High-safety bulking machine for puffed food production
Set the fixed lid and the rotor system by setting a fixed lid and a rotor system at the feed inlet of the puffer to prevent the dust from entering. The design of the main cone gear is combined with the design of the crushing knife to achieve the full crushing of food raw materials, solving the unclean and insufficient stirring of food and inadequate stirring. The problem improves food safety and production efficiency.
Patent Information
- Application Number
- CN202421165682.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The feed port of the extruder is not protected and it is easy to enter dust, resulting in unclean food, poor safety, and insufficient stirring. Especially, the raw materials of large particulate matter need to wait before they can flow into the extruder.
Design a puff that includes inlet buckets, lids, a set of fixed boards and fixed frames. By setting the rotor and the thread pole, the block moves down, so that the lid is fixed on the inlet bucket to prevent dust from entering. At the same time, the coordination of the main cone gear and the cone -shaped gear is used to drive the opposite direction of the crushing knife to achieve sufficient crushing of food ingredients.
Effectively prevent the entry of dust, improve the safety and cleanness of food, and at the same time, by fully crushing the raw materials, reducing waiting time, and improving the production efficiency of puffed food.
Smart Images
Figure CN222397001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food puffing machines, in particular to a puffing machine with high safety for puffed food production. Background Art
[0002] The puffed food is first crushed by the stirring component, and then flows into the puffing machine. However, the feed port on the puffing machine is completely open without any protection. In this way, dust is easily introduced into the process of flowing into the puffing machine, resulting in unclean food, poor safety, and affecting people's health. At the same time, when the food raw materials are stirred, it is still not sufficient, especially for food raw materials with large particles, which still need to spend time waiting before flowing into the puffing machine.
[0003] In view of the above problems, the inventor proposes a puffing machine with high safety for producing puffed food to solve the above problems. Utility Model Content
[0004] In order to solve the problem that the feed inlet on the extruder is completely open without any protection, so that dust is easily introduced into the process of flowing into the extruder, resulting in unclean food, poor safety, and affecting people's health; at the same time, when the food raw materials are stirred, it is still not sufficient, especially for food raw materials with large particles, it takes time to wait before they can flow into the extruder; the utility model aims to provide an extruder with high safety for the production of extruded food.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a highly safe puffing machine for puffed food production, comprising a puffing machine, a feed hopper is arranged on the top of the puffing machine, a cover is arranged on the top of the feed hopper, fixing plates are fixedly installed on both sides of the cover, fixing frames corresponding to the fixing plates are fixedly installed on both sides of the feed hopper, a threaded rod is threadedly connected to the middle part of the fixing frame, a clamping block that does not fit with the cover is fixedly installed on the bottom end of the threaded rod, the clamping block is slidably clamped on the inner wall of the fixing frame, a rotating wheel is fixedly installed on the top of the threaded rod, and a fixing frame is fixedly installed on one side. There is a limit block that is not in contact with the cover one, a handle is fixedly installed on the top of the cover one, two groups of symmetrically distributed supporting legs are fixedly installed on the top of the extruder, a supporting platform is fixedly installed on the top of the supporting legs, two symmetrically distributed supporting plates are fixedly installed on the top of the supporting platform, a mixing box is fixedly installed between the tops of the two supporting plates, a conveying bin is fixedly connected to the bottom end of the mixing box, a discharge pipe is fixedly installed on one side of the conveying bin, the discharge pipe is fixedly passed through the feed hopper, a rotating shaft three is rotatably installed inside the conveying bin, and a spiral blade is fixedly installed outside the rotating shaft three and inside the conveying bin.
[0006] Preferably, a U-shaped fixed block is fixedly installed on the top of the mixing box, and a rotating shaft 1 is rotatably passed through one side of the U-shaped fixed block, and a main bevel gear is fixedly installed on one side of the rotating shaft 1, and both sides of the main bevel gear are meshed and connected with slave bevel gears, and a rotating shaft 2 is fixedly passed through the middle of the slave bevel gear located at the top, and the rotating shaft 2 rotatably passes through the slave bevel gear located below, and a hollow cylinder is fixedly installed on the bottom of the slave bevel gear located below, and the outsides of the hollow cylinder and the rotating shaft 2 are fixedly installed with a number of evenly distributed and staggered crushing knives, and a filter is fixedly installed inside the mixing box, and the hollow cylinder is rotatably inserted in the mixing box, the length of the hollow cylinder is less than the length of the rotating shaft 2, and the rotating shaft 2 rotatably passes through the hollow cylinder, and the rotating shaft 2 is rotatably installed in the U-shaped fixed block, and a feeding port is fixedly installed on the top of the mixing box, and a cover 2 is slidably installed on the top of the feeding port through a trapezoidal block.
[0007] Preferably, a pulley one is fixedly installed on the outside of the rotating shaft one, a pulley two corresponding to the pulley one is fixedly installed on the outside of the rotating shaft three, the external movable sleeves of the pulley one and the pulley two are provided with the same transmission pulley, a motor is fixedly installed on the top of the support platform, and the driving end of the motor is fixedly installed on the end of the rotating shaft three.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] 1. By setting a rotating wheel, the threaded rod is driven to rotate, thereby driving the clamping block to move downward, so that the clamping block contacts the fixed plate, and the bottom end of the rotating wheel contacts the top surface of the fixed frame, so that the cover is fixed on the feed hopper. At the same time, the discharge pipe runs through the feed hopper, thereby protecting the feed hopper, preventing dust from entering the feed hopper, and improving the safety of food puffing;
[0010] 2. By setting the rotating shaft 1, the main bevel gear is driven to rotate, thereby driving the corresponding slave bevel gears to rotate respectively. The main bevel gear and the two slave bevel gears are used in coordination, and the rotating shaft 2, the crushing knife on the rotating shaft 2 and the hollow cylinder, and the crushing knife on the hollow cylinder are driven to rotate in opposite directions at the same time, so that the food raw materials in the mixing box are crushed more fully, and there is no need to wait too long. The food raw materials that meet the requirements fall into the conveying bin from the filter screen, and are then transported to the discharge pipe, the feed hopper, and the extruder through the conveying bin. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0012] Figure 1 This is a schematic structural view of the present utility model.
[0013] Figure 2 This is a schematic view of the connection structure between the feed hopper and the cover one in the present utility model.
[0014] Figure 3 This is a schematic view of the connection structure between the fixing frame and the threaded rod in the present utility model.
[0015] Figure 4 This is a schematic structural view of the fixing frame in the present utility model.
[0016] Figure 5 This is a schematic view of the internal structures of the conveying bin and the mixing tank in the present utility model.
[0017] Figure 6 This is the present utility model Figure 5 The enlarged view of part A in it.
[0018] Figure 7 This is a schematic view of the connection structure between the feeding port and the cover two in the present utility model.
[0019] In the figure: 1, extruder; 2, feed hopper; 21, cover one; 22, fixing plate; 23, handle; 31, fixing frame; 32, threaded rod; 33, clamping block; 34, runner; 35, limiting block; 4, support leg; 41, support platform; 42, support plate; 5, mixing tank; 51, U-shaped fixing block; 52, rotating shaft one; 53, main bevel gear; 54, driven bevel gear; 56, rotating shaft two; 57, hollow cylinder; 58, crushing knife; 59, motor; 521, pulley one; 6, conveying bin; 61, rotating shaft three; 62, spiral blade; 63, pulley two; 64, transmission belt; 7, discharge pipe; 8, filter screen; 9, feeding port; 91, cover two. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Embodiment: As Figure 1-7As shown, the utility model provides an extruder with high safety for the production of extruded food, including an extruder 1, a feed hopper 2 is arranged on the top of the extruder 1, a cover 21 is arranged on the top of the feed hopper 2, fixing plates 22 are fixedly installed on both sides of the cover 21, fixing frames 31 corresponding to the fixing plates 22 are fixedly installed on both sides of the feed hopper 2, a threaded rod 32 is threadedly connected to the middle of the fixing frame 31, a clamping block 33 that does not fit the cover 21 is fixedly installed on the bottom end of the threaded rod 32, and the clamping block 33 slides A runner 34 is fixedly installed on the top of the threaded rod 32, which is clamped on the inner wall of the fixing frame 31. Two sets of symmetrically distributed supporting legs 4 are fixedly installed on the top of the extruder 1. A supporting platform 41 is fixedly installed on the top of the supporting legs 4. Two symmetrically distributed supporting plates 42 are fixedly installed on the top of the supporting platform 41. A mixing box 5 is fixedly installed between the tops of the two supporting plates 42. A conveying bin 6 is fixedly connected to the bottom end of the mixing box 5. A discharge pipe 7 is fixedly installed on one side of the conveying bin 6. The discharge pipe 7 is fixedly installed through the feed hopper 2.
[0022] By adopting the above technical solution, when the rotating wheel 34 is rotated, the threaded rod 32 is driven to rotate, thereby driving the clamping block 33 to move downward, so that the clamping block 33 contacts the fixed plate 22, and the bottom end of the rotating wheel 34 contacts the top surface of the fixed frame 31, thereby fixing the cover 21 on the feed hopper 2. At the same time, the discharge pipe 7 runs through the feed hopper 2, so as to protect the feed hopper 2, prevent dust from entering the feed hopper 2, and improve the safety of food puffing.
[0023] A U-shaped fixed block 51 is fixedly installed on the top of the mixing box 5, and a rotating shaft 1 52 is rotatably penetrated on one side of the U-shaped fixed block 51, and a main bevel gear 53 is fixedly installed on one side of the rotating shaft 1 52. Both sides of the main bevel gear 53 are meshed and connected with slave bevel gears 54. A rotating shaft 2 56 is fixedly penetrated in the middle of the slave bevel gear 54 located at the top, and the rotating shaft 2 56 rotates and penetrates the slave bevel gear 54 located at the bottom. A hollow cylinder 57 is fixedly installed on the bottom of the slave bevel gear 54 located at the bottom, and a number of evenly distributed and staggered crushing knives 58 are fixedly installed on the outside of the hollow cylinder 57 and the rotating shaft 2 56. A filter screen 8 is fixedly installed inside the mixing box 5.
[0024] By adopting the above technical scheme, when the rotating shaft 1 52 rotates, the main bevel gear 53 is driven to rotate, thereby driving the corresponding slave bevel gears 54 to rotate respectively, and then the slave bevel gear 54 located on the top drives the corresponding rotating shaft 2 56 to rotate, and the slave bevel gear 54 located on the bottom drives the corresponding hollow cylinder 57 to rotate in the opposite direction. The main bevel gear 53 and the two slave bevel gears 54 are used in coordination, and the crushing knife 58 on the rotating shaft 2 56 and the crushing knife 58 on the hollow cylinder 57 are driven to rotate in opposite directions at the same time, so that the food raw materials in the mixing box 5 are crushed more fully, without waiting for too long, and the required food raw materials fall from the filter screen 8 into the conveying bin 6, and are then conveyed to the discharge pipe 7, the feed hopper 2, and the extruder 1 through the conveying bin 6.
[0025] A rotating shaft 3 61 is rotatably installed inside the conveying bin 6 , and a spiral blade 62 is fixedly installed outside the rotating shaft 3 61 and inside the conveying bin 6 .
[0026] By adopting the above technical solution, when the rotating shaft 3 61 rotates, the spiral blade 62 is driven to rotate, so that the crushed food raw materials flow into the discharge pipe 7 more quickly, and then flow from the discharge pipe 7 into the feed hopper 2, and then enter the extruder 1.
[0027] A feed inlet 9 is fixedly mounted on the top of the mixing box 5, and a cover 91 is slidably mounted on the top of the feed inlet 9 through a trapezoidal block.
[0028] By adopting the above technical solution and providing the second cover 91, dust can be prevented from entering the mixing box 5 when the food raw materials are stirred, thereby affecting food safety and endangering human health.
[0029] A limiting block 35 that does not fit the cover 21 is fixedly mounted on one side of the fixing frame 31 .
[0030] By adopting the above technical solution, when the fixing plate 22 contacts the limiting block 35, it means that the cover 21 is completely fitted with the feed hopper 2, so that the cover 21 can be installed on the feed hopper 2 more quickly.
[0031] The hollow cylinder 57 is rotatably inserted in the mixing box 5 . The length of the hollow cylinder 57 is smaller than the length of the second rotating shaft 56 . The second rotating shaft 56 rotatably penetrates the hollow cylinder 57 . The second rotating shaft 56 is rotatably installed in the U-shaped fixing block 51 .
[0032] A pulley 1 521 is fixedly installed on the outside of the rotating shaft 1 52, a pulley 2 63 corresponding to the pulley 1 521 is fixedly installed on the outside of the rotating shaft 3 61, and the external movable sleeves of the pulley 1 521 and the pulley 2 63 are provided with the same transmission pulley 64. A motor 59 is fixedly installed on the top of the support platform 41, and the driving end of the motor 59 is fixedly installed on the end of the rotating shaft 3 61.
[0033] By adopting the above technical solution, when the motor 59 is started, it drives the rotating shaft 3 61 to rotate, thereby driving the pulley 2 63 to rotate, and then the pulley 2 63 rotates, driving the transmission belt 64 to transmit, thereby driving the pulley 1 521 to rotate, and the pulley 1 521, the pulley 2 63 and the transmission belt 64 cooperate to drive the rotating shaft 1 52 to rotate, thereby driving the main bevel gear 53 to rotate.
[0034] A handle 23 is fixedly mounted on the top of the cover 21.
[0035] By adopting the above technical solution, it is convenient to pull out the cover 21 that is not fixed on the feed hopper 2 and clean the feed hopper 2.
[0036] Working principle: In actual use, first put the cover 21 on the feed hopper 2, and then move it in the direction of the fixed plate 22. When the fixed plate 22 contacts the limit block 35, it means that the cover 21 is completely fitted with the feed hopper 2. Then rotate the rotating wheel 34 to drive the threaded rod 32 to rotate, thereby driving the clamping block 33 to move downward, so that the clamping block 33 contacts the fixed plate 22, and the bottom end of the rotating wheel 34 contacts the top surface of the fixing frame 31, so that the cover 21 is fixed on the feed hopper 2. Then open the cover 2 91, add a certain amount of food raw materials from the feeding port 9, and cover the cover 2 91 after adding.
[0037] Then, the motor 59 is started to drive the rotating shaft 3 61 to rotate, thereby driving the spiral blade 62 to rotate. As the rotating shaft 3 61 rotates, the pulley 2 63 is driven to rotate. The rotation of the pulley 2 63 drives the transmission belt 64 to rotate, thereby driving the pulley 1 521 to rotate. The cooperation between the pulley 1 521, the pulley 2 63 and the transmission belt 64 drives the rotating shaft 1 52 to rotate, thereby driving the main bevel gear 53 to rotate.
[0038] The main bevel gear 53 drives the corresponding slave bevel gear 54 to rotate respectively, and then the slave bevel gear 54 located on the top drives the corresponding rotating shaft 2 56 to rotate, and the slave bevel gear 54 located on the bottom drives the corresponding hollow cylinder 57 to rotate in the opposite direction. The main bevel gear 53 and the two slave bevel gears 54 are used in coordination, and at the same time drive the crushing knife 58 on the rotating shaft 2 56 and the crushing knife 58 on the hollow cylinder 57 to rotate in the opposite direction, so that the food raw materials in the mixing box 5 are crushed more fully, and there is no need to wait too long. The required food raw materials fall from the filter screen 8 into the conveying bin 6, and then the crushed raw materials are conveyed to the discharge pipe 7 through the spiral blades 62 in the conveying bin 6, and then from the discharge pipe 7 to the feed hopper 2, and then enter the extruder 1 from the feed hopper 2 to expand the food.
[0039] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A highly safe puffing machine for producing puffed food, comprising a puffing machine (1), characterized in that: The top of the extruder (1) is provided with a feed hopper (2), the top of the feed hopper (2) is provided with a cover (21), both sides of the cover (21) are fixedly mounted with fixing plates (22), both sides of the feed hopper (2) are fixedly mounted with fixing frames (31) corresponding to the fixing plates (22), the middle of the fixing frame (31) is threadedly connected with a threaded rod (32), the bottom end of the threaded rod (32) is fixedly mounted with a clamping block (33) that does not fit the cover (21), the clamping block (33) is slidably clamped on the inner wall of the fixing frame (31), and the threaded rod (32) is fixedly mounted on the bottom end of the fixing frame (31). ) is fixedly mounted on the top of a rotating wheel (34), two groups of symmetrically distributed supporting legs (4) are fixedly mounted on the top of the expander (1), a supporting platform (41) is fixedly mounted on the top of the supporting legs (4), two symmetrically distributed supporting plates (42) are fixedly mounted on the top of the supporting platform (41), a stirring box (5) is fixedly mounted between the tops of the two supporting plates (42), a conveying bin (6) is fixedly connected to the bottom end of the stirring box (5), a discharge pipe (7) is fixedly mounted on one side of the conveying bin (6), and the discharge pipe (7) is fixedly penetrated through the feed hopper (2).
2. A highly safe puffing machine for puffed food production as claimed in claim 1, characterized in that: A U-shaped fixing block (51) is fixedly mounted on the top of the mixing box (5), a rotating shaft (52) is rotatably penetrated through one side of the U-shaped fixing block (51), a main bevel gear (53) is fixedly mounted on one side of the rotating shaft (52), both sides of the main bevel gear (53) are meshingly connected with a slave bevel gear (54), a rotating shaft (56) is fixedly penetrated through the middle of the slave bevel gear (54) located at the top, the rotating shaft (56) is rotatably penetrated through the slave bevel gear (54) located at the bottom, a hollow cylinder (57) is fixedly mounted on the bottom of the slave bevel gear (54) located at the bottom, a plurality of evenly distributed and interlaced crushing knives (58) are fixedly mounted on the outside of the hollow cylinder (57) and the rotating shaft (56), and a filter screen (8) is fixedly mounted inside the mixing box (5).
3. A highly safe puffing machine for puffed food production as claimed in claim 2, characterized in that: A rotating shaft (61) is rotatably mounted inside the conveying bin (6), and a spiral blade (62) is fixedly mounted outside the rotating shaft (61) and inside the conveying bin (6).
4. The puffing machine with high safety for puffed food production according to claim 1, characterized in that: A feed inlet (9) is fixedly mounted on the top of the mixing box (5), and a second cover (91) is slidably mounted on the top of the feed inlet (9) via a trapezoidal block.
5. The puffing machine with high safety for puffed food production according to claim 1, characterized in that: A limiting block (35) which does not fit into the cover (21) is fixedly mounted on one side of the fixing frame (31).
6. The safe puffing machine for puffed food production according to claim 2, characterized in that: The hollow cylinder (57) is rotatably inserted in the mixing box (5); the length of the hollow cylinder (57) is less than the length of the second rotating shaft (56); the second rotating shaft (56) rotatably passes through the hollow cylinder (57); and the second rotating shaft (56) is rotatably mounted in the U-shaped fixing block (51).
7. The puffing machine with high safety for puffed food production according to claim 3, characterized in that: A pulley 1 (521) is fixedly mounted on the outside of the rotating shaft 1 (52), a pulley 2 (63) corresponding to the pulley 1 (521) is fixedly mounted on the outside of the rotating shaft 3 (61), and the external movable sleeves of the pulley 1 (521) and the pulley 2 (63) are provided with a same transmission pulley (64), and a motor (59) is fixedly mounted on the top of the support platform (41), and the driving end of the motor (59) is fixedly mounted on the end of the rotating shaft 3 (61).
8. The safe puffing machine for puffed food production according to claim 1, characterized in that: A handle (23) is fixedly mounted on the top of the cover 1 (21).