Metal accessory spraying device

通过设计一种包含移动轨道、悬挂挂钩、喷涂机构和清理机构的金属配件喷涂装置,解决了现有技术中喷涂不均匀和对人工依赖较高的问题,实现了金属配件的自动化均匀喷涂,提高 Efficiency and effects reduce dependence on manual.

CN222402014UActive Publication Date: 2025-01-28HUBEI ZHENGRUI MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202420808413.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

Existing metal accessories spraying devices have problems such as uneven spraying and high dependence on labor, especially in small processing factories, where manual spraying can easily affect the health of staff.

Method used

A metal accessories spraying device including mobile track, suspension, spraying mechanism and cleaning mechanism is designed. The use angle of the servo motor and installation shaft can be used to achieve automated spraying of metal accessories.

Benefits of technology

The automation and even spraying of metal accessories is achieved, the spraying efficiency and effect are improved, the dependence on labor is reduced, and the potential threat of labor costs and the health of staff health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of metal fitting processing, and provides a metal fitting spraying device which comprises an operation room for spraying metal fittings, the moving track is used for moving the metal fittings needing to be sprayed, and the moving track is arranged in the operation room; the plurality of hooks are used for hanging metal fittings needing to be sprayed, and the plurality of hooks are all arranged on the moving track; the spraying mechanism is used for carrying out spraying operation on the metal fittings, and the spraying mechanism is arranged on one side of the moving track; and the cleaning mechanism is used for cleaning dust on the surfaces of the metal accessories needing to be sprayed, and the cleaning mechanism is arranged on the operation room. According to the metal accessory spraying device provided by the scheme, automatic and uniform spraying operation can be conducted on metal accessories, the spraying efficiency and effect are improved, and dependence on manpower is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal fittings processing, in particular to a metal fittings spraying device. Background Art

[0002] In the process of processing some metal accessories, many operation steps are required, among which spraying is one of the important processing operations.

[0003] In the process of spraying metal accessories, corresponding metal accessories spraying devices are needed to spray the metal accessories. However, some metal accessories spraying devices still have certain shortcomings in actual use. Some common metal accessories spraying devices often hang metal accessories on mobile devices. Some large factories use artificial robots to spray metal accessories, but the cost of artificial robots is relatively high, so some small processing factories choose to use manual spraying operations, but the manual spraying method can easily affect the health of the staff. At the same time, some small processing factories also choose to use some relatively fixed nozzles to spray metal accessories, but because the nozzles cannot be adjusted well, uneven spraying occurs. Utility Model Content

[0004] The utility model provides a metal fitting spraying device, aiming to solve the problem of poor spraying effect of metal fittings in some factories proposed in the above background technology.

[0005] To solve the above problems, the utility model is implemented as follows: a metal accessories spraying device comprises: an operating room for spraying metal accessories; a movable track for moving metal accessories that need to be sprayed, the movable track is arranged in the operating room; a plurality of hooks for hanging metal accessories that need to be sprayed, the plurality of hooks are arranged on the movable track; a spraying mechanism for spraying metal accessories, the spraying mechanism is arranged on one side of the movable track; a cleaning mechanism for cleaning dust from the surface of the metal accessories that need to be sprayed, the cleaning mechanism is arranged on the operating room.

[0006] Preferably, the spraying mechanism includes a spray box, a spray pump, a hose, a support frame, a placement frame, two spray pipes and a plurality of nozzles, the spray box is arranged on one side of the movable track, the spray pump is arranged on one side of the spray box, and the water inlet end of the spray pump is connected to the spray box, the hose is arranged on the water outlet end of the spray pump, the support frame is arranged on one side of the spray box, the placement frame is arranged on the support frame, the two spray pipes are both assembled on the placement frame, and the two spray pipes are both connected to the hose, and the plurality of nozzles are respectively arranged on the two spray pipes.

[0007] Preferably, the spraying mechanism further comprises a servo motor and a mounting shaft, the servo motor is arranged on the supporting frame, the mounting shaft is fixedly mounted on the output shaft of the servo motor, and the mounting shaft is fixedly connected to the bottom of the placing frame.

[0008] Preferably, the cleaning mechanism includes a fan, a connecting pipe, two serpentine tubes and a plurality of collecting heads, the fan is installed on the top of the operating room, the connecting pipe is arranged on the operating room, and the connecting pipe is connected to the air inlet end of the fan, the two serpentine tubes are respectively arranged on the front and rear inner walls of the operating room, and the two serpentine tubes are connected to the connecting pipe, and the plurality of collecting heads are respectively arranged on the two serpentine tubes.

[0009] Preferably, the spray box is provided with a stirring mechanism for stirring the spray paint placed in the spray box, the stirring mechanism includes a driving motor and a stirring frame, the driving motor is fixedly mounted on the top of the spray box, the stirring frame is rotatably mounted on the spray box, and the stirring frame and the output shaft of the driving motor are fixedly connected.

[0010] Preferably, the operating room is provided with an escape opening for avoiding the movable track and the metal accessories hanging on the hook, and the operating room is provided with a transparent observation door for observation.

[0011] Preferably, a controller is provided on one side of the operating room, and the controller is used to perform control operations.

[0012] Compared with the related art, the metal fittings spraying device provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the metal accessories spraying device provided by the present solution can perform automated and uniform spraying operations on metal accessories, which not only improves the spraying efficiency and effect, but also reduces dependence on manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1This is a schematic diagram of the main structure of a metal fitting spraying device provided by the utility model;

[0015] Figure 2 It is a schematic diagram of the main cross-sectional structure of a metal fitting spraying device provided by the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a schematic diagram of the assembly of the placement rack, the nozzle pipe and the nozzle in the utility model.

[0018] Figure numerals: 1. operating room; 2. moving track; 3. hook; 4. spraying mechanism; 401. spray box; 402. spray pump; 403. hose; 404. support frame; 405. placement frame; 406. spray pipe; 407. nozzle; 408. servo motor; 409. mounting shaft; 5. cleaning mechanism; 501. fan; 502. connecting pipe; 503. serpentine pipe; 504. collecting head; 6. driving motor; 7. stirring frame. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model provides a metal parts spraying device, such as Figure 1-4As shown, the metal accessories spraying device includes: an operation room 1 for spraying metal accessories; a movable track 2 for moving metal accessories that need to be sprayed, and the movable track 2 is arranged in the operation room 1; a plurality of hooks 3 for hanging metal accessories that need to be sprayed, and a plurality of the hooks 3 are arranged on the movable track 2; a spraying mechanism 4 for spraying metal accessories, and the spraying mechanism 4 is arranged on one side of the movable track 2; a cleaning mechanism 5 for cleaning dust from the surface of the metal accessories that need to be sprayed, and the cleaning mechanism 5 is arranged on the operation room 1.

[0022] In this embodiment, the movable track 2 is used to carry and move metal accessories that need to be sprayed; multiple hooks 3 are used to hang metal accessories; the spraying mechanism 4 is responsible for spraying the metal accessories; and the cleaning mechanism 5 is used to clean the dust on the surface of the metal accessories before spraying. Combined with the movable track 2 and the spraying mechanism 4, the automatic spraying of metal accessories is realized, which not only improves the spraying efficiency, but also reduces the dependence on manual labor, thereby reducing labor costs and potential threats to the health of workers. At the same time, the setting of the cleaning mechanism 5 ensures the cleanliness of the surface of the metal accessories before spraying, further improving the spraying quality. At the same time, during the spraying process, the servo motor 408 is started by the controller to drive the installation shaft 409 to adjust a certain forward and reverse angle, thereby adjusting the use angle of the nozzle 407, so that the metal accessories can be sprayed evenly, effectively improving the effect of the spraying operation.

[0023] In a further preferred embodiment of the utility model, the spraying mechanism 4 includes a spray box 401, a spray pump 402, a hose 403, a support frame 404, a placement frame 405, two spray pipes 406 and a plurality of nozzles 407, the spray box 401 is arranged on one side of the movable track 2, the spray pump 402 is arranged on one side of the spray box 401, and the water inlet end of the spray pump 402 is connected to the spray box 401, the hose 403 is arranged on the water outlet end of the spray pump 402, the support frame 404 is arranged on one side of the spray box 401, the placement frame 405 is arranged on the support frame 404, the two spray pipes 406 are both assembled on the placement frame 405, and the two spray pipes 406 are both connected to the hose 403, and the plurality of nozzles 407 are respectively arranged on the two spray pipes 406.

[0024] In this embodiment, the spray pump 402 draws the paint from the spray box 401 and supplies it to the spray pipe 406 through its water outlet end. The spray paint is then sprayed onto the metal accessories through the nozzle 407, thereby completing the spraying operation of the metal accessories, achieving efficient and uniform spraying of the metal accessories, improving the efficiency and quality of the spraying operation, and reducing dependence on manual labor.

[0025] In a further preferred embodiment of the utility model, the spraying mechanism 4 also includes a servo motor 408 and a mounting shaft 409, the servo motor 408 is arranged on the support frame 404, the mounting shaft 409 is fixedly mounted on the output shaft of the servo motor 408, and the mounting shaft 409 is fixedly connected to the bottom of the placement frame 405.

[0026] In this embodiment, the controller starts the servo motor 408 to drive the installation shaft 409 to adjust a certain forward and reverse angle, thereby adjusting the use angle of the nozzle 407, so that the metal accessories can be sprayed evenly, effectively improving the effect of the spraying operation.

[0027] In a further preferred embodiment of the utility model, the cleaning mechanism 5 includes a fan 501, a connecting pipe 502, two serpentine tubes 503 and a plurality of collecting heads 504, the fan 501 is installed on the top of the operating room 1, the connecting pipe 502 is arranged on the operating room 1, and the connecting pipe 502 is connected to the air inlet end of the fan 501, the two serpentine tubes 503 are respectively arranged on the front and rear inner walls of the operating room 1, and the two serpentine tubes 503 are connected to the connecting pipe 502, and the plurality of collecting heads 504 are respectively arranged on the two serpentine tubes 503.

[0028] In this embodiment, before the metal accessories are sprayed, the fan 501 is started by the controller, and the dust on the metal surface enters the serpentine tube 503 through the collecting head 504, and is finally discharged from the operating room 1, thereby improving the cleanliness of the surface of the metal accessories before spraying and further improving the spraying quality.

[0029] In a further preferred embodiment of the utility model, the spray box 401 is provided with a stirring mechanism for stirring the spray paint placed in the spray box 401, and the stirring mechanism includes a drive motor 6 and a stirring frame 7, the drive motor 6 is fixedly installed on the top of the spray box 401, the stirring frame 7 is rotatably installed on the spray box 401, and the stirring frame 7 and the output shaft of the drive motor 6 are fixedly connected.

[0030] In this embodiment, during the use of the spray paint, the controller starts the drive motor 6 to rotate the stirring frame 7 to stir the spray paint in the spray box 401, so that the spray paint is more uniform, thereby improving the spraying effect on metal accessories.

[0031] In a further preferred embodiment of the utility model, the operating room 1 is provided with an escape opening for avoiding the metal accessories hanging on the movable track 2 and the hook 3, and the operating room 1 is provided with a transparent observation door for observation.

[0032] In this embodiment, the avoidance opening facilitates the avoidance and transportation of metal accessories, so that the metal accessories can be continuously sprayed.

[0033] In a further preferred embodiment of the present invention, a controller is provided on one side of the operating room 1, and the controller is used to perform control operations.

[0034] In this embodiment, by setting up a spraying mechanism 4, the surface of metal accessories can be automatically sprayed, which not only improves the spraying efficiency, but also reduces the dependence on manual labor, thereby reducing labor costs and potential threats to the health of workers. At the same time, the use angle of the nozzle 407 can be adjusted through the cooperation of the servo motor 408 and the installation shaft 409, so that the metal accessories can be evenly sprayed, thereby improving the spraying effect.

[0035] In summary, compared with related technologies, the metal accessories can be sprayed automatically and evenly, which not only improves the spraying efficiency and effect, but also reduces the dependence on manual labor.

[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A metal parts spraying device, characterized in that: include: An operating room for spraying metal parts; A movable track for moving metal accessories that require spraying, wherein the movable track is arranged in the operating room; A plurality of hooks for hanging metal accessories that need to be sprayed, wherein the plurality of hooks are arranged on the movable track; A spraying mechanism for spraying metal accessories, wherein the spraying mechanism is arranged on one side of the moving track; A cleaning mechanism is used for cleaning dust from the surface of metal accessories that require spraying, and the cleaning mechanism is arranged in the operating room.

2. The metal parts spraying device according to claim 1, characterized in that: The spraying mechanism includes a spray box, a spray pump, a hose, a support frame, a placement frame, two spray pipes and a plurality of nozzles. The spray box is arranged on one side of the movable track, the spray pump is arranged on one side of the spray box, and the water inlet end of the spray pump is connected to the spray box, the hose is arranged on the water outlet end of the spray pump, the support frame is arranged on one side of the spray box, the placement frame is arranged on the support frame, the two spray pipes are assembled on the placement frame, and the two spray pipes are connected to the hose, and the plurality of nozzles are respectively arranged on the two spray pipes.

3. The metal parts spraying device according to claim 2, characterized in that: The spraying mechanism also includes a servo motor and a mounting shaft. The servo motor is arranged on the supporting frame. The mounting shaft is fixedly mounted on the output shaft of the servo motor, and the mounting shaft is fixedly connected to the bottom of the placing frame.

4. The metal parts spraying device according to claim 1, characterized in that: The cleaning mechanism includes a fan, a connecting pipe, two serpentine tubes and multiple collecting heads. The fan is installed on the top of the operating room. The connecting pipe is arranged on the operating room, and the connecting pipe is connected to the air inlet end of the fan. The two serpentine tubes are respectively arranged on the front and rear inner walls of the operating room, and the two serpentine tubes are connected to the connecting pipe. The multiple collecting heads are respectively arranged on the two serpentine tubes.

5. The metal parts spraying device according to claim 2, characterized in that: The spray box is provided with a stirring mechanism for stirring the spray paint placed in the spray box, and the stirring mechanism includes a driving motor and a stirring frame. The driving motor is fixedly installed on the top of the spray box, and the stirring frame is rotatably installed on the spray box, and the stirring frame and the output shaft of the driving motor are fixedly connected.

6. The metal parts spraying device according to claim 1, characterized in that: The operating room is provided with an escape opening for avoiding the movable track and the metal accessories hanging on the hook, and the operating room is provided with a transparent observation door for observation.

7. The metal parts spraying device according to claim 1, characterized in that: A controller is provided on one side of the operating room, and the controller is used to perform control operations.