Battery scrubbing device

By designing a battery brush device, the brush is used to contact the battery surface, combined with water washing to achieve comprehensive cleaning and uniform drying, solving uneven cleaning and drying problems in existing technologies, and improving the cleaning effect and product quality.

CN222402423UActive Publication Date: 2025-01-28SHENZHEN HEFENG CLEANING TECH CO LTD
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Patent Information

Application Number
CN202420758248.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-28
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing battery cleaning methods only rely on water washing, which has drying problems caused by uneven cleaning and uneven water surface, which affects product quality.

Method used

Design a battery brush device, including the bottom plate, activity splint, support plate, bearing seat, brush and power output component, and contact the surface of the battery through the brush to achieve comprehensive cleaning and uniform drying in combination with water washing.

Benefits of technology

Through the design of the brushing device, the deficiencies in the washing method are solved, and more uniform cleaning and drying are achieved, thereby improving the cleaning effect and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery scrubbing device, and relates to the technical field of battery production. Comprising a bottom plate which is provided with a movable clamping plate for clamping a battery, and the lower end of the bottom plate is connected with a displacement assembly; the two supporting plates are oppositely arranged, bearing seats are arranged on the supporting plates, first shaft rods are arranged in the bearing seats in a penetrating mode, brushes are arranged at the lower ends of the first shaft rods, and first gears are arranged at the upper ends of the first shaft rods; the power output assembly is connected with a bearing seat at the end of the supporting plate through a second shaft rod, and the second shaft rod is provided with a second gear. The second gear is meshed with the first gear and is the same as the first gear in size; and during working, the brush is in contact with the surface of the battery. According to the battery scrubbing device, through the design of the scrubbing mechanism, the defects in a washing mode are overcome, comprehensive cleaning and more uniform surface drying are achieved, and therefore the cleaning effect and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to a battery scrubbing device. Background Art

[0002] A storage battery, also known as a secondary battery, is a device that converts chemical energy directly into electrical energy. It is a battery designed to be rechargeable and is recharged through a reversible chemical reaction. Its working principle is: when charging, it uses external electrical energy to regenerate the internal active substances and store the electrical energy as chemical energy. When it needs to be discharged, the chemical energy is converted into electrical energy output again, such as the mobile phone batteries commonly used in life.

[0003] For batteries, electrolyte needs to be filled into the battery during the production process. In this process, a small amount of electrolyte will inevitably splash to the outside of the battery. Since the electrolyte is corrosive, it is usually necessary to rinse the battery surface with clean water after the filling is completed to clean it.

[0004] The current method of cleaning batteries is to use clean water (pure water). On the one hand, due to the randomness of the electrolyte splashing position, the cleaning effect is better at the position close to the water outlet, and the effect is worse at the position far away, which may cause the problem of incomplete cleaning. On the other hand, only by water washing, the water surface that may remain on the battery surface is uneven, which may affect the surface drying and even affect the quality of the product. Therefore, the utility model proposes a battery brushing device to at least partially solve the problems that may exist in the prior art. Utility Model Content

[0005] In order to overcome the above problems or at least partially solve the above problems, an embodiment of the utility model provides a battery scrubbing device to at least partially solve the problems that may exist in the prior art.

[0006] The embodiment of the utility model is achieved as follows:

[0007] The present application provides a battery cleaning device, comprising:

[0008] A bottom plate, on which a movable clamping plate for clamping the battery is provided, and a displacement assembly is connected to the lower end of the bottom plate;

[0009] Two supporting plates are arranged opposite to each other, on which a bearing seat is arranged, a first shaft rod is passed through the bearing seat, a brush is arranged at the lower end of the first shaft rod, and a first gear is arranged at the upper end of the first shaft rod;

[0010] A power output assembly connected to the bearing seat at the end of the support plate through a second shaft, wherein the second shaft is provided with a second gear;

[0011] The second gear meshes with the first gear and has the same size;

[0012] During operation, the brush contacts the surface of the battery.

[0013] In some embodiments of the utility model, the support plate is provided with a plurality of bearing seats in parallel; each of the bearing seats is provided with a first shaft rod; each of the first shaft rods has the brush provided at its lower end and first gears meshing with each other provided at its upper end.

[0014] In some embodiments of the present utility model, the displacement assembly includes a transmission chain fixedly connected to the bottom of the base plate;

[0015] The transmission shaft is provided with a sprocket, and the transmission chain is connected to the sprocket.

[0016] In some embodiments of the present invention, the brush is a cylindrical soft brush.

[0017] In some embodiments of the present invention, the power output assembly includes an integrally arranged motor and a reducer, and the reducer is connected to the second shaft.

[0018] In some embodiments of the present invention, the motor is a servo motor.

[0019] An embodiment of the present application also provides a battery cleaning system, and the battery cleaning system includes the battery brushing device.

[0020] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:

[0021] Through the bottom plate, there is a movable clamp for clamping the battery, and the lower end of the clamp is connected to a displacement assembly; two oppositely arranged support plates are provided with a bearing seat, and a first shaft rod is passed through the bearing seat, and a brush is provided at the lower end of the first shaft rod, and a first gear is provided at the upper end of the first shaft rod; the power output assembly is connected to the bearing seat at the end of the support plate through a second shaft rod, and the second shaft rod is provided with a second gear; the second gear meshes with the first gear and has the same size; when working, the brush contacts the surface of the battery. The battery brushing device solves the shortcomings of the water washing method through the design of the brushing mechanism, brings about comprehensive cleaning and more uniform surface drying, thereby improving the cleaning effect and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a schematic diagram of the main structure of a battery scrubbing device provided in one embodiment of the utility model.

[0024] In the figure: 101, support plate; 102, bearing seat; 103, power output assembly; 104, brush; 105, first shaft; 106, first gear; 107, second shaft; 108, second gear; 201, bottom plate; 202, movable splint; 203, chain; 204, sprocket; 205, transmission shaft; 301, battery. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0026] Example 1

[0027] In conjunction with the accompanying drawings, some implementation methods of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0028] Please refer to Figure 1 As shown, an embodiment of the utility model provides a battery brushing device, which includes: a base plate 201, on which a movable clamping plate 202 for clamping a battery 301 is provided, and a displacement component is connected to the lower end of the base plate 201; two oppositely arranged support plates 101, on which a bearing seat 102 is provided, and a first shaft rod 105 is passed through the bearing seat 102, and a brush 104 is provided at the lower end of the first shaft rod 105, and a first gear 106 is provided at the upper end of the first shaft rod 105; a power output component 103 is connected to the bearing seat 102 at the end of the support plate 101 through a second shaft rod 107, and the second shaft rod 107 is provided with a second gear 108; the second gear 108 is meshed with the first gear 106, and has the same size, to ensure that the brushing speed of the brush is consistent with the driving speed; when working, the brush 104 is in contact with the surface of the battery 301.

[0029] During operation, the cleaning effect is better achieved by combining the brush 104 with water washing. Specifically, during the process of using pure water for cleaning (not shown in the water washing structure diagram), the brush 104 contacts the surface of the battery 301. Driven by the power output assembly 103, the second gear 108 drives the first gear 106 to rotate, thereby causing the brush 104 to rotate and scrub the battery surface.

[0030] By setting the brush 104 and the corresponding driving assembly, the battery surface can be fully scrubbed, solving the problem of uneven cleaning caused by randomness in water washing; the above-mentioned comprehensive scrubbing method can ensure that each part of the battery surface is properly cleaned, thereby improving the thoroughness and effect of cleaning; during the scrubbing process, the surface moisture can be taken away, reducing the time that the moisture stays on the battery surface, thereby reducing the effect of moisture on surface drying. Compared with just using water washing, the surface moisture can be better controlled by scrubbing, reducing the possibility of uneven moisture retention. On the one hand, it ensures the comprehensive cleaning of the battery surface and improves the cleaning effect; on the other hand, by scrubbing, the moisture is taken away, reducing the effect of moisture on surface drying, and the surface drying can be better controlled, which is beneficial to product quality control; the mechanized scrubbing method is adopted, which is more efficient and convenient than manual cleaning, improves the degree of automation of cleaning, and saves labor costs.

[0031] It should be noted that the above-mentioned water washing can be performed by spraying pure water onto the battery surface through a cleaning nozzle. In order to ensure that water splashing occurs as little as possible during the water spraying process, the water pressure and the direction of the nozzle can be adjusted. During the above-mentioned water washing, the water nozzle can also be set in the gap between the brushes 104, or the water nozzle can be aimed at the brush 104. When the brush 104 rotates, it can bring water to clean the battery surface, and water splashing can be further prevented.

[0032] Example 2

[0033] An embodiment of the utility model provides a battery brushing device, which includes a base plate 201, on which is provided a movable clamping plate 202 for clamping a battery 301, and a displacement component is connected to the lower end of the base plate 201; two oppositely arranged support plates 101, on which are arranged a plurality of bearing seats 102 side by side; each of the bearing seats 102 is provided with a first shaft rod 105; each of the first shaft rods 105 is provided with the brush 104 at its lower end, and a first gear 106 of the same specification that is meshed with each other is provided at its upper end; a power output assembly 103 is connected to the bearing seat 102 at the end of the support plate 101 through a second shaft rod 107, and the second shaft rod 107 is provided with a second gear 108; the second gear 108 is meshed with the first gear 106 and is of the same size; when working, the brush 104 and the surface of the battery 301 contact the support plate 101.

[0034] By means of multiple brushes 104 arranged side by side, multiple groups of batteries can be scrubbed at the same time, thereby improving efficiency. Moreover, the first gears 106 driving the multiple groups of brushes 104 are gears of the same size, so that the rotation speed of each brush 104 remains consistent. Moreover, during the scrubbing process, the battery can also be driven to move between the two rows of brushes 104 through the above-mentioned displacement assembly (not shown in the figure), so that the above-mentioned brushes 104 can fully scrub the surface of the battery.

[0035] As a preferred embodiment, the displacement assembly includes a transmission chain 203 fixedly connected to the bottom of the base plate 201 ; a transmission shaft 205 on which a sprocket 204 is passed, and the transmission chain 203 is connected to the sprocket 204 .

[0036] When brushing is completed, the battery is separated from the above-mentioned cleaning mechanism by the displacement component, and the bottom plate 201 is driven by the chain 203 to transfer the cleaned battery to the next processing station, and the battery to be cleaned is loaded into the middle of the movable clamp 202 and clamped, and then transferred to the brush position for cleaning.

[0037] It should be noted that the chain 104 is connected to the sprocket 204 and is powered by the active sprocket 204 (not shown in the figure). The chain 104 is used to drive the driven sprocket 204 to rotate. Chain transmission can make the transmission efficiency higher.

[0038] As a preferred embodiment, the brush 104 is a cylindrical soft brush 104. Using a softer brush 104 during the cleaning process can better protect the battery surface from damage; the softer brush 104 can gently contact the surface, reducing the risk of scratches or other damage, thereby protecting the appearance and performance of the battery; the soft brush 104 can provide gentler cleaning without excessively wearing or deforming the battery surface, helping to extend the service life of the battery and ensuring that the cleaning process does not damage any parts of the battery; the softer brush 104 can also be suitable for various types of batteries, including batteries with sensitive surfaces or special coating surfaces, and their gentler cleaning properties make them ideal for cleaning various types of batteries.

[0039] As a preferred embodiment, the power output assembly 103 includes an integrally arranged motor and a reducer, and the reducer is connected to the second shaft 107. The motor and the reducer enable it to output a large force, especially when driving multiple brushes 104 for cleaning, the rotation of the brushes 104 can be ensured, and the more brushes 104 are arranged, the greater the force required to be output. In addition, the speed reduction can also ensure that the rotation speed of the brushes 104 is not too high, so that it can maintain a relatively low speed rotation for brushing.

[0040] As a preferred implementation, the motor is a servo motor, because the servo motor has a large output torque and can be precisely controlled.

[0041] Example 3

[0042] Based on the same concept, an embodiment of the utility model provides a battery cleaning system, which includes the above-mentioned battery brushing device and may also have a wastewater recovery device. Since the water after cleaning contains a small amount of electrolyte, direct discharge of the electrolyte may pollute the environment. The cleaned water is recovered by the recovery device and reused or discharged after purification, which is beneficial to environmental protection.

[0043] It should be noted that each embodiment in this specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. Although optional embodiments of the utility model embodiments have been described, once those skilled in the art know the basic creative concept, they can make additional changes and modifications to these embodiments. Therefore, the attached claims are intended to be interpreted as including optional embodiments and all changes and modifications that fall within the scope of the utility model embodiments.

[0044] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity from another entity, and do not necessarily require or imply any such actual relationship or order between these entities. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that an article or terminal device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such article or terminal device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the article or terminal device including the elements.

[0045] The technical solution provided by the present invention is introduced in detail above. Specific examples are used in this article to illustrate the principle and implementation method of the present invention. At the same time, for those skilled in the art, according to the principle and implementation method of the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A battery scrubbing device, characterized in that: include: A bottom plate (201) is provided with a movable clamping plate (202) for clamping the battery (301), and a displacement assembly is connected to the lower end of the bottom plate; Two supporting plates (101) are arranged opposite to each other, on which a bearing seat (102) is provided, a first shaft (105) is passed through the bearing seat (102), a brush (104) is provided at the lower end of the first shaft (105), and a first gear (106) is provided at the upper end of the first shaft (105); A power output assembly (103) is connected to the bearing seat (102) at the end of the support plate (101) via a second shaft (107), wherein the second shaft (107) is provided with a second gear (108); The second gear (108) is meshed with the first gear (106) and has the same size; When in operation, the brush (104) contacts the surface of the battery (301).

2. The battery scrubbing device according to claim 1, characterized in that: The support plate (101) is provided with a plurality of bearing seats (102) in parallel; each of the bearing seats (102) is provided with a first shaft rod (105); each of the first shaft rods (105) has a brush (104) at its lower end and a first gear (106) meshing with each other at its upper end.

3. The battery scrubbing device according to claim 1 or 2, characterized in that: The displacement assembly comprises a transmission chain (203) which is fixedly connected to the bottom of the base plate (201); A transmission shaft (205) is provided with a sprocket (204) thereon, and the transmission chain (203) is connected to the sprocket (204).

4. The battery scrubbing device according to claim 1, characterized in that: The brush (104) is a cylindrical soft brush.

5. The battery scrubbing device according to claim 1, characterized in that: The power output assembly (103) comprises an integrally arranged motor and a reducer, wherein the reducer is connected to the second shaft (107).

6. The battery scrubbing device according to claim 5, characterized in that: The motor is a servo motor.