of drying materials from being absorbed by the upper layer of drying materials. In addition, with the cooperation of the first baffle plate and the second baffle plate, the water vapor flowing along the bottom of the first guide plate and the second guide plate can be discharged from the upper hopper, effectively reducing the situation where dust enters with the materials.

[0017] 3. Due to the setting of the material guide frame, the utility model can ensure that the material falling onto the first conveyor belt can cover the first conveyor belt with the cooperation of the material receiving trough and the material guide trough, which not only improves the effective utilization rate of the first conveyor belt, but also ensures that the incoming material can be well spread on the first conveyor belt to avoid local accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a cross-sectional view of the front side of the utility model;

[0020] Figure 3 It is a cross-sectional view of the side of the guide groove of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the material guide rack of the utility model.

[0022] In the figure: 1. Drying box; 2. Packaging cover plate; 3. Upper hopper; 4. Material guide rack; 41. Receiving plate; 42. Material receiving trough; 43. Material guide trough; 5. First conveyor belt; 6. Second conveyor belt; 7. Driving mechanism; 71. Driving motor; 72. Driving rod; 73. Positioning bearing; 8. First guide plate; 9. Second guide plate; 10. Material brush; 11. First material baffle plate; 12. Second material baffle plate; 13. Third material baffle plate; 14. Guide trough; 15. Discharge port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 4As shown, the utility model provides an organic vacuum dryer, comprising a drying box 1, a packaging cover plate 2 is fixedly connected to the top of the drying box 1, an upper hopper 3 is arranged on the top of the packaging cover plate 2, a material guide rack 4 located below the upper hopper 3 is further arranged inside the drying box 1, a first conveyor belt 5 and a second conveyor belt 6 located below the material guide rack 4 are arranged inside the drying box 1, a first guide plate 8 and a second guide plate 9 are respectively arranged above the first conveyor belt 5 and the second conveyor belt 6, and a plurality of evenly distributed material brushes 10 are fixedly connected to the bottom of the first guide plate 8 and the second guide plate 9; a driving mechanism 7 is installed on the back of the drying box 1, and the driving mechanism 7 is connected to the first conveyor belt 5 and the second conveyor belt 6;

[0025] The material guide frame 4 includes a receiving plate 41 fixedly installed inside the drying box 1, the top of the receiving plate 41 is an inclined surface, the top of the receiving plate 41 is provided with a material receiving groove 42 located directly below the upper hopper 3, and the top of the receiving plate 41 is also provided with a plurality of material guide grooves 43, the upper ends of the plurality of material guide grooves 43 are all connected with the material receiving groove 42, and the lower ends of the material guide grooves 43 penetrate the receiving plate 41 and cover the bottom of the receiving plate 41;

[0026] Among them, due to the setting of the material guide rack 4, with the cooperation of the driving mechanism 7, the continuously poured material can be laid on the first conveyor belt 5 and the second conveyor belt 6 more evenly, and then under the action of the material brush 10, the continuously conveyed material can be rolled to ensure that its surface can fully contact the air, so that the evaporated water on its surface can quickly flow into the air; and with the cooperation of the material receiving trough 42 and the material guiding trough 43, it can be ensured that the material falling on the first conveyor belt 5 can cover the first conveyor belt 5, which not only improves the effective utilization rate of the first conveyor belt 5, but also ensures that the incoming material can be well spread on the first conveyor belt 5 to avoid local accumulation.

[0027] like Figure 2 As shown, the bottoms of the first guide plate 8 and the second guide plate 9 are both inclined surfaces, and the height of the horizontal plane where one end of the bottom of the first guide plate 8 and the second guide plate 9 close to the material guide frame 4 is located above the height of the horizontal plane where the other end thereof is located;

[0028] Among them, due to the arrangement of the first guide plate 8 and the second guide plate 9, it can be prevented that the evaporated water of the lower layer of dry materials is absorbed by the upper layer of dry materials, and with the cooperation of the first baffle plate 11 and the second baffle plate 12, the water vapor flowing along the bottom of the first guide plate 8 and the second guide plate 9 can be discharged from the upper hopper 3, effectively reducing the situation where dust enters with the material.

[0029] like Figure 2As shown, the lower ends of several material brushes 10 at the bottom of the first guide plate 8 have gaps with the first conveyor belt 5 and are at the same distance, and the lower ends of several material brushes 10 at the bottom of the second guide plate 9 have gaps with the second conveyor belt 6 and are at the same distance; due to the arrangement of the material brushes 10, it is possible to ensure that the laid materials on the top of the first conveyor belt 5 and the second conveyor belt 6 are stably transmitted, and the laid materials can be rolled to change the contact surface of their outer surfaces with the first conveyor belt 5 and the second conveyor belt 6, thereby avoiding incomplete drying.

[0030] like Figure 2 As shown, a first baffle plate 11 is fixedly connected to one end of the top of the first guide plate 8 close to the material guide frame 4, a second baffle plate 12 is provided at one end of the top of the first conveyor belt 5 close to the material guide frame 4, and a third baffle plate 13 is fixedly connected to one end of the bottom of the first guide plate 8 away from the material guide frame 4; due to the arrangement of the first baffle plate 11, the second baffle plate 12 and the third baffle plate 13, it can ensure that the second conveyor belt 6 can undertake the material conveyed by the first conveyor belt 5, and can guide the flow of evaporated water with the cooperation of the first guide plate 8 and the second guide plate 9.

[0031] like Figure 2 As shown, the top of the first baffle plate 11 is sealed and connected to the bottom of the packaging cover plate 2, the upper end of the second baffle plate 12 leaves a gap with the bottom of the packaging cover plate 2 and is connected to the upper hopper 3, and the bottom of the third baffle plate 13 is close to the first conveyor belt 5 but not in contact with each other; due to the setting of the first baffle plate 11 and the second baffle plate 12, the evaporated water can be discharged along the upper hopper 3 with the cooperation of the first guide plate 8 and the second guide plate 9. Since the material in the upper hopper 3 has sufficient moisture, the water vapor discharged here will not affect the material entering here, and the discharged water vapor can effectively take away the mixed dust.

[0032] like Figure 2 and Figure 3 As shown, a guide groove 14 is provided at the bottom of the inner cavity of the drying box 1, and a discharge port 15 is connected to the bottom of the drying box 1. The top of the discharge port 15 is communicated with the bottom of the inner cavity of the guide frame 4, so the guide groove 14 is located directly below the end of the first conveyor belt 5 close to the guide frame 4; due to the setting of the guide groove 14, it can be ensured that the dry materials falling from the end of the second conveyor belt 6 can enter the discharge port 15 in time for discharge, avoiding accumulation and blockage at the discharge port 15.

[0033] like Figure 3 As shown, the driving mechanism 7 includes a driving motor 71 fixedly mounted on the back of the drying box 1, and four driving rods 72 are arranged at the outer end of the output shaft of the driving motor 71. The outer part of the driving rod 72 is fixedly sleeved with a positioning bearing 73, and the driving rod 72 is rotatably sleeved inside the drying box 1 through the positioning bearing 73;

[0034] The driving rod 72 is transmission-sleeved inside the first conveyor belt 5 and the second conveyor belt 6; one of them is fixedly connected to the output shaft, and the rear ends of the two driving rods 72 at the other ends of the first conveyor belt 5 and the second conveyor belt 6 are fixedly connected to a gear, and the two gears are meshed with each other.

[0035] The working principle and use process of this utility model:

[0036] The material to be dried is poured into the drying box 1 through the upper hopper 3, and falls into the receiving trough 42 by itself under the action of gravity, and slides along the guide trough 43, and finally falls on the top of the first conveyor belt 5; driven by the driving mechanism 7, it is continuously spread on the first conveyor belt 5, and rolled under the action of the material brush 10, so as to avoid the fixed point of the material surface being attached to the top of the first conveyor belt 5 or the second conveyor belt 6, and accelerate the flow rate of the surface moisture;

[0037] During this period, the evaporated water vapor flows along the bottom of the first guide plate 8 and the second guide plate 9 under the cooperation of the first guide plate 8 and the second guide plate 9, and flows from the upper ends of the first baffle plate 11 and the second baffle plate 12 to the inside of the upper hopper 3, and finally flows to the outside of the drying box 1;

[0038] The dried materials conveyed by the first conveyor belt 5 and the second conveyor belt 6 are finally discharged from the guide groove 14 and the discharge port 15 .

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An organic vacuum dryer, comprising a drying box (1), characterized in that: The top of the drying box (1) is fixedly connected to a packaging cover plate (2), the top of the packaging cover plate (2) is provided with an upper hopper (3), the interior of the drying box (1) is also provided with a material guide rack (4) located below the upper hopper (3), the interior of the drying box (1) is provided with a first conveyor belt (5) and a second conveyor belt (6) located below the material guide rack (4), the first conveyor belt (5) and the second conveyor belt (6) are respectively provided with a first guide plate (8) and a second guide plate (9) above the first conveyor belt (5) and the second conveyor belt (6), and the bottoms of the first guide plate (8) and the second guide plate (9) are fixedly connected with a plurality of evenly distributed material brushes (10); a driving mechanism (7) is installed on the back of the drying box (1), and the driving mechanism (7) is connected to the first conveyor belt (5) and the second conveyor belt (6); The material guide frame (4) comprises a receiving plate (41) fixedly mounted inside the drying box (1); the top of the receiving plate (41) is an inclined surface; the top of the receiving plate (41) is provided with a material receiving groove (42) located directly below the upper hopper (3); the top of the receiving plate (41) is also provided with a plurality of material guide grooves (43); the upper ends of the plurality of material guide grooves (43) are all connected to the material receiving groove (42); the lower ends of the material guide grooves (43) penetrate the receiving plate (41) and cover the bottom of the receiving plate (41).

2. An organic vacuum dryer according to claim 1, characterized in that: The bottoms of the first guide plate (8) and the second guide plate (9) are both inclined surfaces, and the height of the horizontal plane where one end of the bottom of the first guide plate (8) and the second guide plate (9) close to the material guide frame (4) is located is higher than the height of the horizontal plane where the other end is located.

3. An organic vacuum dryer according to claim 1, characterized in that: A gap is left between the lower ends of the plurality of material brushes (10) at the bottom of the first guide plate (8) and the first conveyor belt (5), and the distances are the same; a gap is left between the lower ends of the plurality of material brushes (10) at the bottom of the second guide plate (9) and the second conveyor belt (6), and the distances are the same.

4. An organic vacuum dryer according to claim 1, characterized in that: A first material baffle plate (11) is fixedly connected to one end of the top of the first guide plate (8) close to the material guide frame (4), a second material baffle plate (12) is provided at one end of the top of the first conveyor belt (5) close to the material guide frame (4), and a third material baffle plate (13) is fixedly connected to one end of the bottom of the first guide plate (8) away from the material guide frame (4).

5. An organic vacuum dryer according to claim 4, characterized in that: The top of the first material baffle plate (11) is sealed to the bottom of the packaging cover plate (2), the upper end of the second material baffle plate (12) is spaced from the bottom of the packaging cover plate (2) and is connected to the upper hopper (3), and the bottom of the third material baffle plate (13) and the first conveyor belt (5) are close to each other but not in contact.

6. An organic vacuum dryer according to claim 1, characterized in that: A guide groove (14) is provided at the bottom of the inner cavity of the drying box (1), and a discharge port (15) is connected to the bottom of the drying box (1). The top of the discharge port (15) is connected to the bottom of the inner cavity of the guide frame (4), so that the guide groove (14) is located directly below one end of the first conveyor belt (5) close to the guide frame (4).

7. An organic vacuum dryer according to claim 1, characterized in that: The driving mechanism (7) comprises a driving motor (71) fixedly mounted on the back of the drying box (1); four driving rods (72) are arranged at the outer end of the output shaft of the driving motor (71); the outer parts of the driving rods (72) are fixedly sleeved with positioning bearings (73); the driving rods (72) are rotatably sleeved inside the drying box (1) via the positioning bearings (73); The driving rods (72) are transmission sleeved inside the first conveyor belt (5) and the second conveyor belt (6); one of them is fixedly connected to the output shaft, and the rear ends of the two driving rods (72) at the other ends of the first conveyor belt (5) and the second conveyor belt (6) are fixedly connected to a gear, and the two gears are meshed with each other.