Reaction kettle for preparing potassium nitrate
By designing a potassium nitrate reactor including spiral blades and coaxial reverse driving components, the problem of uneven heating during potassium nitrate in existing technologies is solved, uniform heating and mixing of raw materials, increasing potassium nitrate preparation for preparation of potassium nitrate preparation Efficiency.
Patent Information
- Application Number
- CN202420924954.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The heating method of the existing potassium nitrate reactor is set up on the outside of the reactor, which leads to uneven heating of potassium nitrate inside the reactor, reducing the efficiency of potassium nitrate preparation.
A reactor includes a reactor, the reactor body, the rotating shaft, the first spiral blade, the first spiral blade, the second spiral blade, and the coaxial reverse drive component. The rotation shaft and the reactor body are rotated by driving the rotating shaft and the reaction kettle body by the coaxial reverse drive component, so that the first spiral blades and the second spiral blades are rotated in the opposite direction, and electric heating wires are set inside to achieve uniform heating and mixing of the raw materials.
Through this design, the raw material in the reaction kettle is more uniform, and the mixing is more uniform, which improves the efficiency of potassium nitrate preparation, and solves the problem of uneven heating in the existing technology.
Smart Images
Figure CN222401499U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical industry, and particularly relates to a reaction kettle for preparing potassium nitrate. Background Art
[0002] Potassium nitrate is an important inorganic chemical product and a high-quality chlorine-free potassium-nitrogen binary compound fertilizer, which is particularly suitable for tobacco, citrus, cotton, flowers, tea, beets, fruits, etc. In recent years, with the continuous development of my country's agricultural economy, the application of potassium nitrate in agriculture has continued to increase, the potassium nitrate market has continued to grow, and the potassium nitrate industry has been improved and developed. The existing potassium nitrate preparation process requires the reaction to be carried out in a reactor, but the heating method of the existing potassium nitrate reactor is to set a heating tube outside the reactor to achieve heating, resulting in uneven heating of the potassium nitrate inside the reactor during preparation, thereby reducing the efficiency of potassium nitrate preparation. Utility Model Content
[0003] The utility model provides a reaction kettle for preparing potassium nitrate, which is used to solve the above technical problems.
[0004] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: A reactor for preparing potassium nitrate includes a mounting frame, a reactor body, a rotating shaft, a first spiral blade, a second spiral blade and a coaxial reverse drive assembly. The reactor body is rotatably connected to the mounting frame, and a feed port and a discharge port are provided on the reactor body. The rotating shaft is rotatably connected to the reactor body, one end of the rotating shaft is located in the reactor body, and the other end passes through the bottom of the reactor body. The first spiral blade is mounted on the inner side wall of the reactor body. The second spiral blade is mounted on the outer side wall of the rotating shaft and is located in the reactor body, and electric heating wires are arranged inside the first spiral blade and the second spiral blade. The coaxial reverse drive assembly is mounted on the mounting frame, and the coaxial reverse drive assembly is transmission-connected to the reactor body and the rotating shaft to drive the reactor body and the rotating shaft to rotate coaxially in the opposite direction.
[0005] When a reactor for preparing potassium nitrate provided by the utility model is used, the raw materials required for the preparation are first poured into the reactor body through the feed port, and the rotating shaft and the reactor body are driven to rotate by a coaxial reverse drive component, so that the first spiral blade and the second spiral blade rotate along the circumferential direction of the rotating shaft, and the rotation directions are opposite. At the same time, since electric heating wires are arranged inside the first spiral blade and the second spiral blade, the prepared raw materials flow in the reactor body as the first spiral blade and the second spiral blade rotate, so that the raw materials inside the reactor body are heated more evenly and mixed more evenly, thereby solving the technical problem that the existing potassium nitrate reactor is heated unevenly during potassium nitrate preparation, thereby reducing the efficiency of potassium nitrate preparation.
[0006] Optionally, the first spiral blade and the second spiral blade have the same rotation direction.
[0007] Optionally, the coaxial reverse drive assembly includes a motor, a first gear, a second gear and a third gear. The motor is mounted on the mounting frame. The first gear is mounted on the output shaft of the motor. The second gear is mounted on the rotating shaft, and the second gear is meshed with the first gear. The mounting frame has a through hole, the reactor body has a connecting end, the connecting end passes through the through hole, and the third gear is mounted on the connecting end and meshes with the first gear.
[0008] Optionally, a groove is provided on the mounting frame, and a pulley is rotatably installed in the groove.
[0009] Optionally, the bottom of the reactor body has a limiting groove corresponding to the groove.
[0010] Optionally, the mounting frame further comprises a fixing plate, the fixing plate is mounted on the mounting frame, and the motor is mounted on the fixing plate.
[0011] Optionally, a reactor for preparing potassium nitrate further comprises an end cover, which is installed at the feed inlet of the reactor body.
[0012] It can be seen from the above technical solution that the beneficial effect of the reactor for preparing potassium nitrate provided by the utility model is that: through the arrangement of the first spiral blade, the second spiral blade and the coaxial reverse drive assembly, the coaxial reverse drive assembly drives the first spiral blade and the second spiral blade to rotate in opposite directions, so that the raw materials in the reactor body are mixed more evenly, and the efficiency of preparing potassium nitrate is improved. At the same time, because the first spiral blade and the second spiral blade are both provided with electric heating wires, the raw materials in the reactor body are heated more evenly, further improving the efficiency of preparing potassium nitrate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 A schematic structural diagram of a reaction kettle for preparing potassium nitrate provided in an embodiment of the utility model;
[0015] Figure 2 for Figure 1A schematic diagram of the structure along the direction indicated by arrow B;
[0016] Figure 3 for Figure 2 The cross-sectional view obtained after cutting along the AA path;
[0017] Figure 4 for Figure 3 An enlarged schematic diagram of the circled portion;
[0018] Figure 5 An exploded view of a reaction kettle for preparing potassium nitrate provided in an embodiment of the utility model;
[0019] Figure 6 A schematic diagram of the structure of a support frame provided by an embodiment of the utility model;
[0020] Figure 7 This is a schematic structural diagram of a reactor body provided in an embodiment of the utility model.
[0021] In the figure: 1-mounting frame; 2-reactor body; 21-feeding port; 22-discharging port; 3-first spiral blade; 4-second spiral blade; 5-coaxial reverse drive assembly; 6-rotating shaft; 7-motor; 8-first gear; 9-second gear; 10-third gear; 11-groove; 12-pulley; 13-limiting groove; 14-fixing plate; 15-end cover. DETAILED DESCRIPTION
[0022] The embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0023] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0024] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0025] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0026] Example
[0027] The existing potassium nitrate reactor is heated by arranging a heating tube outside the reactor to achieve heating, which results in uneven heating of the potassium nitrate inside the reactor during preparation, thereby reducing the efficiency of potassium nitrate preparation.
[0028] In order to solve the above technical problems, refer to Figure 1 , Figure 2 and Figure 3 The present embodiment provides a reactor for preparing potassium nitrate, including a mounting frame 1, a reactor body 2, a rotating shaft 6, a first spiral blade 3, a second spiral blade 4 and a coaxial reverse drive assembly 5. The reactor body 2 is rotatably connected to the mounting frame 1, and a feed port 21 and a discharge port 22 are provided on the reactor body 2, wherein a closable valve may be provided at the discharge port 22. The rotating shaft 6 is rotatably connected to the reactor body 2, one end of the rotating shaft 6 is located in the reactor body 2, and the other end passes through the bottom of the reactor body 2. The first spiral blade 3 is mounted on the inner side wall of the reactor body 2. The second spiral blade 4 is mounted on the outer side wall of the rotating shaft 6 and is located in the reactor body 2, and electric heating wires are provided inside the first spiral blade 3 and the second spiral blade 4. The coaxial reverse drive assembly 5 is mounted on the mounting frame 1, and the coaxial reverse drive assembly 5 is transmission-connected with the reactor body 2 and the rotating shaft 6 to drive the reactor body 2 and the rotating shaft 6 to rotate coaxially in the opposite direction. A sealing gasket may be installed at the connection between the rotating shaft 6 and the bottom of the reactor body 2 to prevent the raw materials from leaking out. Figure 3 and Figure 5 As shown, the first spiral blade 3 and the second spiral blade 4 have the same rotation direction.
[0029] Through the above structure, the present embodiment provides a reactor for preparing potassium nitrate. When in use, the raw materials required for the preparation are first poured into the reactor body 2 through the feed port 21, and the rotating shaft 6 and the reactor body 2 are driven to rotate by the coaxial reverse drive component 5, so that the first spiral blade 3 and the second spiral blade 4 rotate along the circumferential direction of the rotating shaft 6, and the rotation direction of the first spiral blade 3 relative to the rotating shaft 6 is opposite to the rotation direction of the second spiral blade 4 relative to the rotating shaft 6. At the same time, since electric heating wires are arranged inside the first spiral blade 3 and the second spiral blade 4, the prepared raw materials flow in the reactor body 2 as the first spiral blade 3 and the second spiral blade 4 rotate, so that the raw materials inside the reactor body 2 are heated more evenly and mixed more evenly, thereby solving the technical problem that the existing potassium nitrate reactor is heated unevenly during potassium nitrate preparation, thereby reducing the efficiency of potassium nitrate preparation.
[0030] On the basis of the above, in order to facilitate the driving of the rotating shaft 6 and the reactor body 2 to rotate coaxially and in opposite directions, refer to Figure 3 , Figure 4 and Figure 5 As shown, the coaxial reverse drive assembly 5 includes a motor 7, a first gear 8, a second gear 9 and a third gear 10. The motor 7 is mounted on the mounting frame 1. The first gear 8 is mounted on the output shaft of the motor 7. The second gear 9 is mounted on the rotating shaft 6, and the second gear 9 is meshed with the first gear 8. The mounting frame 1 has a through hole, and the reactor body 2 has a connecting end, the connecting end passes through the through hole, and the third gear 10 is mounted on the connecting end and meshed with the first gear 8, wherein the diameter of the cross section at the connecting end of the reactor body 2 is greater than the diameter of the rotating shaft 6. It should be specifically explained that the connecting end of the above-mentioned reactor body 2 can also be a connecting shaft, one end of the connecting shaft is connected to the bottom of the reactor body 2, and the other end passes through the through hole, the third gear 10 can be mounted on the other end of the connecting shaft, and meshed with the first gear 8, and the diameter of the cross section of the connecting shaft is greater than the diameter of the cross section of the rotating shaft 6. The output shaft of the motor 7 rotates to rotate the first gear 8 and drive the second gear 9 and the third gear 10 to rotate, thereby causing the rotating shaft 6 and the reactor body 2 to rotate in opposite directions. Since the first spiral blade 3 and the second spiral blade 4 have the same rotation direction, the raw materials for preparing potassium nitrate flow in the reactor body 2.
[0031] On the basis of the above, in order to facilitate the installation of the reactor body 2, refer to Figure 6 and Figure 7 As shown, a groove 11 is provided on the mounting frame 1, and a pulley 12 is rotatably mounted in the groove 11. The bottom of the reactor body 2 has a limiting groove 13 corresponding to the groove 11. A part of the pulley 12 is located in the limiting groove 13, so that the reactor body 2 can rotate relative to the mounting frame 1.
[0032] On the basis of the above, in order to facilitate the installation of the motor 7, refer to Figure 5 As shown, the mounting frame 1 further comprises a fixing plate 14. The fixing plate 14 is mounted on the mounting frame 1, and the motor 7 is mounted on the fixing plate 14.
[0033] On the basis of the above, refer to Figure 5 As shown, a reactor for preparing potassium nitrate further includes an end cover 15. The end cover 15 is installed at the feed port 21 of the reactor body 2. The potassium nitrate preparation raw material is placed into the reactor body 2 by opening the end cover 15. Since a closable valve is provided at the discharge port 22, it is only necessary to close the valve during the preparation process. After the preparation is completed, a pipeline can be connected to the valve and the valve can be opened to take out the potassium nitrate solution.
[0034] In summary, in the use of a reactor for preparing potassium nitrate, the end cover 15 is first opened to pour the raw materials for preparing potassium nitrate into the reactor body 2. After closing the end cover 15, the motor 7 is turned on to rotate the output end of the motor 7 so that the first gear 8 rotates and drives the second gear 9 and the third gear 10 to rotate, thereby causing the rotating shaft 6 and the reactor body 2 to rotate in opposite directions, and the direction in which the first spiral blade 3 rotates relative to the rotating shaft 6 is opposite to the direction in which the second spiral blade 4 rotates relative to the rotating shaft 6. At the same time, since electric heating wires are provided inside the first spiral blade 3 and the second spiral blade 4, the prepared raw materials flow in the reactor body 2 as the first spiral blade 3 and the second spiral blade 4 rotate, so that the raw materials inside the reactor body 2 are heated more evenly and mixed more evenly, thereby solving the technical problem that the existing potassium nitrate reactor is unevenly heated during potassium nitrate preparation, thereby reducing the efficiency of potassium nitrate preparation.
[0035] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A reaction kettle for preparing potassium nitrate, characterized in that: include: Mounting frame (1); A reaction kettle body (2) is rotatably connected to the mounting frame (1), and a feed inlet (21) and a discharge outlet (22) are provided on the reaction kettle body (2); A rotating shaft (6) rotatably connected to the reactor body (2), one end of the rotating shaft (6) being located inside the reactor body (2) and the other end passing through the bottom of the reactor body (2); A first spiral blade (3) is mounted on the inner wall of the reactor body (2); A second spiral blade (4) is mounted on the outer wall of the rotating shaft (6) and is located inside the reactor body (2); and electric heating wires are arranged inside the first spiral blade (3) and the second spiral blade (4); A coaxial reverse drive assembly (5) is mounted on the mounting frame (1); the coaxial reverse drive assembly (5) is in driving connection with the reactor body (2) and the rotating shaft (6) so as to drive the reactor body (2) and the rotating shaft (6) to rotate coaxially and in opposite directions.
2. A potassium nitrate preparation reactor according to claim 1, characterized in that: The first spiral blade (3) and the second spiral blade (4) have the same rotation direction.
3. A potassium nitrate preparation reactor according to claim 2, characterized in that, The coaxial reverse drive assembly (5) comprises: A motor (7) mounted on the mounting frame (1); A first gear (8) mounted on an output shaft of the motor (7); a second gear (9) mounted on the rotating shaft (6), the second gear (9) being meshed with the first gear (8); The third gear (10) has a through hole on the mounting frame (1), and the reactor body (2) has a connecting end, the connecting end passes through the through hole, and the third gear (10) is mounted on the connecting end and meshes with the first gear (8).
4. A reaction kettle for preparing potassium nitrate according to claim 3, characterized in that, The mounting frame (1) is provided with a groove (11), and a pulley (12) is rotatably mounted in the groove (11).
5. A reaction kettle for preparing potassium nitrate according to claim 4, characterized in that, The bottom of the reactor body (2) has a limiting groove (13) corresponding to the groove (11).
6. A reaction kettle for preparing potassium nitrate according to claim 5, characterized in that: The mounting frame (1) further comprises: A fixing plate (14) is mounted on the mounting frame (1), and the motor (7) is mounted on the fixing plate (14).
7. A reaction kettle for preparing potassium nitrate according to claim 6, characterized in that: Also includes: The end cover (15) is installed at the feed inlet (21) of the reactor body (2).