Adjustable coupling centering auxiliary device
Through designing the adjustment of the central auxiliary device to find the central axis, use a fixed chassis, a combined telescopic link and a combination surface frame adjustment mechanism to solve the problem of unreliable and accuracy of the existing tools. The precision foundation and installation stability of the device.
Patent Information
- Application Number
- CN202421213901.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing coupling center-finding tool is unreliable, the adjustment length is limited, and it is not suitable for large pump sets, resulting in cumbersome use and low accuracy.
Design a adjustable couplet to find a central auxiliary device, including a fixed chassis, a combined telescopic link, and a combined surface rack adjustment mechanism. A shaft of the distance between the distance.
It achieves precise centering of couplings with different diameters, improves installation stability and accuracy, simplifies the operating process, and is suitable for most water pump combinations or fan combinations.
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Figure CN222393496U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of measurement, in particular to an adjustable coupling centering auxiliary device. Background Art
[0002] In the electric power, metallurgy, chemical industry and other industries, water pumps and fans are widely used. Most water pumps and fans are driven by electric motors. The motor and water pump are connected by couplings. The coupling needs to be centered when installed to ensure a smooth connection between the motor and the water pump, reduce equipment vibration, and increase the life of the motor and water pump bearings. Centering the coupling is a highly precise technical work with an accuracy of 0.01mm. Therefore, in addition to the high requirements on the accuracy of the dial indicator used and the skills of the technician, the reliability of the tool used to install the dial indicator is also very high.
[0003] At present, the most widely used auxiliary tool for installing dial indicators in coupling centering is the magnetic base, which is adsorbed on the coupling by magnets. The fixation is unreliable, the adjustment length is limited, and the plastic fixing clip is easy to crack and damage, so it can only be used for smaller pump units. For large pump units, since the coupling diameter and spacing are different, the dedicated centering tools are not universal, cumbersome to use, and the accuracy is not high.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes an adjustable coupling centering auxiliary device to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] An adjustable coupling centering auxiliary device comprises a fixed chassis, and a plurality of chassis fixing bolts are arranged on one side of the fixed chassis; a combined telescopic connecting rod is arranged in the middle of one side of the fixed chassis, and a combined meter frame adjusting mechanism is arranged at one end of the combined telescopic connecting rod.
[0008] Furthermore, in order to enable the adjustable coupling centering auxiliary device to be fixed on any coupling of different diameters, and to be fixed in the coupling bolt hole using the chassis fixing bolts, so as to be firmly fixed and ensure stability during the centering process, a plurality of slots matching with the chassis fixing bolts are provided on the side wall of the fixed chassis, and the cross-section between the plurality of slots is in the shape of a cross.
[0009] Furthermore, in order to achieve position adjustment of the dial indicator, so as to assist in centering couplings with different diameters, and through the cooperative drive of the threaded portion, not only the adjustment accuracy is higher, but also the two adjusting rods can be moved at the same time, thereby ensuring the symmetrical movement of the adjusting rods, thereby improving the applicability of the adjustable coupling centering auxiliary device, the combined meter frame adjustment mechanism includes a fixed rod connected to the combined telescopic connecting rod, and the bottom and top ends of the fixed rod are both provided with adjusting rods, the top of one of the fixed rods is provided with a cross bar, and the ends of the fixed rod and the cross bar are both interspersed with dial indicators; partitions are symmetrically arranged in the middle of the fixed rod, and driven rods passing through the partitions are symmetrically arranged in the middle of the fixed rod, and bevel gears 1 are sleeved on the outside of the adjacent ends of the two groups of driven rods; a driving rod is penetrated in the middle of the side wall of the fixed rod, and a bevel gear 2 meshing with bevel gear 1 is sleeved on the outside of one end of the driving rod and located inside the fixed rod, and the dial indicator is connected to the fixed rod and the cross bar by fastening bolts.
[0010] Furthermore, in order to enable the adjusting rod to move under the drive of the driven rod, the cross-section of the adjusting rod is a square structure, and a threaded hole is provided at the end of the adjusting rod close to the driving rod; a thread matching the threaded hole is provided on the outer side of the circle of the driven rod away from the partition.
[0011] Furthermore, in order to achieve length adjustment of the combined telescopic connecting rod, the telescopic combination between the inner and outer steel pipes is used so that the combined telescopic connecting rod can be freely extended and retracted during the adjustment process and can adapt to different measurement requirements. The combined telescopic connecting rod is composed of several steel pipes with successively decreasing diameters, and the steel pipes are fixed by connecting rod fixing bolts.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model has a reasonable and reliable structure. The device can accurately measure the centering of the shaft, ensure the accurate alignment of the axis when the coupling is installed, thereby reducing the vibration and wear caused by axis deviation. The device can replace the magnetic table seat and various fixed coupling centering devices. Only one device is needed to meet the needs of most water pump combinations or fan combinations. It can be widely used in industries with more water pumps and fans, such as electric power, metallurgy, and chemical industry.
[0014] 2. By setting a fixed chassis, the adjustable coupling centering auxiliary device can be fixed on any coupling of different diameters, and the chassis fixing bolts are used to fix it in the coupling bolt holes, so that it is firmly fixed and the stability during the centering process is ensured.
[0015] 3. By setting up a combined meter frame adjustment mechanism, the position adjustment of the dial indicator is realized, so that the centering assistance can be performed on couplings with different diameters. The threaded matching drive not only makes the adjustment accuracy higher, but also allows the two adjusting rods to be moved at the same time, ensuring the symmetrical movement of the adjusting rods, thereby improving the applicability of the adjustable coupling centering assistance device.
[0016] 4. By setting a combined telescopic connecting rod, the length adjustment of the combined telescopic connecting rod can be realized. Through the telescopic combination between the inner and outer steel pipes, the combined telescopic connecting rod can be freely extended and retracted during the adjustment process and can adapt to different measurement requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of an adjustable coupling centering auxiliary device according to an embodiment of the utility model;
[0019] Figure 2 It is an assembly diagram of a fixed chassis and chassis fixing bolts in an adjustable coupling centering auxiliary device according to an embodiment of the utility model;
[0020] Figure 3 It is a structural schematic diagram of a combined meter frame adjustment mechanism in an adjustable coupling centering auxiliary device according to an embodiment of the utility model;
[0021] Figure 4 It is a cross-sectional view of a combined meter frame adjustment mechanism in an adjustable coupling centering auxiliary device according to an embodiment of the utility model;
[0022] Figure 5 yes Figure 4 A partial enlarged view of the middle A;
[0023] Figure 6 The utility model is a schematic diagram of an adjustable coupling centering auxiliary device applied to a coupling according to an embodiment of the utility model.
[0024] In the figure:
[0025] 1. First coupling; 2. Fixed chassis; 201. Slot; 3. Chassis fixing bolt; 4. Combined telescopic connecting rod; 5. Combined meter frame adjustment mechanism; 501. Fixed rod; 502. Adjusting rod; 5021. Threaded hole; 503. Cross bar; 504. Dial indicator; 505. Partition; 506. Follower rod; 5061. Thread; 507. Bevel gear one; 508. Driving rod; 509. Bevel gear two; 510. Fastening bolt; 6. Second coupling. DETAILED DESCRIPTION
[0026] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0027] According to an embodiment of the utility model, an adjustable coupling centering auxiliary device is provided.
[0028] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 6 As shown, the adjustable coupling centering auxiliary device according to the embodiment of the utility model includes a fixed chassis 2, and a plurality of chassis fixing bolts 3 are arranged on one side of the fixed chassis 2; a combined telescopic connecting rod 4 is arranged in the middle of one side of the fixed chassis 2, and a combined meter frame adjustment mechanism 5 is arranged at one end of the combined telescopic connecting rod 4.
[0029] In addition, it should be noted that the adjustable coupling centering auxiliary device provided by the utility model is suitable for various motor-water pumps, motor-fans, and turbine-pump combinations with coupling diameters ranging from 150mm to 550mm and coupling distances ranging from 100mm to 550mm.
[0030] With the aid of the above-mentioned technical scheme of the utility model, the structure of the utility model is reasonable and reliable. The device can accurately measure the centering of the shaft, and can ensure the precise alignment of the axis when the coupling is installed, thereby reducing the vibration and wear caused by the axis deviation. The device can replace the magnetic table seat and various fixed coupling centering devices. Only one device is needed to meet the needs of most water pump combinations or fan combinations, and can be widely used in industries with a large number of water pumps and fans such as electricity, metallurgy, and chemical industry.
[0031] In one embodiment, for the above-mentioned fixed chassis 2, the side wall of the fixed chassis 2 is provided with a plurality of slots 201 that cooperate with the chassis fixing bolts 3, and the cross-sections between the plurality of slots 201 are in a cross shape, so that the adjustable coupling centering auxiliary device can be fixed on any coupling of different diameters, and is fixed in the coupling bolt hole using the chassis fixing bolts 3, so that it is firmly fixed and stability during the centering process is ensured.
[0032] In addition, it should be noted that the slots 201 provided on the side wall of the fixed chassis 2 are 8 20 mm wide slots 201 in a cross shape, and the fixed chassis 2 can be fixed to any coupling bolt hole by chassis fixing bolts 3, and the tightness can be adjusted by bolt washers.
[0033] In one embodiment, for the above-mentioned combined meter stand adjustment mechanism 5, the combined meter stand adjustment mechanism 5 includes a fixed rod 501 connected to the combined telescopic connecting rod 4, and the bottom and top ends of the fixed rod 501 are both provided with adjustment rods 502, and the top of one of the fixed rods 501 is provided with a cross bar 503, and the ends of the fixed rod 501 and the cross bar 503 are both interspersed with dial indicators 504; a partition plate 505 is symmetrically arranged in the middle of the fixed rod 501, and a driven rod 506 penetrating the partition plate 505 is symmetrically arranged in the middle of the fixed rod 501, and the adjacent ends of the two groups of driven rods 506 are sleeved with bevel gears 507; a driving rod 508 is penetrated in the middle of the side wall of the fixed rod 501, and one end of the driving rod 508 is sleeved with a gear 507 that is connected to the fixed rod 501. Bevel gear 2 509 meshes with bevel gear 1 507; the cross-section of the adjusting rod 502 is a square structure, and a threaded hole 5021 is provided at the end of the adjusting rod 502 close to the driving rod 508; a thread 5061 matching the threaded hole 5021 is provided on the outer side of the circumference of the driven rod 506 away from the partition 505; the dial indicator 504 is connected to the fixed rod 501 and the cross bar 503 by fastening bolts 510, so that the position of the dial indicator 504 can be adjusted, so that the centering assistance can be performed for couplings with different diameters, and the matching drive of the threads not only makes the adjustment accuracy higher, but also the two adjusting rods 502 can be moved at the same time, ensuring the symmetrical movement of the adjusting rods 502, thereby improving the applicability of the adjustable coupling centering assistance device.
[0034] The working principle of the combined meter frame adjustment mechanism 5 is: by rotating the driving rod 508, the bevel gear 1 507 is driven to rotate through the bevel gear 2 509, thereby driving the driven rod 506 to rotate, and under the cooperation of the thread 5061 and the threaded hole 5021, the adjustment rod 502 is driven to move in opposite directions at the same time, thereby realizing the movement between the two dial indicators 504, and assisting in finding the center of couplings of different diameters.
[0035] In one embodiment, for the above-mentioned combined telescopic link 4, the combined telescopic link 4 is composed of a plurality of steel pipes with successively decreasing diameters, and the steel pipes are fixed by link fixing bolts, so that the length adjustment of the combined telescopic link 4 can be realized. Through the telescopic combination between the inner and outer steel pipes, the combined telescopic link 4 can be freely extended and retracted during the adjustment process and can adapt to different measurement requirements.
[0036] In addition, it should be noted that the steel pipe in the combined telescopic connecting rod 4 can be stretched and fixed arbitrarily within the range of 50-500 mm.
[0037] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0038] In practical applications, such as Figure 6 As shown, first, the fixed chassis 2 in the adjustable coupling centering auxiliary device is fixed to the first coupling 1 by the chassis fixing bolts 3, and then according to the position and size of the second coupling 6, the combined telescopic connecting rod 4 and the combined table frame adjustment mechanism 5 are adjusted respectively, and then the centering assistance between the first coupling 1 and the second coupling 6 can be performed.
[0039] In summary, with the help of the above-mentioned technical scheme of the utility model, the structure of the utility model is reasonable and reliable. The device can accurately measure the centering of the shaft, and can ensure the accurate alignment of the axis when the coupling is installed, thereby reducing the vibration and wear caused by the axis deviation. The device can replace the magnetic table seat and various fixed coupling centering devices. Only one device is needed to meet most water pump combinations or fan combinations, and can be widely used in industries with more water pumps and fans such as electricity, metallurgy, and chemical industry; by setting a fixed chassis 2, the adjustable coupling centering auxiliary device can be fixed on any coupling of different diameters, and the chassis fixing bolts 3 are used to fix it in the coupling bolt hole, fixing it. It is firmly fixed, ensuring stability during the centering process; by setting up the combined meter frame adjustment mechanism 5, the position adjustment of the dial indicator 504 is realized, so that the centering of couplings with different diameters can be assisted, and the matching drive of the threads not only makes the adjustment accuracy higher, but also the two adjustment rods 502 can be moved at the same time, ensuring the symmetrical movement of the adjustment rods 502, thereby improving the applicability of the adjustable coupling centering auxiliary device; by setting up the combined telescopic connecting rod 4, the length adjustment of the combined telescopic connecting rod 4 can be realized, and through the telescopic combination between the inner and outer steel pipes, the combined telescopic connecting rod 4 can be freely extended and retracted during the adjustment process and can adapt to different measurement requirements.
[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable coupling centering auxiliary device, characterized in that: It comprises a fixed chassis (2), and a plurality of chassis fixing bolts (3) are arranged on one side of the fixed chassis (2); A combined telescopic connecting rod (4) is provided in the middle of one side of the fixed chassis (2), and a combined meter stand adjustment mechanism (5) is provided at one end of the combined telescopic connecting rod (4); The combined meter stand adjustment mechanism (5) comprises a fixed rod (501) connected to the combined telescopic connecting rod (4), the bottom and top ends of the fixed rod (501) are both provided with adjustment rods (502), the top end of one of the fixed rods (501) is provided with a cross bar (503), and the ends of the fixed rod (501) and the cross bar (503) are both interspersed with dial indicators (504); A partition plate (505) is symmetrically arranged in the middle of the fixed rod (501), and a driven rod (506) penetrating the partition plate (505) is symmetrically arranged in the middle of the fixed rod (501), and a bevel gear (507) is sleeved on the outer sides of the adjacent ends of the two groups of driven rods (506); A driving rod (508) is provided through the middle of the side wall of the fixing rod (501), and a bevel gear 2 (509) meshing with the bevel gear 1 (507) is sleeved on the outside of one end of the driving rod (508) and located inside the fixing rod (501).
2. The adjustable coupling centering auxiliary device according to claim 1, characterized in that: The side wall of the fixed chassis (2) is provided with a plurality of slots (201) matched with the chassis fixing bolts (3), and the cross section between the plurality of slots (201) is in the shape of a cross.
3. The adjustable coupling centering auxiliary device according to claim 2, characterized in that: The cross section of the adjusting rod (502) is a square structure, and a threaded hole (5021) is provided at the end of the adjusting rod (502) close to the driving rod (508).
4. The adjustable coupling centering auxiliary device according to claim 3, characterized in that: The driven rod (506) is provided with a thread (5061) matching with the threaded hole (5021) on the outer side of the circumference away from the partition (505).
5. The adjustable coupling centering auxiliary device according to claim 4, characterized in that: The dial indicator (504) is connected to the fixing rod (501) and the cross rod (503) via fastening bolts (510).
6. The adjustable coupling centering auxiliary device according to claim 2, characterized in that: The combined telescopic connecting rod (4) is composed of a plurality of steel pipes with successively decreasing diameters, and the steel pipes are fixed to each other by connecting rod fixing bolts.