Real-time monitoring device for dust removal

By installing a real-time monitoring device on the electric dust collector and using cameras to monitor the internal equipment of the dust collector and the dust accumulation in the ash hopper in real time, the problems of inaccurate fault diagnosis and insufficient monitoring of dust accumulation in the ash hopper in the existing technology are solved, and the efficiency of the dust collector is improved. operational safety and reliability.

CN222395724UActive Publication Date: 2025-01-24浙江菲达环保科技股份有限公司
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Patent Information

Application Number
CN202420482827.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-01-24
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing electrical dust collector lacks real-time monitoring devices during operation, resulting in inaccurate fault diagnosis and inability to monitor the dust accumulation of ash bucket in real time, posing safety hazards.

Method used

A real -time monitoring device is designed, including the installation of the transmission shaft, motor, sleeve and upper and lower vision cameras on the dust collector, and monitor the internal equipment of the internal equipment and ash accumulation of the internal equipment of the dust collector through the camera.

Benefits of technology

A real -time monitoring of the internal equipment of the dust collector has been realized, the faults are treated in a timely manner to avoid hidden safety hazards; by monitoring the ash accumulation of the ash to ensure that the ash fighting does not exceed the carrier limit, avoiding safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a real-time monitoring device for dust removal, which comprises a dust remover, an ash bucket is arranged on the dust remover, a transmission shaft is arranged above the ash bucket, the transmission shaft is rotatably arranged on the dust remover and is connected with a motor, a sleeve is arranged on the outer side of the transmission shaft, and the sleeve is sleeved on the transmission shaft. An upper-view camera and a lower-view camera are fixed on the transmission shaft, the upper-view camera and the lower-view camera are positioned on the inner side of the sleeve, open holes are respectively formed in the upper side and the lower side of the sleeve, and the two open holes are respectively matched with the positions of the upper-view camera and the lower-view camera. According to the utility model, the operation condition of internal equipment of the dust remover can be intuitively seen through the upward-looking camera, the internal operation state of the dust remover is monitored in real time, the conditions of the internal equipment of the dust remover are treated in time, and potential safety hazards are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric dust collectors, in particular to the technical field of monitoring devices. Background Art

[0002] The existing electric precipitator has no real-time monitoring device when it is in operation. When the equipment fails, the internal situation can only be checked by stopping the furnace for maintenance, resulting in the inability to accurately determine the root cause of some failures; it is also impossible to check the dust accumulation in the ash hopper and accurately determine whether the dust accumulation in the ash hopper has reached the load limit. Utility Model Content

[0003] The purpose of the utility model is to solve the problems in the prior art and to provide a real-time monitoring device for dust removal, which can solve the above problems.

[0004] To achieve the above-mentioned purpose, the utility model proposes a real-time monitoring device for dust removal, including a dust collector, wherein the dust collector is provided with an ash hopper, a transmission shaft is provided above the ash hopper, the transmission shaft is rotatably installed on the dust collector, the transmission shaft is connected to a motor, a sleeve is provided on the outer side of the transmission shaft, an upward-looking camera and a downward-looking camera are fixed on the transmission shaft, the upward-looking camera and the downward-looking camera are located on the inner side of the sleeve, and openings are respectively provided on the upper and lower sides of the sleeve, and the two openings respectively match the positions of the upward-looking camera and the downward-looking camera.

[0005] Preferably, support bearings are installed at both ends of the transmission shaft.

[0006] Preferably, the motor is a frequency-modulated motor, a support is fixed to the side of the dust collector, and the motor is mounted on the support.

[0007] Preferably, the inner wall of the sleeve is provided with flannel.

[0008] Preferably, the upward-looking camera and the downward-looking camera are provided with lenses on the front side and hole-blocking sleeves on the back side, and the hole-blocking sleeves match the openings.

[0009] Preferably, sealing rings are provided on both sides of the upward-looking camera and the downward-looking camera.

[0010] The beneficial effects of the utility model are as follows: the utility model can visually see the operating conditions of the internal equipment of the dust collector through the upward-looking camera, monitor the internal operating status of the dust collector in real time, and promptly deal with the conditions of the internal equipment of the dust collector to avoid potential safety hazards; the dust accumulation status of the ash hopper can be visually seen by adjusting the downward-looking camera, so as to determine whether it is necessary to urgently clean up the excessive dust in the ash hopper to avoid safety accidents of the electric bag dust collector; the camera is protected by a camera protection sleeve and other devices to prevent dust and wipe the lens.

[0011] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 yes Figure 1 A partial enlarged schematic diagram of location Ⅰ.

[0014] In the figure: 1-dust collector, 2-motor, 3-support, 4-support bearing, 5-casing, 6-upward camera, 7-downward camera, 8-sealing ring, 9-hole plugging sleeve, 10-flannel cloth. DETAILED DESCRIPTION

[0015] See also Figure 1 , Figure 2 , a real-time monitoring device for dust removal, comprising a dust collector 1, a ash hopper is provided on the dust collector 1, a transmission shaft is provided above the ash hopper, the transmission shaft is rotatably mounted on the dust collector 1, the transmission shaft is connected to a motor 2, a sleeve 5 is provided on the outer side of the transmission shaft, an upward-looking camera 6 and a downward-looking camera 7 are fixed on the transmission shaft, the upward-looking camera 6 and the downward-looking camera 7 are located on the inner side of the sleeve 5, openings are respectively provided on the upper and lower sides of the sleeve 5, and the two openings match the positions of the upward-looking camera 6 and the downward-looking camera 7 respectively, support bearings 4 are installed at both ends of the transmission shaft, the motor 2 is a frequency-modulated motor 2, a support 3 is fixed on the side of the dust collector 1, the motor 2 is mounted on the support 3, a flannel 10 is provided on the inner wall of the sleeve 5, a lens is provided on the front side of the upward-looking camera 6 and the downward-looking camera 7, and a hole-blocking sleeve 9 is provided on the back side, the hole-blocking sleeve 9 matches the opening, and sealing rings 8 are provided on both sides of the upward-looking camera 6 and the downward-looking camera 7.

[0016] Working process of this utility model:

[0017] During the operation of the utility model, the frequency-modulated motor 2 provides power to drive the transmission shaft to slowly reciprocate for only one circle. The upward-looking camera 6 and the downward-looking camera 7 are placed on a transmission shaft. There are two supporting bearings 4 at both ends of the transmission shaft. The camera protection sleeve 5 outside the transmission shaft serves the purpose of protecting the camera.

[0018] During actual operation, the transmission shaft rotates to expose the lens of the camera from the opening for video recording. After the operation is completed, the transmission shaft continues to rotate to move the camera to the inside of the protective sleeve 5. At the same time, the hole blocking sleeve 9 can block the opening of the camera protective sleeve 5 to prevent dust accumulation on the camera.

[0019] A flannel 10 is added inside the camera protection sleeve 5 to wipe the camera.

[0020] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. A real-time monitoring device for dust removal, characterized in that: The invention comprises a dust collector (1), wherein the dust collector (1) is provided with an ash hopper, a transmission shaft is provided above the ash hopper, the transmission shaft is rotatably mounted on the dust collector (1), the transmission shaft is connected to a motor (2), a sleeve (5) is provided on the outer side of the transmission shaft, an upward-looking camera (6) and a downward-looking camera (7) are fixed on the transmission shaft, the upward-looking camera (6) and the downward-looking camera (7) are located on the inner side of the sleeve (5), and openings are respectively provided on the upper and lower sides of the sleeve (5), and the two openings respectively match the positions of the upward-looking camera (6) and the downward-looking camera (7).

2. The real-time monitoring device for dust removal according to claim 1, characterized in that: Support bearings (4) are installed at both ends of the transmission shaft.

3. The real-time monitoring device for dust removal according to claim 1, characterized in that: The motor (2) is a frequency-modulated motor (2); a support (3) is fixed to the side of the dust collector (1); and the motor (2) is mounted on the support (3).

4. The real-time monitoring device for dust removal according to claim 1, characterized in that: The inner wall of the sleeve (5) is provided with flannel (10).

5. The real-time monitoring device for dust removal according to claim 1, characterized in that: The front of the upward-looking camera (6) and the downward-looking camera (7) are provided with lenses, and the back of the upward-looking camera (6) and the downward-looking camera (7) are provided with hole-blocking sleeves (9), and the hole-blocking sleeves (9) match the openings.

6. The real-time monitoring device for dust removal according to claim 1, characterized in that: Sealing rings (8) are provided on both sides of the upward-looking camera (6) and the downward-looking camera (7).