Automatic metal separator of vibrating screen
By designing the automatic metal separator of the vibration sieve, using the material component and the metal separation component to sieve the waste plastic and separate the metal, and through the vibration of the vibration box to achieve the uniform distribution of waste plastics The problem improves the efficiency and accuracy of metal separation.
Patent Information
- Application Number
- CN202420864113.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the use of existing metal separators, the screening effect is poor and it is impossible to effectively separate metals of different sizes in waste plastics. The uneven distribution of waste plastics affects the screening effect.
A vibration sieve automatic metal separator is designed to sieve the volume of waste plastics through the feeding component, and use two metal separation components to screen the metal in the abandoned plastic on the upper and lower conveyor bands. The vibration of vibration realizes the uniform distribution of waste plastics.
The screening effect of metal in the waste plastic is improved, the efficiency and accuracy of metal separation is ensured, and the screening effect is further improved through a uniform distribution design.
Smart Images

Figure CN222401817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal separation, in particular to an automatic metal separator for a vibrating screen. Background Art
[0002] As the consumption of plastic products continues to increase, the amount of waste plastics is also increasing. Plastic recycling refers to the use of a certain recycling process to recycle waste plastics and achieve the purpose of turning waste into treasure. After recycling, waste plastics are recycled and processed to turn them into new plastic products. Since waste plastics usually contain metal substances, waste plastics and metals are mixed together, which affects subsequent processing. Therefore, a metal separator is needed to separate the metal from waste plastics.
[0003] In the process of using, the existing metal separators have gradually exposed their shortcomings. The screening effect of the metal separator is poor. Specifically, the waste plastics and the metals mixed therein are of different sizes. When the small metal is pressed under the large waste plastic, the electromagnetic iron remover in the metal separator cannot adsorb the metal under the waste plastic, or when the small plastic is located above the large metal, the electromagnetic iron remover in the metal separator adsorbs the waste plastic and the metal together, and when waste plastics are added to the metal separator, the distribution of the waste plastics is uneven, and too much waste plastic in some parts will also lead to incomplete screening of the metal therein. The above situations will all affect the screening effect of the metal separator.
[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0005] In view of the defects in the prior art, the technical problem to be solved by the utility model is to provide a vibrating screen automatic metal separator, which can screen waste plastics according to volume and separate the metals in the screened waste plastics, thereby improving the screening effect of metals in waste plastics;
[0006] The metal separator can also evenly distribute the screened waste plastics, further improving the screening effect of metals in the waste plastics.
[0007] In order to solve the above problems, the utility model provides the following technical solutions:
[0008] A vibrating screen automatic metal separator comprises a support platform, an upper conveyor belt and a lower conveyor belt are rotatably arranged above the support platform, the upper conveyor belt is located above the lower conveyor belt and is vertically arranged in parallel with the lower conveyor belt, a material collection channel is fixedly arranged below the unloading end of the upper conveyor belt, one end of the material collection channel is inclined toward the lower conveyor belt and extends to a position close to the unloading end of the lower conveyor belt,
[0009] A loading assembly is provided on the side of the support platform, and two discharge ports of the loading assembly are respectively located above the loading ends of the upper conveyor belt and the lower conveyor belt. Metal separation assemblies are provided above the upper conveyor belt and between the upper conveyor belt and the lower conveyor belt.
[0010] As an optimized solution, the feeding assembly includes a vibrating box, in which a sieve plate and a receiving plate arranged up and down are fixedly arranged inside the vibrating box, and an upper discharge trough and a lower discharge trough connected to the inner cavity of the vibrating box are respectively arranged on the outer wall of the vibrating box close to the upper conveyor belt, and the upper discharge trough and the lower discharge trough are arranged up and down, and one end of the sieve plate and the receiving plate are both inclined downward and extend to the upper side of the feeding end of the upper conveyor belt and the lower conveyor belt respectively after passing through the upper discharge trough and the lower discharge trough.
[0011] The sieve plate is located at the top of the vibration box and is penetrated by a plurality of sieve holes. A material guide plate is fixedly provided on the inner wall of the vibration box close to the upper conveyor belt. The material guide plate is located below the sieve plate. One end of the material guide plate is tilted downward and extends to a position close to the receiving plate.
[0012] As an optimized solution, the metal separation component includes a rotatably arranged suction belt, which is perpendicular to the rotation direction of the upper conveyor belt. An electromagnetic iron remover is fixed inside the suction belt, and a plurality of baffle plates are evenly distributed on the surface of the suction belt along its rotation trajectory.
[0013] As an optimized solution, a metal discharge channel is fixedly provided below the discharge side of the two suction belts, and a collecting box with an open top is provided on one side of the support platform, and one end of the two metal discharge channels extends downward to above the open end of the collecting box.
[0014] As an optimized solution, a feeding pipe connected to the inner cavity of the vibration box is fixedly provided on the top of the vibration box at a position away from the upper conveyor belt, and baffles are fixedly connected to the opposite side walls of the screen plate and the receiving plate located outside the vibration box.
[0015] As an optimized solution, a first bottom plate fixedly set on the ground is provided below the vibration box, and four vertically arranged elastic support rods are fixedly provided on the top of the first bottom plate, and the movable ends of the elastic support rods are fixedly connected to the vibration box.
[0016] As an optimized solution, a vibration motor is fixedly provided on the outer wall of the vibration box, and the vibration of the vibration box can be achieved through the cooperation of the vibration motor and four elastic support rods.
[0017] As an optimized solution, both ends of the upper conveyor belt and the lower conveyor belt are provided with a rotatable driving roller and a driven roller, and two support plates are fixedly provided on the top of the support platform. The two support plates are located on both sides of the lower conveyor belt, and the two ends of the driving roller and the driven roller are rotatably connected to the two support plates accordingly.
[0018] As an optimized solution, avoidance grooves are provided through the opposite inner walls of the two support plates, and the two ends of the suction belt located below extend to the outside through the two avoidance grooves respectively.
[0019] As an optimized solution, the internal rotation of the suction belt is provided with a driving roller and three driven rollers in friction contact with it. The driving roller and one of the driven rollers are located on both sides of the electromagnetic iron remover, and the other two driven rollers are located above the electromagnetic iron remover.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. The feeding component can screen the waste plastics according to the volume, and convey the screened waste plastics to the upper conveyor belt and the lower conveyor belt respectively. The two metal separation components can screen the metals in the waste plastics on the upper conveyor belt and the lower conveyor belt respectively, thereby improving the screening effect of metals in waste plastics;
[0022] 2. The feeding component can evenly distribute the screened waste plastics and feed them evenly to the upper and lower conveyor belts, further improving the screening effect of metals in waste plastics;
[0023] 3. The metals in waste plastics are screened simultaneously through two metal separation components, which improves the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 It is a structural schematic diagram of the feeding assembly of the utility model;
[0027] Figure 3 It is a structural schematic diagram of the metal separation component of the utility model;
[0028] Figure 4It is a structural schematic diagram of the position relationship of two suction belts in the utility model.
[0029] In the figure: 1-support platform; 2-lower conveyor belt; 3-material collection channel; 4-upper conveyor belt; 5-metal separation component; 6-feeding component; 7-vibration motor; 8-first bottom plate; 9-elastic support rod; 10-material receiving plate; 11-material guide plate; 12-sieve plate; 13-sieve hole; 14-feeding pipe; 15-vibration box; 16-upper discharge trough; 17-baffle; 18-driving roller; 19-avoidance groove; 20-support plate; 21-driven roller; 22-lower discharge trough; 23-driving roller; 24-baffle plate; 25-suction belt; 26-fixed plate; 27-connecting plate; 28-driven roller; 29-electromagnetic iron remover; 30-positioning plate; 31-second bottom plate; 32-limiting plate; 33-control motor; 34-driving motor; 35-metal discharge channel; 36-collection box. DETAILED DESCRIPTION
[0030] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0031] like Figures 1 to 4 As shown, a vibrating screen automatic metal separator comprises a support platform 1, an upper conveyor belt 4 and a lower conveyor belt 2 are rotatably arranged above the support platform 1, the upper conveyor belt 4 is located above the lower conveyor belt 2 and is vertically arranged in parallel with the lower conveyor belt 2, a material collecting channel 3 is fixedly arranged below the unloading end of the upper conveyor belt 4, one end of the material collecting channel 3 is inclined toward the lower conveyor belt 2 and extends to a position close to the unloading end of the lower conveyor belt 2,
[0032] A feeding assembly 6 is provided on the side of the support platform 1, and two discharge ports of the feeding assembly 6 are respectively located above the feeding ends of the upper conveyor belt 4 and the lower conveyor belt 2, and a metal separation assembly 5 is provided above the upper conveyor belt 4 and between the upper conveyor belt 4 and the lower conveyor belt 2;
[0033] The waste plastics can be screened through the feeding component 6, and the large waste plastics are conveyed to the upper conveyor belt 4, and the small waste plastics are conveyed to the lower conveyor belt 2; the two metal separation components 5 screen the metals in the waste plastics on the upper conveyor belt 4 and the lower conveyor belt 2 respectively; the waste plastics screened by the upper conveyor belt 4 enter the lower conveyor belt 2 through the collecting channel 3.
[0034] The feeding assembly 6 includes a vibrating box 15, in which a sieve plate 12 and a receiving plate 10 arranged up and down are fixedly arranged inside the vibrating box 15. An upper discharge trough 16 and a lower discharge trough 22 communicating with the inner cavity of the vibrating box 15 are respectively arranged on the outer wall of the vibrating box 15 close to the upper conveyor belt 4. The upper discharge trough 16 and the lower discharge trough 22 are arranged up and down. One end of the sieve plate 12 and the receiving plate 10 are both inclined downward and extend to the upper end of the feeding end of the upper conveyor belt 4 and the lower conveyor belt 2 after passing through the upper discharge trough 16 and the lower discharge trough 22 respectively.
[0035] The sieve plate 12 is located at the top of the vibration box 15 and is penetrated by a plurality of sieve holes 13. A guide plate 11 is fixedly provided on the inner wall of the vibration box 15 close to the upper conveyor belt 4. The guide plate 11 is located below the sieve plate 12. One end of the guide plate 11 is tilted downward and extends to a position close to the receiving plate 10.
[0036] During the vibration of the vibration box 15, the waste plastics on the top of the sieve plate 12 can be screened, and the waste plastics with small volume can fall to the receiving plate 10 through the sieve holes 13; during the vibration of the vibration box 15, the waste plastics can be evenly distributed on the surface of the sieve plate 12 and the receiving plate 10, thereby realizing the function of uniform feeding of the upper conveyor belt 4 and the lower conveyor belt 2.
[0037] The metal separation assembly 5 includes a rotatably arranged suction belt 25, the suction belt 25 is perpendicular to the rotation direction of the upper conveyor belt 4, an electromagnetic iron remover 29 is fixedly arranged inside the suction belt 25, and a plurality of baffle plates 24 are evenly distributed on the surface of the suction belt 25 along its rotation track;
[0038] The metals in the waste plastics on the upper conveyor belt 4 and the lower conveyor belt 2 are respectively adsorbed to the lower surfaces of the two suction belts 25 by the two electromagnetic iron removers 29, and the adsorbed metals rotate together with the suction belts 25. When the metals adsorbed on the suction belts 25 are away from the electromagnetic iron removers 29, the metals are thrown away; the baffle plate 24 is conducive to the separation of the metals from the suction belts 25.
[0039] A metal discharge channel 35 is fixedly provided below the discharge side of the two suction belts 25 , and a collecting box 36 with an open top is provided on one side of the support platform 1 , and one end of the two metal discharge channels 35 extends downward to above the open end of the collecting box 36 .
[0040] A feeding pipe 14 communicating with the inner cavity of the vibration box 15 is fixedly provided on the top of the vibration box 15 at a position away from the upper conveyor belt 4 .
[0041] The screen plate 12 and the receiving plate 10 are fixedly connected to the opposite side walls outside the vibration box 15 with baffles 17;
[0042] The baffle 17 can block the waste plastics vibrating on the sieve plate 12 and the receiving plate 10 to prevent the waste plastics from falling into other areas.
[0043] A first bottom plate 8 fixedly disposed on the ground is disposed below the vibration box 15 , and four vertically disposed elastic support rods 9 are fixedly disposed on the top of the first bottom plate 8 . The movable ends of the elastic support rods 9 are fixedly connected to the vibration box 15 .
[0044] A vibration motor 7 is fixedly provided on the outer wall of the vibration box 15 , and the vibration of the vibration box 15 can be achieved through the cooperation of the vibration motor 7 and the four elastic support rods 9 .
[0045] Both ends of the upper conveyor belt 4 and the lower conveyor belt 2 are provided with a rotatable driving roller 18 and a driven roller 21. Two support plates 20 are fixedly provided on the top of the support platform 1. The two support plates 20 are located on both sides of the lower conveyor belt 2. The two ends of the driving roller 18 and the driven roller 21 are rotatably connected to the two support plates 20 accordingly.
[0046] Two driving motors 34 are fixedly disposed at the end of one of the support plates 20 , and the output ends of the two driving motors 34 both pass through the support plate 20 and are fixedly connected to the two driving rollers 18 accordingly.
[0047] The opposing inner walls of the two support plates 20 are penetrated with avoidance grooves 19 , and the two ends of the suction belt 25 located below extend to the outside through the two avoidance grooves 19 .
[0048] The suction belt 25 is internally rotated with a driving roller 23 and three driven rollers 28 in frictional contact therewith. The driving roller 23 and one of the driven rollers 28 are located on both sides of the electromagnetic iron remover 29, and the other two driven rollers 28 are located above the electromagnetic iron remover 29.
[0049] Both sides of the suction belt 25 are provided with fixed plates 26 , and the two ends of the driving roller 23 and the driven roller 28 are rotatably connected to the two fixed plates 26 .
[0050] The two fixing plates 26 on the same side of the suction belt 25 are both fixedly provided with control motors 33 , and the output ends of the two control motors 33 pass through the two fixing plates 26 and are fixedly connected to the two driving rollers 23 respectively.
[0051] Two fixed positioning plates 30 are provided inside the suction belt 25 . The opposite side walls of the positioning plates 30 are fixedly connected to the two fixing plates 26 . The electromagnetic iron remover 29 is fixedly mounted on the two positioning plates 30 .
[0052] Both sides of the support platform 1 are provided with a second bottom plate 31 fixed on the ground. The two fixed plates 26 located on the same side of the suction belt 25 are connected by two limit plates 32. The four limit plates 32 extend downward and are fixedly connected to the two second bottom plates 31 accordingly.
[0053] Two connecting plates 27 are disposed between the fixing plates 26 on both sides of the suction belt 25 . The opposite side walls of the two connecting plates 27 are fixedly connected to the two fixing plates 26 . The connecting plates 27 can enhance the stability between the two fixing plates 26 .
[0054] The metal discharge channels 35 are fixedly connected to the fixing plate 26 above them, and the material collecting channels 3 are fixedly connected to the support plate 20 .
[0055] The collection box 36 is placed on the top of one of the second bottom plates 31 .
[0056] The working principle of this device is:
[0057] The waste plastics to be screened are added into the vibration box 15 through the feeding pipe 14, and the waste plastics fall to the top of the sieve plate 12. At the same time, the vibration motor 7 vibrates. With the cooperation of the four elastic support rods 9, the vibration box 15 vibrates, thereby driving the sieve plate 12 and the receiving plate 10 to vibrate. During the vibration of the sieve plate 12, the waste plastics on the sieve plate 12 can be screened. The small waste plastics fall to the guide plate 11 through the sieve holes 13, and then slide to the receiving plate 10. The large waste plastics on the sieve plate 12 are transported to the upper conveyor belt 4 after passing through the upper discharge chute 16. The small waste plastics on the receiving plate 10 are transported to the lower conveyor belt 2 through the lower discharge chute 22. The two driving motors 34 respectively drive the two driving rollers 18 to rotate, thereby driving the upper conveyor belt 4 and the lower conveyor belt 2 to rotate, thereby transporting the waste materials. When the waste plastics move to the suction belt When the waste plastic is below the belt 25, under the action of the magnetic field of the electromagnetic iron remover 29, the metal in the waste plastic is adsorbed to the surface of the suction belt 25. At the same time, the two control motors 33 respectively drive the two driving rollers 23 to rotate, thereby driving the two suction belts 25 to rotate, thereby driving the metal adsorbed on the surface of the suction belt 25 to move. When the metal moves out of the magnetic field range of the electromagnetic iron remover 29, the metal is thrown away. The thrown away metal enters the collection box 36 through the two metal discharge channels 35 respectively. The waste plastic screened on the upper conveyor belt 4 is transported to the lower conveyor belt 2 through the collection channel 3, realizing the function of screening the waste plastic according to the volume size and screening the metal in the screened waste plastic respectively, thereby improving the screening effect of the metal in the waste plastic. At the same time, the two electromagnetic iron removers 29 screen the metal in the waste plastic at the same time, thereby improving the screening efficiency.
[0058] The waste plastics on the sieve plate 12 and the receiving plate 10 can be evenly distributed on the top of the sieve plate 12 and the receiving plate 10 under the vibration of the vibration box 15, and then the waste plastics can be evenly conveyed to the upper conveyor belt 4 and the lower conveyor belt 2, effectively preventing excessive waste plastics in local positions of the upper conveyor belt 4 or the lower conveyor belt 2, and further improving the screening effect of metals in waste plastics.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A vibrating screen automatic metal separator, characterized in that: The invention comprises a support platform (1), an upper conveyor belt (4) and a lower conveyor belt (2) are rotatably arranged above the support platform (1), the upper conveyor belt (4) is located above the lower conveyor belt (2) and is arranged vertically in parallel with the lower conveyor belt (2), a material collecting channel (3) is fixedly arranged below the unloading end of the upper conveyor belt (4), one end of the material collecting channel (3) is inclined toward the lower conveyor belt (2) and extends to a position close to the unloading end of the lower conveyor belt (2), A loading assembly (6) is provided on the side of the support platform (1), and two discharge ports of the loading assembly (6) are respectively located above the loading ends of the upper conveyor belt (4) and the lower conveyor belt (2), and a metal separation assembly (5) is provided above the upper conveyor belt (4) and between the upper conveyor belt (4) and the lower conveyor belt (2).
2. The vibrating screen automatic metal separator according to claim 1, characterized in that: The feeding assembly (6) comprises a vibrating box (15) which is arranged to vibrate, wherein a sieve plate (12) and a receiving plate (10) arranged vertically are fixedly arranged inside the vibrating box (15), and an upper discharge trough (16) and a lower discharge trough (22) which are connected to the inner cavity of the vibrating box (15) are respectively arranged on the outer wall of the vibrating box (15) close to the upper conveyor belt (4), wherein the upper discharge trough (16) and the lower discharge trough (22) are arranged vertically, and one end of the sieve plate (12) and the receiving plate (10) are both arranged to be inclined downward and respectively pass through the upper discharge trough (16) and the lower discharge trough (22) and then extend to the upper side of the feeding end of the upper conveyor belt (4) and the lower conveyor belt (2) respectively. The sieve plate (12) is located in the top of the vibration box (15) and is penetrated by a plurality of sieve holes (13). A material guide plate (11) is fixedly provided on the inner wall of the vibration box (15) close to the upper conveyor belt (4). The material guide plate (11) is located below the sieve plate (12). One end of the material guide plate (11) is tilted downward and extends to a position close to the receiving plate (10).
3. The vibrating screen automatic metal separator according to claim 2, characterized in that: The metal separation component (5) comprises a rotatably arranged suction belt (25), wherein the suction belt (25) is perpendicular to the rotation direction of the upper conveyor belt (4), an electromagnetic iron remover (29) is fixedly arranged inside the suction belt (25), and a plurality of baffle plates (24) are evenly distributed on the surface of the suction belt (25) along its rotation trajectory.
4. The vibrating screen automatic metal separator according to claim 3, characterized in that: A metal discharge channel (35) is fixedly provided below the discharge side of the two suction belts (25), and a collecting box (36) with an open top is provided on one side of the support platform (1), and one end of the two metal discharge channels (35) extends downward to above the open end of the collecting box (36).
5. The vibrating screen automatic metal separator according to claim 4, characterized in that: A feeding pipe (14) communicating with the inner cavity of the vibration box (15) is fixedly provided on the top of the vibration box (15) at a position away from the upper conveyor belt (4), and baffles (17) are fixedly connected to the opposite side walls of the sieve plate (12) and the receiving plate (10) located outside the vibration box (15).
6. The vibrating screen automatic metal separator according to claim 5, characterized in that: A first bottom plate (8) fixedly arranged on the ground is provided below the vibration box (15), and four vertically arranged elastic support rods (9) are fixedly arranged on the top of the first bottom plate (8), and the movable ends of the elastic support rods (9) are fixedly connected to the vibration box (15).
7. The vibrating screen automatic metal separator according to claim 6, characterized in that: A vibration motor (7) is fixedly provided on the outer wall of the vibration box (15), and the vibration of the vibration box (15) can be achieved by the cooperation of the vibration motor (7) and four elastic support rods (9).
8. The vibrating screen automatic metal separator according to claim 7, characterized in that: Both ends of the upper conveyor belt (4) and the lower conveyor belt (2) are provided with a rotatable driving roller (18) and a driven roller (21); two support plates (20) are fixedly provided on the top of the support platform (1); the two support plates (20) are located on both sides of the lower conveyor belt (2); and the two ends of the driving roller (18) and the driven roller (21) are rotatably connected to the two support plates (20) accordingly.
9. The vibrating screen automatic metal separator according to claim 8, characterized in that: The opposing inner walls of the two support plates (20) are both penetrated by avoidance grooves (19), and the two ends of the suction belt (25) located below extend to the outside through the two avoidance grooves (19) respectively.
10. The vibrating screen automatic metal separator according to claim 9, characterized in that: The suction belt (25) is internally rotated with a driving roller (23) and three driven rollers (28) in frictional contact therewith; the driving roller (23) and one of the driven rollers (28) are located on both sides of the electromagnetic iron remover (29), and the other two driven rollers (28) are located above the electromagnetic iron remover (29).
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