Stirring machine for feed cooking

By setting an automated feed inlet and outlet structure in the feed pouring mixer, the problem of low inlet and outlet efficiency of existing mixers has been solved, the automation inlet and leaving the material are achieved, the production efficiency is improved, and the burden of workers is reduced.

CN222401298UActive Publication Date: 2025-01-28SHENGZHOU MOSANG HI TECH CO LTD
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Patent Information

Application Number
CN202420674315.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-01-28
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing mixers have low efficiency in feed production during feed production, requiring manpower assistance, which affects the cooking efficiency and increases the workload of workers.

Method used

Design a feed cooking mixer, set the automated ingredients structure and the inlet and outlet structure, and achieve automatic feeding and discharge through the feed opening and closing component, and the continuous stirring and cooking.

Benefits of technology

It has significantly improved the efficiency of inlet and leaving, eliminating artificial assistance in and out, reducing the burden of workers' work, and improving the overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222401298U_ABST
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Abstract

The utility model discloses a stirrer for feed cooking, which comprises a stirring box, the stirring box comprises a feed inlet, a discharge outlet and a stirring assembly, the feed inlet is used for feeding, the stirring assembly is used for stirring and mixing powder and water to form raw materials, and the discharge outlet is used for discharging. A feeding cover is mounted at the feeding hole; the feeding cover is opened or closed through a feeding opening and closing assembly; and a discharging cover is mounted at the discharging opening, and the discharging cover opens or closes the discharging opening through a discharging opening and closing assembly. The stirrer is provided with the corresponding feeding hole structure and the discharging hole structure, so that the purposes of automatically opening the feeding hole for feeding and automatically opening the discharging hole for discharging can be achieved, the aim of continuously stirring and cooking is fulfilled, front and back materials are smoothly fed and discharged, the feeding and discharging efficiency is obviously improved, the manual auxiliary feeding and discharging is avoided, and the workload of workers is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of factory silkworm feed production, and in particular relates to a mixer in the feed production process. Background Art

[0002] The traditional way of raising silkworms is to raise them in a small family workshop. It is a fully artificial silkworm raising method. From silkworm eggs to cocoons, it is all done manually. It is time-consuming and labor-intensive, and the breeding efficiency is very low. In addition, due to seasonal conditions, silkworms can only be raised at specific times. The annual output of silkworm cocoons is extremely low, which cannot meet the needs of today's society and has been gradually eliminated by society. In order to make up for the shortcomings of traditional workshop-style silkworm raising, large-scale and factory-based silkworm raising technology has been applied. In large-scale breeding technology, if mulberry leaves are used as feed, it is completely impossible to meet the requirements of factory-based silkworm raising. Therefore, artificial feed plays an important role in factory-based and large-scale silkworm raising technology.

[0003] The artificial feed production process includes three steps: raw material processing, cooking and feed cooling. The raw material processing step is to mix the raw materials after crushing and other treatments to obtain dry powder. The cooking step is to mix the dry powder with water and stir to obtain raw material, and then the raw material is steamed and cooked to obtain feed. Finally, the feed is cooled after cooking through the feed cooling step.

[0004] Before the feed is cooked, the dry powder needs to be mixed with water, and a mixer is needed at this time; however, the existing mixers require manpower when feeding and discharging materials, and the feeding and discharging efficiency is low, which affects the cooking efficiency and increases the workload of workers. Utility Model Content

[0005] The utility model aims to provide a mixer for feed cooking. In view of the defects in the prior art, a corresponding feed port structure and a discharge port structure are provided for the mixer, which can realize automatic opening of the feed port for feeding and automatic opening of the discharge port for discharging, thereby achieving the purpose of continuous stirring and cooking, and the front and rear materials are fed in and out smoothly, which significantly improves the feeding and discharging efficiency, eliminates the need for manual assistance in feeding and discharging, and reduces the workload of workers.

[0006] In order to solve the above technical problems, the following technical solutions are adopted:

[0007] A mixer for feed cooking comprises a mixing box, wherein the mixing box comprises a feed inlet, a discharge port and a mixing component, wherein the feed inlet is used for feeding, the mixing component is used for mixing powdered material and water to form raw material, and the discharge port is used for discharging.

[0008] Furthermore, a feed cover is installed at the feed port, and the feed cover is opened or closed by a feed opening and closing assembly; a discharge cover is installed at the discharge port, and the discharge cover is opened or closed by a discharge opening and closing assembly.

[0009] Furthermore, the feed opening and closing assembly includes a feed cylinder and a feed opening and closing rod, the feed cylinder is hinged to the feed cylinder seat, the piston rod of the feed cylinder is hinged to the feed opening and closing rod, the feed opening and closing rod is fixed to the feed cover and hinged to the feed opening and closing rod seat.

[0010] Furthermore, a ventilation valve group is installed at the feed port, and the ventilation valve group includes a ventilation pipeline and an inflation valve and an exhaust valve connected to the ventilation pipeline. The inflation valve is used to inflate the mixing box, and the exhaust valve is used to exhaust the mixing box.

[0011] Furthermore, the discharging opening and closing assembly includes a discharging cylinder and a discharging opening and closing rod. The discharging cylinder is hinged to the discharging cylinder seat. The piston rod of the discharging cylinder is hinged to the transmission part. The transmission part is hinged to the discharging opening and closing rod. The discharging opening and closing rod is fixed to the discharging cover and hinged to the discharging opening and closing rod seat.

[0012] Furthermore, the transmission member includes a connecting rod and a curved rod, one end of the connecting rod is hinged to the piston rod of the discharging cylinder, and the other end is hinged to the curved rod, one end of the curved rod is hinged to the guide member, and the other end is hinged to the discharging opening and closing rod, and the discharging cylinder pulls the discharging opening and closing rod through the connecting rod and the curved rod.

[0013] Furthermore, the crank comprises a crank and a double-ended hinged rod, one end of the crank is hinged to the guide member, and the other end is hinged to the double-ended hinged rod, and the double-ended hinged rod is hinged to the discharge opening and closing rod.

[0014] Furthermore, the guide member includes a guide rod and a guide rod seat, the guide rod is installed on the guide rod seat, and the crank is provided with a crank hole, through which the guide rod is hinged.

[0015] Furthermore, the stirring assembly includes a stirring motor group, a stirring shaft and a stirring blade. The stirring motor group is connected to and drives the stirring shaft, and the stirring blade is installed on the stirring shaft.

[0016] Furthermore, the mixing box includes a mixing drum, and the mixing drum includes an inner cylinder and an outer cylinder, and a support rod is connected between the inner cylinder and the outer cylinder.

[0017] The above technical solution has the following beneficial effects:

[0018] The mixer of the utility model is provided with corresponding feed port structure and discharge port structure, which can realize automatic opening of the feed port for feeding and automatic opening of the discharge port for discharging, thereby achieving the purpose of continuous stirring and cooking. The front and rear materials are fed in and out smoothly, which significantly improves the feeding and discharging efficiency, eliminates the need for manual assistance in feeding and discharging, and reduces the workload of workers.

[0019] The feed cover and the discharge cover of the utility model are controlled by the feed opening and closing assembly and the discharge opening and closing assembly respectively, and can realize automatic opening or closing of the feed cover and the discharge cover. With the cooperation of external pipelines, automatic feeding and automatic discharging can be realized, which reduces the difficulty of feeding and discharging and improves the efficiency of feeding and discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described below in conjunction with the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the entire mixer;

[0022] Figure 2 It is a schematic diagram of the structure inside the mixing box;

[0023] Figure 3 It is a structural schematic diagram of the feed port;

[0024] Figure 4 It is a structural schematic diagram of the discharge port;

[0025] Figure 5 It is a structural diagram of the steam system;

[0026] Figure 6 It is a schematic diagram of the structure of the internal components of the vacuum box;

[0027] Figure 7 is a schematic diagram of the structure of the curved rod;

[0028] Figure 8 It is a schematic diagram of a mixing drum in a mixing box;

[0029] The accompanying drawings are marked as follows: machine body 1, motor box 11, mixing box 2, mixing motor group 21, mixing shaft 22, mixing blade 23, mixing drum 24, outer cylinder 241, inner cylinder 242, support rod 243, feed port 3, feed cover 4, feed opening and closing assembly 41, feed cylinder 411, feed opening and closing rod 412, feed cylinder seat 413, feed opening and closing rod seat 414, air valve group 42, air pipeline 421, charging valve 422, exhaust valve 423, discharge cover 5, discharge opening and closing assembly 51, discharge cylinder 511, discharge cylinder seat 512, connecting rod 513, curved rod 514, Crank 5141, double-headed hinged rod 5142, crank hole 5143, discharging opening and closing rod 515, guide rod seat 516, guide rod 517, guide plate 52, steam system 6, stop valve 61, filter 62, first flange pipe 63, flow meter 64, second flange pipe 65, regulating valve 66, angle seat valve 661, air inlet pipe 67, diverter pipe 68, diversion branch pipe 69, nozzle 691, vacuum chassis 7, water supply pipe 71, water ring pump 72, Roots pump 73, main vacuum pipe 74, steam-water separation pipe 75, steam-water separator 76, exhaust pipe 77, drain pipe 78, vacuum pipe 8. DETAILED DESCRIPTION

[0030] The utility model aims to provide a mixer for feed cooking, which is provided with a corresponding feed port structure and a discharge port structure, and can realize automatic opening of the feed port for feeding and automatic opening of the discharge port for discharging, so as to achieve the purpose of continuous stirring and cooking, and the front and rear materials are fed in and out smoothly, which significantly improves the feeding and discharging efficiency, eliminates the need for manual assistance in feeding and discharging, and reduces the workload of workers.

[0031] The technical solution of the utility model is described in detail below in conjunction with specific embodiments:

[0032] The mixer comprises a body 1 and a mixing box 2. The mixing box 2 comprises a feed port 3, a discharge port (not shown) and a mixing assembly. Powder is fed into the mixing box 2 through the feed port 3, and is mixed and stirred by the mixing assembly to obtain raw material. The raw material is steamed and cooled and then discharged from the discharge port.

[0033] like Figure 3 As shown, the feed port 3 is installed at the upper end of the mixing box 2, and its shape is rectangular, which is convenient for adding powder into the mixing box 2; a feed cover 4 is installed at the feed port 3, the shape of the feed cover 4 matches the feed port 3, and the feed cover 4 is controlled to be opened or closed by a feed opening and closing component 41. Specifically, the feed opening and closing component 41 includes a feed cylinder 411 and a feed opening and closing rod 412, the tail of the feed cylinder 411 is hinged to the feed cylinder seat 413, and the feed cylinder seat 413 is installed on the shell of the mixing box 2, so that the feed cylinder 411 The piston rod at the head of the feed cylinder 411 is hinged with the feed opening and closing rod 412, so that the feed cylinder 411 can rotate relative to the feed opening and closing rod 412; the feed opening and closing rod 412 is L-shaped, fixed to the feed cover 4, and matches the shape of the feed cover 4. A feed opening and closing rod seat 414 is fixedly installed at the feed port 3, and the feed opening and closing rod 412 is hinged to the feed opening and closing rod seat 414, so that the feed opening and closing rod 412 can rotate relative to the feed opening and closing rod seat 414 during the opening or closing process of the feed cover 4. Based on the feed opening and closing assembly 41, the feed cover 4 can be controlled to open or close automatically, which is convenient for adding powder, without manual operation, and can realize automated operation procedures, thereby improving safety and work efficiency.

[0034] A breathable valve group 42 is installed at the feed port 3. The breathable valve group 42 includes a breathable pipeline 421 and an air charging valve 422 and an exhaust valve 423 connected to the breathable pipeline 421. The breathable pipeline 421 is connected to the inner cavity of the mixing box 2. The exhaust valve 423 is used to exhaust air to the mixing box 2. During the steam heating process, as the steam is gradually released, excess steam will inevitably be generated. The exhaust valve 423 can be used to discharge the excess steam in the mixing box 2 to maintain the balance in the mixing box 2. The air charging valve 422 is used to inflate the mixing box 2. After vacuum cooling, since the mixing box 2 is in a vacuum state, in order to restore it to a normal pressure state, air is added to the mixing box 2 through the air charging valve 422 to make the pressure in the box reach normal pressure.

[0035] Two mixing drums 24 are installed in the mixing box 2. The two mixing drums 24 are intertwined and connected to each other. The mixing drum 24 includes an inner cylinder 242 and an outer cylinder 241. A support rod 243 is connected between the inner cylinder 242 and the outer cylinder 241. By arranging the inner cylinder 242 and the outer cylinder 241, the heat insulation effect of the mixing drum can be enhanced, and the support rod 243 can enhance the structural strength of the mixing drum.

[0036] The stirring assembly is installed in the stirring box 2, and two groups are provided, corresponding to the stirring drum 24 one by one, that is, each group of stirring assemblies stirs the raw materials in the corresponding stirring drum 24; each group of stirring assemblies includes a stirring motor group 21, a stirring shaft 22 and a stirring blade 23, and the stirring motor group 21 is externally installed in the motor box 11. The stirring motor group 21 includes a motor, a belt and a driven wheel, and is connected and drives the stirring shaft 22 to rotate through the transmission connection of the belt and the driven wheel. The stirring blades 23 are regularly arranged on the stirring shaft 22. The stirring blades 23 are composed of a connecting rod and a blade. The stirring and mixing effect is achieved by sweeping the blades. 2-4 rows of stirring blades 23 are arranged on each stirring shaft 22, and each row includes 2-6 stirring blades 23, and the angles between adjacent rows are the same, so the stirring effect is good.

[0037] A discharge port is installed on one side of the mixing box 2, and two of them are provided, and the two discharge ports correspond to the two mixing drums 24 one by one; a discharge cover 5 is installed at the discharge port, and the discharge cover 5 is opened or closed by a discharge opening and closing assembly 51, and the discharge opening and closing assembly 51 includes a discharge cylinder 511 and a discharge opening and closing rod 515, and the tail of the discharge cylinder 511 is hinged to the discharge cylinder seat 512, and the discharge cylinder seat 512 is fixed to the surface of the mixing box 2, so that the discharge cylinder 511 can rotate; the piston rod at the head of the discharge cylinder 511 is hinged with a connecting rod 513, and the other end of the connecting rod 513 is hinged to the crank 5141 of the crank rod 514; a crank hole 5143 is provided at the upper end of the crank 5141, and a guide rod 517 is hinged through the crank hole 5143, and the guide rod 517 is installed on the guide rod seats 516 at both ends, and the guide rod seats 516 are fixed to the surface of the mixing box 2. The lower end of the crank 5141 is hinged to the upper hinged end of the double-headed hinged rod 5142, and the lower hinged end of the double-headed hinged rod 5142 is hinged to the discharge opening and closing rod 515. The discharge opening and closing rod 515 is fixed to the discharge cover 5, and its tail end is hinged to the discharge opening and closing rod seat (not shown in the figure). Based on the above transmission parts, the linear motion of the discharge cylinder 511 is converted into a rotational motion to open or close the discharge cover 5. Based on the discharge opening and closing assembly 51, the discharge cover 5 can be controlled to open or close automatically. After the steaming and cooling are completed, it is convenient to send out the feed without manual operation, and an automated operation process can be realized to improve safety and work efficiency.

[0038] A guide plate 52 is also provided below the discharge port. The guide plate 52 is arranged to be tilted downward so as to collect the feed in a directional manner into the feed barrel.

[0039] The mixer also includes a steam system 6 and a vacuum unit. During the mixing process, the steam system 6 introduces steam into the mixing box 2 to heat and cook the raw material. Finally, the feed is obtained after vacuum cooling by the vacuum unit and the feed is sent out from the discharge port. By adding the steam system 6 to the mixer, steam is introduced while mixing, so that the steam directly heats and cooks the mixed raw material; at the same time, a vacuum unit is added to realize vacuum cooling of the heated and cooked feed, integrating mixing-cooking and vacuum cooling, eliminating the raw material transportation process, and improving the cooking production efficiency; at the same time, the cooking and cooling equipment is reduced, the equipment cost is reduced, and the economic benefits of factory silkworm breeding are indirectly improved.

[0040] The steam system 6 includes a steam control pipeline and a steam pipeline. The steam control pipeline is connected to the steam pipeline, and the steam pipeline is connected to the mixing box 2. The steam control pipeline is used to control whether steam is introduced and adjust the flow rate of the introduced steam. The steam pipeline is used to transport steam into the mixing box 2. The steam control pipeline is sequentially provided with a stop valve 61, a filter 62, a first flange pipeline 63, a flow meter 64, a second flange pipeline 65 and a regulating valve 66 from the outside to the inside. The stop valve 61 is connected to the steam supply pipeline, which is used to open and close the pipeline to achieve the purpose of controlling whether steam is introduced. The inside of the stop valve 61 is connected to a filter 62, which is a U-shaped filter 62 for filtering foreign matter in the steam; the filter 62 is connected to the first flange pipeline 63, and the flow meter 64 is connected between the first flange pipeline 63 and the second flange pipeline 65. The flow meter 64 is a vortex flowmeter 64, which is used to detect the steam flow in real time, so as to facilitate the staff to adjust the appropriate steam flow according to the actual working conditions. The first flange pipeline 63 and the second flange pipeline 65 are used to improve the air tightness of the steam control pipeline to avoid the problem of steam leakage. The second flange pipeline 65 is connected to the regulating valve 66, which is a pneumatic diaphragm regulating valve 66 for regulating the steam flow. The pneumatic diaphragm regulating valve 66 is connected to an angle seat valve 661, which is a pneumatic angle seat valve 661 to assist the pneumatic diaphragm regulating valve 66 to achieve accurate and stable flow control.

[0041] The pneumatic angle seat valve 661 is connected to the steam pipeline, which includes an air inlet pipe 67, a shunt pipe 68 and a diversion branch pipe 69. The outer end of the air inlet pipe 67 is connected to the pneumatic angle seat valve 661, and the inner end is connected to two shunt pipes 68. The two shunt pipes 68 are connected to diversion branch pipes 69. The diversion branch pipes 69 are arranged in groups of two, and there are 5 groups. The two diversion branch pipes 69 in the same group are bifurcated at a certain angle. The end of each diversion branch pipe 69 is connected to a nozzle 691, which is placed in the mixing box 2 and does not contact the mixing blades 23. Steam is transported from bottom to top to various positions in the mixing box 2 through the steam pipeline to achieve steam heating and cooking of the raw material. The steam will flow through the inside of the raw material, and the heating and cooking effect is excellent, and the cooking is uniform and thorough.

[0042] The vacuum unit is externally arranged, and includes a vacuum case 7 and a vacuum tube 8. The vacuum tube 8 is connected to the mixing box 2. The vacuum case 7 evacuates the mixing box 2 through the vacuum tube 8 to achieve the purpose of vacuum cooling. A water supply pipeline 71, a water ring pump 72, a Roots pump 73 and a main vacuum tube 74 are installed in the vacuum case 7. The water supply pipeline 71 is connected to the water ring pump 72. There are two water ring pumps 72. The water supply pipeline 71 supplies water to the two water ring pumps 72. There are two Roots pumps 73. Each water ring pump 72 is connected to a corresponding Roots pump 73. The Roots pump 73 is connected to the main vacuum tube 74. The main vacuum tube 74 is connected to the vacuum tube 8. The water supply pipeline 71 supplies water to the water ring pump 72. The water ring pump 72 is a front-stage vacuum pump, and cooperates with the Roots pump 73 to achieve vacuum cooling of the mixing box 2. The vacuum cooling process is as follows: 1. The water supply pipe 71 supplies water to the water ring pump 72, and the water ring pump 72 starts; 2. The vacuum degree in the mixing box 2 begins to decrease; 3. When the vacuum degree in the mixer is 80 mbar, the Roots pump 73 starts; 4. Until the vacuum degree in the mixing box 2 drops to about 30 mbar, the water ring pump 72 and the Roots pump 73 stop running.

[0043] The water ring pump 72 is connected with a steam-water separation pipe 75, the steam-water separation pipe 75 is connected with a steam-water separator 76, and the steam-water separator 76 is connected with an exhaust pipe 77 and a drain pipe 78, so as to achieve the purpose of steam-water separation.

[0044] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims

1. A feed cooking mixer, characterized in that: The mixer comprises a mixing box, which comprises a feed port, a discharge port and a mixing assembly, wherein the feed port is used for feeding, the mixing assembly is used for mixing mixed powder and water to form raw material, and the discharge port is used for discharging; a feed cover is installed at the feed port, and the feed cover is opened or closed by a feed opening and closing assembly; a discharge cover is installed at the discharge port, and the discharge cover is opened or closed by a discharge opening and closing assembly.

2. A feed cooking mixer according to claim 1, characterized in that: The feed opening and closing assembly includes a feed cylinder and a feed opening and closing rod. The feed cylinder is hinged to the feed cylinder seat. The piston rod of the feed cylinder is hinged to the feed opening and closing rod. The feed opening and closing rod is fixed to the feed cover and hinged to the feed opening and closing rod seat.

3. A feed cooking mixer according to claim 1, characterized in that: A ventilation valve group is installed at the feed port, and the ventilation valve group includes a ventilation pipeline and an inflation valve and an exhaust valve connected to the ventilation pipeline. The inflation valve is used to inflate the mixing box, and the exhaust valve is used to exhaust the mixing box.

4. A feed cooking mixer according to claim 1, characterized in that: The discharging opening and closing assembly includes a discharging cylinder and a discharging opening and closing rod. The discharging cylinder is hinged to the discharging cylinder seat. The piston rod of the discharging cylinder is hinged to the transmission part. The transmission part is hinged to the discharging opening and closing rod. The discharging opening and closing rod is fixed to the discharging cover and hinged to the discharging opening and closing rod seat.

5. A feed cooking mixer according to claim 4, characterized in that: The transmission part includes a connecting rod and a bent rod, one end of the connecting rod is hinged to the piston rod of the discharging cylinder, and the other end is hinged to the bent rod, one end of the bent rod is hinged to the guide part, and the other end is hinged to the discharging opening and closing rod, and the discharging cylinder pulls the discharging opening and closing rod through the connecting rod and the bent rod.

6. A feed cooking mixer according to claim 5, characterized in that: The crank rod comprises a crank and a double-ended hinged rod, one end of the crank is hinged to the guide member, and the other end is hinged to the double-ended hinged rod, and the double-ended hinged rod is hinged to the discharge opening and closing rod.

7. A feed cooking mixer according to claim 6, characterized in that: The guide member comprises a guide rod and a guide rod seat, the guide rod is installed on the guide rod seat, the crank is provided with a crank hole, and the guide rod is hinged through the crank hole.

8. A feed cooking mixer according to claim 1, characterized in that: The stirring assembly comprises a stirring motor group, a stirring shaft and a stirring blade. The stirring motor group is connected to and drives the stirring shaft, and the stirring blade is installed on the stirring shaft.

9. A feed cooking mixer according to claim 1, characterized in that: The mixing box comprises a mixing drum, and the mixing drum comprises an inner drum body and an outer drum body, and a support rod is connected between the inner drum body and the outer drum body.