Visual monitoring device for liquid level of stirring kettle
By designing a mixing kettle liquid level visual monitoring device including the main body of the stirring kettle, the lifting drive component, the monitoring component, etc., the problem of the material clusters and deposition in the existing mixing kettle is solved. Real -time monitoring and display have improved the speed and work efficiency.
Patent Information
- Application Number
- CN202421025941.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The stirring rods of existing stirring tanks cannot reach the bottom of the stirring tank, resulting in agglomeration and serious deposition, slow discharge speed and easy blockage, and the liquid level, pressure and temperature cannot be monitored in real time.
A stirring kettle liquid level visual monitoring device is designed, including the main body of the mixing kettle, supporting components, lifting drive components, feeding components, clamping components, monitoring components, and discharge components. The mixing motor and the mixing rod are descended by lift the drive component to achieve a full stirring inside the mixing kettle. At the same time, the liquid level sensor and pressure sensor monitor the liquid level and pressure in real time, and the liquid level shows the fluid level change.
Effectively solve the problem of material clusters and deposition, improve the speed and mixing efficiency of the discharge, realize real -time monitoring and display of the liquid level, pressure and temperature, and improve work efficiency.
Smart Images

Figure CN222401272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring kettle detection, in particular to a stirring kettle liquid level visualization monitoring device. Background Art
[0002] Stirring kettles are widely used in coatings, medicine, building materials, chemicals, pigments, resins, food, scientific research and other industries. Their functions are to stir, mix, blend and homogenize materials. The stirring rods of existing stirring kettles cannot reach the bottom of the stirring kettle, which results in the materials at the bottom of the stirring kettle not being effectively stirred, causing serious agglomeration and sedimentation of the materials, and ultimately resulting in a slow discharge speed of the stirring kettle and easy clogging, and the inability to monitor the internal liquid level, pressure and temperature in real time. Utility Model Content
[0003] In order to achieve the above-mentioned purpose, the present invention provides a visual monitoring device for the liquid level of a stirred tank, comprising:
[0004] A stirring tank body, wherein the stirring tank body can provide a space for placing and stirring the reaction raw materials;
[0005] A support component, wherein the support component is fixedly disposed on the lower side of the stirring tank body, and the support component can provide a space for fixing and supporting;
[0006] A lifting drive component, which is movably arranged on the upper end of the stirring tank body and can be driven and lifted;
[0007] A feeding component, which is movably arranged at the upper end of the stirring kettle body, and can provide a fixed and movable sealing effect;
[0008] A clamping component, wherein the clamping component is movably disposed in the middle of the supporting component, and the clamping component can provide a space for fixing and installing the stirring kettle body;
[0009] A monitoring component is fixedly arranged inside the stirring tank body, and the monitoring component can perform real-time detection of various data inside the stirring tank body.
[0010] A discharging component is fixedly arranged at the lower end of the stirring kettle body, and the discharging component can take out the material inside the stirring kettle body.
[0011] Furthermore, the supporting component comprises:
[0012] A support frame, wherein the support frame is fixedly arranged at the rear end of the stirring tank body, and the support frame can provide a space for fixing and installing;
[0013] A support base, wherein a plurality of the support bases are fixedly arranged on the upper end of the support frame base, and the plurality of the support bases can provide a space for fixing and supporting the stirring kettle body;
[0014] Sliding wheels, a plurality of the sliding wheels are fixedly arranged at the lower end of the supporting base, and the plurality of the sliding wheels enable the supporting frame to move.
[0015] Furthermore, the lifting drive component includes:
[0016] A top frame, the top frame is fixedly arranged at the front end of the upper side of the support frame, and the top frame can provide a fixed and movable space;
[0017] A lifting frame, which is movably arranged at the front end of the top frame and can perform lifting movements;
[0018] A stirring motor, the stirring motor is fixedly arranged at the lower end of the lifting frame, and the stirring motor can drive the stirring operation;
[0019] Slide blocks, two groups of the slide blocks are fixedly arranged at the front end of the top frame in a mirror-image manner, and the two groups of the slide blocks can provide space for sliding and supporting;
[0020] Slide grooves, two groups of the slide grooves are mirror-imaged and opened at the rear end of the lifting frame, and the two groups of the slide grooves match the two groups of the sliders;
[0021] A limit block, which is fixedly arranged at the top ends of the two groups of slide blocks, and can limit the range of movement of the lifting frame;
[0022] A stirring rod is fixedly arranged at the lower end of the stirring motor, and the stirring rod can fully stir the interior of the stirring kettle body.
[0023] Furthermore, the feeding component comprises:
[0024] A feed inlet, the feed inlet being fixedly arranged at the upper end of the stirring tank body, and the feed inlet being able to provide a space for feeding;
[0025] A sealing cover is movably arranged at the upper end of the feed port, and the sealing cover can provide a sealed space for the stirring kettle body.
[0026] Furthermore, the clamping component comprises:
[0027] A movable groove, which is arranged in the middle of the support frame and can provide a space for installation and movement;
[0028] A movable plate, the movable plate is movably arranged inside the movable groove, and the movable plate can provide installation and support;
[0029] Movable rods, two groups of movable rods are fixedly arranged on both sides of the movable plate in a mirror-image manner, and the two groups of movable rods can provide space for fixing and installation;
[0030] Clamping arms, two groups of the clamping arms are movably arranged inside the two groups of movable rods, and the two groups of the clamping arms can clamp the stirring kettle body;
[0031] The two groups of adjusting rods are rotatably arranged on the outsides of the two groups of clamping arms, and the two groups of adjusting rods can adjust the positions of the two groups of clamping arms.
[0032] Furthermore, the monitoring component comprises:
[0033] A pressure sensor, the pressure sensor is fixedly arranged on the upper end of the stirring kettle body, and the pressure sensor can detect the pressure inside the stirring kettle body;
[0034] A liquid level sensor, which is fixedly arranged in the middle of the stirring tank body and can detect the liquid level height inside the stirring tank body in real time;
[0035] A liquid level meter, which is fixedly arranged at the upper end of the stirring tank body and can change in real time according to the induction of the liquid level sensor;
[0036] A temperature sensor is fixedly arranged at the lower end of the stirring tank body, and the temperature sensor can monitor the temperature inside the stirring tank body.
[0037] Furthermore, the discharging component comprises:
[0038] A discharge port, the discharge port is fixedly arranged at the lower end of the stirring kettle body, and the discharge port can take out the material inside the stirring kettle body;
[0039] A discharge valve is fixedly arranged on the discharge port, and the discharge valve can control the switch of the discharge port.
[0040] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:
[0041] The visual monitoring device for the liquid level of the stirring kettle has a simple structure and is easy to use. The staff can place the stirring kettle body on the upper ends of the supporting bases, and can adjust the height of the movable plate according to the height and size of the stirring kettle body. The two groups of movable rods are used to drive the two groups of clamping arms to approach the stirring kettle body, and the two groups of adjusting rods are rotated so that the two groups of clamping arms can fix and clamp the stirring kettle body. At the same time, the stirring motor and the stirring rod are driven down by the lifting frame to fully stir the inside of the stirring kettle body. At the same time, the staff can add materials through the feed port. During the stirring and fermentation process, the inside of the stirring kettle body can be monitored by the liquid level sensor and the pressure sensor, and displayed by the liquid level gauge. After the stirring is completed, the discharge port can be controlled by the discharge valve to discharge the materials, which can effectively improve the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0043] Figure 1 An axonometric view of the utility model is shown;
[0044] Figure 2 The axial side development view of the utility model is shown;
[0045] Figure 3 Shows a front view of the utility model;
[0046] Figure 4 Shown is a left side view of the present invention.
[0047] In the figure:
[0048] Mixing kettle body; 2. Support component; 21. Support frame; 22. Support base;
[0049] Sliding wheel; 3. Lifting drive component; 31. Top frame; 32. Lifting frame; 33. Stirring motor; 34. Sliding block; 35. Sliding slot; 36. Limiting block; 4. Feeding component; 41. Feeding port;
[0050] Sealing cover; 5. Clamping part; 51. Movable groove; 52. Movable plate; 53. Movable rod;
[0051] Clamping arm; 55, adjusting rod; 6, monitoring component; 61, pressure sensor;
[0052] Liquid level sensor; 63. Liquid level meter; 64. Temperature sensor; 7. Discharging component;
[0053] 71. Discharge port; 72. Discharge valve. DETAILED DESCRIPTION
[0054] Now the utility model is further described in detail with reference to the accompanying drawings. Figure 1 , Figure 1 Shows an axonometric view of the utility model; see Figure 2 , Figure 2 Shows an axial side expansion diagram of the utility model; please refer to Figure 3 , Figure 3 Shows a front view of the utility model; see Figure 4 , Figure 4 Shows a left view of the utility model; Figure 1-4 As shown, a visual monitoring device for the liquid level of a stirred tank includes:
[0055] A stirring tank body 1, wherein the stirring tank body 1 can provide a space for placing and stirring the reaction raw materials;
[0056] A support component 2, wherein the support component 2 is fixedly disposed at the lower side of the stirring tank body 1, and the support component 2 can provide a space for fixing and supporting;
[0057] A lifting driving component 3, wherein the lifting driving component 3 is movably arranged at the upper end of the stirring tank body 1, and the lifting driving component 3 can be driven and lifted;
[0058] A feeding component 4, which is movably arranged at the upper end of the stirring tank body 1, and can provide a fixed and movable sealing effect;
[0059] A clamping component 5, wherein the clamping component 5 is movably disposed in the middle of the supporting component 2, and the clamping component 5 can provide a space for fixing and installing the stirring tank body 1;
[0060] The monitoring component 6 is fixedly arranged inside the stirring tank body 1 , and the monitoring component 6 can detect various data inside the stirring tank body 1 in real time.
[0061] A discharging component 7 is fixedly arranged at the lower end of the stirring tank body 1 , and the discharging component 7 can take out the material inside the stirring tank body 1 .
[0062] Optionally, the supporting component 2 includes:
[0063] A support frame 21, wherein the support frame 21 is fixedly disposed at the rear end of the stirring tank body 1, and the support frame 21 can provide a space for fixing and installing;
[0064] A support base 22, wherein a plurality of the support bases 22 are fixedly disposed on the upper end of the base of the support frame 21, and the plurality of the support bases 22 can provide a space for fixing and supporting the stirring tank body 1;
[0065] Sliding wheels 23, several of the sliding wheels 23 are fixedly arranged at the lower end of the support base 22, several of the sliding wheels 23 enable the support frame 21 to be moved, the support base 22 can provide a fixing and installation space for the support frame 21 and several of the sliding wheels 23, and at the same time several of the sliding wheels 23 can enable the support frame 21 to be moved, thereby improving the overall convenience.
[0066] Optionally, the lifting drive component 3 includes:
[0067] A top frame 31, wherein the top frame 31 is fixedly disposed on the front end of the upper side of the support frame 21, and the top frame 31 can provide a fixed and movable space;
[0068] A lifting frame 32, wherein the lifting frame 32 is movably disposed at the front end of the top frame 31, and the lifting frame 32 can be lifted and lowered;
[0069] A stirring motor 33, wherein the stirring motor 33 is fixedly disposed at the lower end of the lifting frame 32, and the stirring motor 33 can drive a stirring operation;
[0070] Slide blocks 34, two groups of the slide blocks 34 are fixedly disposed at the front end of the top frame 31 in a mirror-image manner, and the two groups of the slide blocks 34 can provide space for sliding and supporting;
[0071] Slide grooves 35, two groups of the slide grooves 35 are mirror-imaged and opened at the rear end of the lifting frame 32, and the two groups of the slide grooves 35 match the two groups of the sliders 34;
[0072] A limit block 36, wherein the limit block 36 is fixedly disposed at the top of the two groups of the sliders 34, and the limit block 36 can limit the range of movement of the lifting frame 32;
[0073] A stirring rod 37 is fixedly arranged at the lower end of the stirring motor 33. The stirring rod 37 can fully stir the inside of the stirring kettle body 1. The top frame 31 can provide a fixing and installation space for the lifting frame 32 and the stirring motor 33. The stirring motor 33 drives the stirring rod 37 to stir the inside of the stirring kettle body 1. At the same time, it can be adjusted up and down according to the size of the stirring kettle body 1 through the sliding between the two groups of the slide grooves 35 and the two groups of the sliders 34.
[0074] Optionally, the feeding component 4 includes:
[0075] A feed inlet 41, wherein the feed inlet 41 is fixedly disposed at the upper end of the stirring tank body 1, and the feed inlet 41 can provide a space for feeding;
[0076] The sealing cover 42 is movably disposed at the upper end of the feed port 41 , and the sealing cover 42 can provide a sealed space for the stirring tank body 1 .
[0077] Optionally, the clamping component 5 includes:
[0078] A movable groove 51, which is provided in the middle of the support frame 21, and can provide a space for installation and movement;
[0079] A movable plate 52, wherein the movable plate 52 is movably disposed inside the movable groove 51, and the movable plate 52 can provide installation and support;
[0080] Movable rods 53, two groups of movable rods 53 are mirror-fixedly arranged on both sides of the movable plate 52, and the two groups of movable rods 53 can provide space for fixing and installation;
[0081] Clamping arms 54, two groups of the clamping arms 54 are movably arranged inside the two groups of movable rods 53, and the two groups of the clamping arms 54 can clamp the stirring tank body 1;
[0082] The adjusting rods 55 are rotatably arranged on the outsides of the two groups of clamping arms 54. The two groups of adjusting rods 55 can adjust the positions of the two groups of clamping arms 54. The movable plate 52 can be adjusted up and down through the movable groove 51 according to the size of the different stirring kettle bodies 1, driving the two groups of movable rods 53 to move up and down. By rotating the two groups of adjusting rods 55 to adjust the two groups of clamping arms 54, the stirring kettle body 1 can be fixedly clamped.
[0083] Optionally, the monitoring component 6 includes:
[0084] A pressure sensor 61, wherein the pressure sensor 61 is fixedly arranged at the upper end of the stirring tank body 1, and the pressure sensor 61 can detect the pressure inside the stirring tank body 1;
[0085] A liquid level sensor 62, wherein the liquid level sensor 62 is fixedly arranged in the middle of the stirring tank body 1, and the liquid level sensor 62 can detect the liquid level height inside the stirring tank body 1 in real time;
[0086] A liquid level meter 63, which is fixedly arranged at the upper end of the stirring tank body 1, and can change in real time according to the induction of the liquid level sensor 62;
[0087] The temperature sensor 64 is fixedly arranged at the lower end of the stirring tank body 1. The temperature sensor 64 can monitor the temperature inside the stirring tank body 1. The liquid level sensor 62 is fixedly connected to the liquid level meter 63. The staff can monitor the liquid level inside the stirring tank body 1 in real time through the liquid level meter 63.
[0088] Optionally, the discharging component 7 includes:
[0089] A discharge port 71, wherein the discharge port 71 is fixedly disposed at the lower end of the stirring tank body 1, and the discharge port 71 can take out the material inside the stirring tank body 1;
[0090] The discharge valve 72 is fixedly arranged on the discharge port 71 . The discharge valve 72 can control the opening and closing of the discharge port 71 . The staff can control the material inside the stirring tank body 1 to be taken out through the discharge port 71 through the discharge valve 72 .
[0091] Working principle: The visual monitoring device for the liquid level of the stirring kettle has a simple structure and is easy to use. The staff can place the stirring kettle body 1 on the upper ends of several supporting bases 22, and can adjust the height of the movable plate 52 according to the height and size of the stirring kettle body 1. The two groups of movable rods 53 drive the two groups of clamping arms 54 to approach the stirring kettle body 1, and rotate the two groups of adjusting rods 55 so that the two groups of clamping arms 54 can fix and clamp the stirring kettle body 1. At the same time, the lifting frame 32 drives the stirring motor 33 and the stirring rod 37 to descend, and the inside of the stirring kettle body 1 is fully stirred. At the same time, the staff can add materials through the feed port 71. During the stirring and fermentation process, the inside of the stirring kettle body 1 can be monitored by the liquid level sensor 62 and the pressure sensor 61, and displayed by the liquid level meter 63. After the stirring is completed, the discharge port 71 can be controlled by the discharge valve 72 to discharge the material, which can effectively improve the work efficiency.
Claims
1. A visual monitoring device for the liquid level of a stirred tank, characterized in that: include A stirring tank body (1), wherein the stirring tank body (1) can provide a space for placing and stirring the reaction raw materials; A support component (2), wherein the support component (2) is fixedly arranged on the lower side of the stirring tank body (1), and the support component (2) can provide a space for fixing and supporting; A lifting drive component (3), the lifting drive component (3) being movably arranged at the upper end of the stirring tank body (1), and the lifting drive component (3) being capable of driving and lifting; A material feeding component (4), the material feeding component (4) being movably arranged at the upper end of the stirring kettle body (1), and the material feeding component (4) being capable of providing a fixed and movable sealing effect; A clamping component (5), wherein the clamping component (5) is movably arranged at a middle position of the supporting component (2), and the clamping component (5) can provide a space for fixing and installing the stirring tank body (1); A monitoring component (6), wherein the monitoring component (6) is fixedly arranged inside the stirring tank body (1), and the monitoring component (6) is capable of performing real-time detection of various data inside the stirring tank body (1); A discharging component (7), wherein the discharging component (7) is fixedly arranged at the lower end of the stirring kettle body (1), and the discharging component (7) is capable of taking out the material inside the stirring kettle body (1).
2. A visual monitoring device for the liquid level of a stirred tank as claimed in claim 1, characterized in that: The supporting component (2) comprises: A support frame (21), wherein the support frame (21) is fixedly arranged at the rear end of the stirring tank body (1), and the support frame (21) can provide a space for fixing and installing; A support base (22), wherein a plurality of the support bases (22) are fixedly arranged on the upper end of the base of the support frame (21), and the plurality of the support bases (22) can provide a space for fixing and supporting the stirring kettle body (1); Sliding wheels (23), a plurality of the sliding wheels (23) are fixedly arranged at the lower end of the supporting base (22), and the plurality of the sliding wheels (23) enable the supporting frame (21) to move.
3. A visual monitoring device for the liquid level of a stirred tank as claimed in claim 2, characterized in that: The lifting drive component (3) comprises: A top frame (31), the top frame (31) being fixedly arranged at the front end of the upper side of the support frame (21), and the top frame (31) being capable of providing a fixed and movable space; A lifting frame (32), wherein the lifting frame (32) is movably arranged at the front end of the top frame (31), and the lifting frame (32) can perform lifting movements; A stirring motor (33), wherein the stirring motor (33) is fixedly arranged at the lower end of the lifting frame (32), and the stirring motor (33) can drive a stirring operation; Slide blocks (34), two groups of the slide blocks (34) are fixedly arranged at the front end of the top frame (31) in a mirror-image manner, and the two groups of the slide blocks (34) can provide space for sliding and supporting; Slide grooves (35), two groups of the slide grooves (35) are mirror-imaged and opened at the rear end of the lifting frame (32), and the two groups of the slide grooves (35) match the two groups of the sliding blocks (34); A limit block (36), wherein the limit block (36) is fixedly arranged at the top ends of the two groups of slide blocks (34), and the limit block (36) can limit the range of movement of the lifting frame (32); A stirring rod (37), wherein the stirring rod (37) is fixedly arranged at the lower end of the stirring motor (33), and the stirring rod (37) can fully stir the interior of the stirring kettle body (1).
4. A visual monitoring device for the liquid level of a stirred tank as claimed in claim 3, characterized in that: The feeding component (4) comprises: A feed inlet (41), the feed inlet (41) being fixedly arranged at the upper end of the stirring tank body (1), and the feed inlet (41) being capable of providing a space for feeding; A sealing cover (42), wherein the sealing cover (42) is movably arranged at the upper end of the feed port (41), and the sealing cover (42) can provide a sealed space for the stirring tank body (1).
5. A visual monitoring device for the liquid level of a stirred tank as claimed in claim 4, characterized in that: The clamping component (5) comprises: A movable groove (51), the movable groove (51) being arranged in the middle of the supporting frame (21), and the movable groove (51) being capable of providing a space for installation and movement; A movable plate (52), the movable plate (52) being movably arranged inside the movable groove (51), and the movable plate (52) being capable of providing installation and support; Movable rods (53), two groups of movable rods (53) are fixedly arranged on both sides of the movable plate (52) in a mirror-image manner, and the two groups of movable rods (53) can provide space for fixing and installation; Clamping arms (54), two groups of the clamping arms (54) are movably arranged inside the two groups of movable rods (53), and the two groups of the clamping arms (54) can clamp the stirring kettle body (1); The two groups of adjusting rods (55) are rotatably arranged outside the two groups of clamping arms (54), and the two groups of adjusting rods (55) can adjust the positions of the two groups of clamping arms (54).
6. A visual monitoring device for the liquid level of a stirred tank as claimed in claim 5, characterized in that: The monitoring component (6) comprises: A pressure sensor (61), the pressure sensor (61) being fixedly arranged at the upper end of the stirring tank body (1), and the pressure sensor (61) being capable of detecting the pressure inside the stirring tank body (1); A liquid level sensor (62), the liquid level sensor (62) being fixedly arranged in the middle of the stirring tank body (1), and the liquid level sensor (62) being capable of detecting the liquid level height inside the stirring tank body (1) in real time; A liquid level meter (63), the liquid level meter (63) being fixedly arranged on the upper end of the stirring tank body (1), and the liquid level meter (63) being capable of changing in real time according to the induction of the liquid level sensor (62); A temperature sensor (64), wherein the temperature sensor (64) is fixedly arranged at the lower end of the stirring tank body (1), and the temperature sensor (64) is capable of monitoring the temperature inside the stirring tank body (1).
7. A visual monitoring device for the liquid level of a stirred tank as claimed in claim 6, characterized in that: The discharging component (7) comprises: A discharge port (71), the discharge port (71) being fixedly arranged at the lower end of the stirring tank body (1), and the discharge port (71) being capable of taking out the material inside the stirring tank body (1); A discharge valve (72), wherein the discharge valve (72) is fixedly arranged on the discharge port (71), and the discharge valve (72) can control the opening and closing of the discharge port (71).