Coating and spray-washing mechanism

By designing a coating spray and washing mechanism including water frames, support frames, and flushing mechanisms, the problem of incomplete washing in the existing technology has been solved, the workpiece is fully sprayed, and the practicality and efficiency of spray washing are improved. Essence

CN222402515UActive Publication Date: 2025-01-28NANTONG DITE METAL PROD CO LTD
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Patent Information

Application Number
CN202421042127.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

When the existing rapid coating cycle spraying and washing mechanism spraying and washing the workpiece, no spraying nozzles are installed on the front and rear sides, making it difficult to fully spray and wash the front, back, left and right sides of the workpiece, reducing practicality.

Method used

A coating spray and washing mechanism, including water frames, support racks, flushing mechanisms, etc., through mechanical devices such as mobile modules, electric push rods, and high -voltage water pumps to achieve a comprehensive spray washing of workpieces.

Benefits of technology

This design can facilitate the full and scrubbing of the front, back, left and right sides of the workpiece, and improve the practicality and efficiency of spray washing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a coating spray-washing mechanism, which belongs to the technical field of spray-washing mechanisms and comprises a water frame, support frames are fixed on the left side and the right side of the water frame through bolts, and the lower side of the front side of the water frame is communicated with a drainage valve. According to the coating spray-washing mechanism, when a workpiece is subjected to spray-washing, the workpiece can be placed on the rear side of a water frame, at the moment, a high-pressure water pump on the left side can be started, the high-pressure water pump conveys water in the water frame into a water outlet washing plate through a pipeline, and then the water outlet washing plate discharges water and washes the clamped and fixed workpiece; at the moment, a motor can be started to drive the clamped and fixed workpiece to rotate, then the periphery of the workpiece can be comprehensively cleaned, meanwhile, the clamped and fixed workpiece is moved leftwards through mutual cooperation of a moving module and first electric push rods on the left side and the right side, and the upper surface and the lower surface of the workpiece are washed through a water outlet washing plate; and therefore, the periphery of the workpiece can be conveniently and comprehensively sprayed and washed.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray washing mechanisms, in particular to a coating spray washing mechanism. Background Art

[0002] In the metal coating process, the surface treatment of the product is particularly important. Spraying the coating layer on the surface of metal products is a relatively mature process. Many coated workpieces are often contaminated with oil and produce oxidized rust layers during processing, factory storage or transportation. These pollutants such as oil, oxide layer, dust, and operator's fingerprints not only affect the adhesion of the decorative coating layer on the surface of the coated workpiece, but also cause particles and bubbles in the coating layer, and even cause the coating layer to fall off in pieces. Therefore, it is a very important process to clean the coated workpiece before coating processing.

[0003] For example, Chinese patent CN213763083U discloses a rapid painting circulation spraying mechanism, including a circulating water tank, the circulating water tank is provided with a spraying wall panel, the spraying wall panel is provided with a chain support frame, the chain support frame supports a conveying chain, the circulating water tank is provided with a spraying main pipe, the spraying main pipe is provided with a top spraying nozzle, the spraying main pipe is provided with a spraying branch pipe 1 and a spraying branch pipe 2, the spraying branch pipe 1 is installed with a spraying nozzle 1, the spraying branch pipe 2 is installed with a spraying nozzle 2, the spraying main pipe is connected to the circulating water tank through a pipeline water pump. The utility model occupies a small space, has a low manufacturing cost, can quickly spray the painted parts, and is efficient and convenient.

[0004] Although the above patent occupies a small space, has a low manufacturing cost, can quickly spray the painted parts, and is efficient and convenient, when the workpiece is sprayed through the rapid coating cycle spraying mechanism in the patent, since the front and rear sides of the spraying mechanism are not equipped with spray nozzles, it is not convenient to fully spray the front, back, left and right sides of the workpiece, thereby reducing practicality. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a coating spraying mechanism, which has the advantages of being convenient for comprehensive spraying of the front, back, left and right sides of the workpiece, etc., and solves the problem that when the workpiece is sprayed through the rapid coating cycle spraying mechanism, since the front and rear sides of the spraying mechanism are not equipped with spray nozzles, it is not convenient to comprehensively spray the front, back, left and right sides of the workpiece, thereby reducing the practicality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coating spray washing mechanism, comprising a water frame, a support frame is fixed to the left and right sides of the water frame by bolts, a drainage valve is connected to the lower side of the front of the water frame, a filter is fixed inside the water frame, a support platform is fixed to the bottom wall of the inner cavity of the water frame, and a flushing mechanism is provided on the top wall of the inner cavity of the support frame;

[0007] The flushing mechanism includes a moving module, two first electric push rods, a fixed plate, a rotating column, a motor, two clamping frames and a connecting assembly. The moving module is fixed to the top wall of the inner cavity of the support frame, the two first electric push rods are fixed to the lower surface of the moving module, the fixed plate is fixed to the outer sides of the output shafts of the left and right first electric push rods, the rotating column is rotatably connected to the lower surface of the fixed plate through a bearing, the motor is fixed to the right side of the lower surface of the fixed plate, the outer side of the motor output shaft is transmission-connected to the outer side of the rotating column through a belt, and the two clamping frames are fixed to the left and right sides of the lower surface of the rotating column.

[0008] By adopting this technical solution, it is convenient to spray and clean the front, back, left and right sides of the workpiece comprehensively.

[0009] Furthermore, the upper surface of the support platform is rotatably connected to a placement platform via a bearing, and the placement platform is located on the longitudinal center axis of the support platform.

[0010] By adopting this technical solution, the workpiece that needs to be washed can be placed on the upper surface of the placement table.

[0011] Furthermore, the connecting assembly includes four second electric push rods, two clamping plates, a high-pressure water pump and a water outlet flushing plate. The four second electric push rods are fixed on the front and rear sides of the opposite sides of the left and right clamping frames. The outer sides of the output shafts of the second electric push rods on the left and right sides pass through the left and right clamping frames and are fixedly connected to the opposite sides of the left and right clamping plates. The high-pressure water pump is fixed on the left side of the water frame, and the water inlet end of the high-pressure water pump is connected to the lower side of the left side of the water frame through a pipe. The water outlet flushing plate is fixed on the left side wall of the inner cavity of the support frame, and the water outlet end of the high-pressure water pump is connected to the back side of the water outlet flushing plate through a pipe.

[0012] By adopting this technical solution, water can be discharged at high speed through a high-pressure water pump, thereby improving the cleanliness of flushing.

[0013] Furthermore, the water outlet flushing plate comprises a hollow rectangular plate, and the right side of the hollow rectangular plate is connected to no less than two nozzles.

[0014] By adopting this technical solution, the lower side of the right side of the water washing plate is connected to a nozzle inclined upward, and the upper side of the right side of the water washing plate is connected to a nozzle inclined downward, so as to wash the top and bottom wall of the workpiece.

[0015] Furthermore, the left and right clamping frames are symmetrically distributed on the left and right sides of the longitudinal center axis of the rotating column.

[0016] By adopting this technical solution, the stability of fixing the left and right clamping frames can be improved.

[0017] Furthermore, the movable module is located on the longitudinal center axis of the support frame.

[0018] By adopting this technical solution, the clamped workpiece can be driven to move forward, backward, left and right through the mobile module.

[0019] Furthermore, a guide block is fixed to the right side wall of the inner cavity of the support frame, and the guide block is located on the upper right side of the support platform.

[0020] By adopting this technical solution, the water generated during flushing can be guided to the inside of the water frame through the guide block.

[0021] Furthermore, the support platform is located on the longitudinal center axis of the water frame.

[0022] By adopting this technical solution, the support table can support the workpiece, and the four legs of the support table all penetrate the filter net.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] When the coating spray washing mechanism sprays the workpiece, the workpiece can be placed on the rear side of the water frame, and then the moving module is started to drive the left and right clamping frames to move backward and to the upper side of the workpiece. At this time, the left and right first electric push rods are started at the same time and drive the left and right clamping frames to move downward so that the left and right clamping plates are located on the left and right sides of the workpiece. Then, the four left and right second electric push rods are started at the same time and drive the left and right clamping plates to clamp and fix the workpiece. At this time, the first electric push rods on the left and right sides are started to move the clamped and fixed workpiece upward, and the moving module is started to clamp the workpiece. The fixed workpiece is moved to the upper surface of the placement table. At this time, the high-pressure water pump on the left can be turned on. The high-pressure water pump transports the water inside the water frame to the inside of the water outlet flushing plate through a pipe. Then the water outlet flushing plate discharges water and flushes the clamped workpiece. At this time, the motor can be started to drive the clamped workpiece to rotate, and then the surrounding areas of the workpiece can be fully cleaned. At the same time, the clamped workpiece is moved to the left through the cooperation of the moving module and the first electric push rods on the left and right sides, and the upper and lower surfaces of the workpiece are flushed through the water outlet flushing plate, which facilitates the comprehensive spray washing of the surrounding areas of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a three-dimensional schematic diagram of the water frame and the support frame of the utility model;

[0027] Figure 3 It is a schematic diagram of the flushing mechanism of the utility model.

[0028] In the figure: 1. water frame; 2. support frame; 3. drain valve; 4. filter screen; 5. support table; 6. flushing mechanism; 61. moving module; 62. first electric push rod; 63. fixed plate; 64. rotating column; 65. motor; 66. clamping frame; 67. connecting assembly; 671. second electric push rod; 672. clamping plate; 673. high-pressure water pump; 674. water outlet flushing plate; 7. placement table; 8. guide block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-2 A coating spray washing mechanism in this embodiment includes a water frame 1, a support frame 2 is fixed to the left and right sides of the water frame 1 by bolts, a drainage valve 3 is connected to the lower side of the front of the water frame 1, a filter screen 4 is fixed inside the water frame 1, a support platform 5 is fixed to the bottom wall of the inner cavity of the water frame 1, and a flushing mechanism 6 is provided on the top wall of the inner cavity of the support frame 2, which facilitates comprehensive spray washing of the front, back, left and right sides of the workpiece.

[0031] In this embodiment, the upper surface of the support platform 5 is rotatably connected to the placement platform 7 through a bearing, and the placement platform 7 is located on the longitudinal center axis of the support platform 5. A guide block 8 is fixed to the right side wall of the inner cavity of the support frame 2, and the guide block 8 is located on the upper right side of the support platform 5. The support platform 5 is located on the longitudinal center axis of the water frame 1. The water generated during flushing can be diverted to the interior of the water frame 1 through the guide block 8.

[0032] See also Figure 3 In order to facilitate comprehensive spray cleaning of the front, back, left and right sides of the workpiece, in this embodiment, the flushing mechanism 6 includes a moving module 61, two first electric push rods 62, a fixed plate 63, a rotating column 64, a motor 65, two clamping frames 66 and a connecting assembly 67. The moving module 61 is fixed to the top wall of the inner cavity of the support frame 2, and the two first electric push rods 62 are both fixed to the lower surface of the moving module 61.

[0033] In this embodiment, the fixed plate 63 is fixed to the outer side of the output shaft of the first electric push rod 62 on the left and right sides, the rotating column 64 is rotatably connected to the lower surface of the fixed plate 63 through a bearing, the motor 65 is fixed to the right side of the lower surface of the fixed plate 63, and the outer side of the output shaft of the motor 65 is connected to the outer side of the rotating column 64 through a belt. The two clamping frames 66 are fixed on the left and right sides of the lower surface of the rotating column 64.

[0034] In this embodiment, the connecting assembly 67 includes four second electric push rods 671, two clamping plates 672, a high-pressure water pump 673 and a water flushing plate 674. The four second electric push rods 671 are fixed to the front and rear sides of the opposite sides of the left and right clamping frames 66.

[0035] In this embodiment, the outer sides of the output shafts of the left and right second electric push rods 671 pass through the left and right clamping frames 66 and are fixedly connected to the sides opposite to the left and right clamping plates 672. When the workpiece is sprayed, the workpiece can be placed on the rear side of the water frame 1, and then the moving module 61 is started to drive the left and right clamping frames 66 to move backward and move to the upper side of the workpiece. At this time, the left and right first electric push rods 62 are started at the same time and drive the left and right clamping frames 66 to move downward so that the left and right clamping plates 672 are located on the left and right sides of the workpiece. Then the four left and right second electric push rods 671 are started at the same time, and drive the left and right clamping plates 672 to move in synchronous relative directions and clamp the workpiece.

[0036] In this embodiment, the high-pressure water pump 673 is fixed on the left side of the water frame 1, and the water inlet end of the high-pressure water pump 673 is connected to the lower side of the left side of the water frame 1 through a pipe. The water outlet flushing plate 674 is fixed to the left side wall of the inner cavity of the support frame 2, and the water outlet end of the high-pressure water pump 673 is connected to the back side of the water outlet flushing plate 674 through a pipe. By starting the first electric push rods 62 on the left and right sides, the clamped workpiece is moved upward, and the moving module 61 is started to move the clamped workpiece to the upper surface of the placement table 7. At this time, the high-pressure water pump 673 on the left side can be turned on, and the high-pressure water pump 673 transports the water inside the water frame 1 to the inside of the water outlet flushing plate 674 through a pipe, and then the water outlet flushing plate 674 discharges water and flushes the clamped workpiece.

[0037] In this embodiment, the water flushing plate 674 includes a hollow rectangular plate, and the right side of the hollow rectangular plate is connected to no less than two nozzles. The left and right side clamping frames 66 are symmetrically distributed on the left and right sides of the longitudinal center axis of the rotating column 64, and the movable module 61 is located on the longitudinal center axis of the support frame 2.

[0038] It should be noted that the rotating column 64 can drive the clamped workpiece to rotate, and then the surrounding of the workpiece can be thoroughly cleaned. At the same time, the clamped workpiece is moved to the left by the cooperation of the moving module 61 and the first electric push rods 62 on the left and right sides, and the upper and lower surfaces of the workpiece are rinsed through the water outlet flushing plate 674. The water after rinsing flows back to the inside of the water frame 1, the filter net 4 can filter the returned water, and the water inside the water frame 1 can be discharged through the drain valve 3.

[0039] The working principle of the above embodiment is:

[0040] When the workpiece is to be sprayed, the workpiece can be placed on the rear side of the water frame 1, and then the moving module 61 is started to drive the clamping frames 66 on the left and right sides to move backward and move to the upper side of the workpiece. At this time, the first electric push rods 62 on the left and right sides are started at the same time and drive the clamping frames 66 on the left and right sides to move downward so that the clamping plates 672 on the left and right sides are located on the left and right sides of the workpiece. Then the four second electric push rods 671 on the left and right sides are started at the same time, and drive the clamping plates 672 on the left and right sides to move in synchronous relative directions and clamp the workpiece. At this time, the first electric push rods 62 on the left and right sides are started to move the clamped and fixed workpiece upward, and the moving module 61 is started to move the clamped and fixed workpiece to the upper surface of the placement table 7. At this time The high-pressure water pump 673 on the left side can be turned on, and the high-pressure water pump 673 transports the water inside the water frame 1 to the inside of the water outlet flushing plate 674 through a pipeline, and then the water outlet flushing plate 674 discharges water and flushes the clamped workpiece. At this time, the motor 65 can be started, and the clamped workpiece can be driven to rotate by the rotating column 64, and then the surrounding of the workpiece can be fully cleaned. At the same time, the clamped workpiece is moved to the left by the cooperation of the moving module 61 and the first electric push rods 62 on the left and right sides, and the upper surface and the lower surface of the workpiece are flushed by the water outlet flushing plate 674. The water after flushing flows back to the inside of the water frame 1, the filter net 4 can filter the returned water, and the water inside the water frame 1 can be discharged through the drain valve 3.

Claims

1. A painting spray washing mechanism, comprising a water frame (1), characterized in that: The left and right sides of the water frame (1) are fixed with support frames (2) by bolts, the lower side of the front of the water frame (1) is connected with a drainage valve (3), a filter screen (4) is fixed inside the water frame (1), a support platform (5) is fixed on the bottom wall of the inner cavity of the water frame (1), and a flushing mechanism (6) is provided on the top wall of the inner cavity of the support frame (2); The flushing mechanism (6) comprises a movable module (61), two first electric push rods (62), a fixed plate (63), a rotating column (64), a motor (65), two clamping frames (66) and a connecting assembly (67). The movable module (61) is fixed to the top wall of the inner cavity of the support frame (2). The two first electric push rods (62) are fixed to the lower surface of the movable module (61). The fixed plate (63) is fixed to the outer sides of the output shafts of the left and right first electric push rods (62). The rotating column (64) is rotatably connected to the lower surface of the fixed plate (63) through a bearing. The motor (65) is fixed to the right side of the lower surface of the fixed plate (63). The outer side of the output shaft of the motor (65) is transmission-connected to the outer side of the rotating column (64) through a belt. The two clamping frames (66) are fixed to the left and right sides of the lower surface of the rotating column (64).

2. A coating spray washing mechanism according to claim 1, characterized in that: The upper surface of the support platform (5) is rotatably connected to a placement platform (7) via a bearing, and the placement platform (7) is located on the longitudinal center axis of the support platform (5).

3. A coating spray washing mechanism according to claim 1, characterized in that: The connecting assembly (67) comprises four second electric push rods (671), two clamping plates (672), a high-pressure water pump (673) and a water outlet flushing plate (674). The four second electric push rods (671) are fixed to the front and rear sides of the opposite sides of the left and right clamping frames (66). The outer sides of the output shafts of the left and right second electric push rods (671) pass through the left and right clamping frames (66) and are fixedly connected to the opposite sides of the left and right clamping plates (672). The high-pressure water pump (673) is fixed to the left side of the water frame (1). The water inlet end of the high-pressure water pump (673) is connected to the lower side of the left side of the water frame (1) through a pipeline. The water outlet flushing plate (674) is fixed to the left side wall of the inner cavity of the support frame (2). The water outlet end of the high-pressure water pump (673) is connected to the back side of the water outlet flushing plate (674) through a pipeline.

4. A coating spray washing mechanism according to claim 3, characterized in that: The water outlet flushing plate (674) comprises a hollow rectangular plate, and the right side of the hollow rectangular plate is connected to no less than two spray heads.

5. A coating spray washing mechanism according to claim 1, characterized in that: The left and right clamping frames (66) are symmetrically distributed on the left and right sides of the longitudinal center axis of the rotating column (64).

6. A coating spray washing mechanism according to claim 1, characterized in that: The movable module (61) is located on the longitudinal center axis of the support frame (2).

7. A coating spray washing mechanism according to claim 1, characterized in that: A guide block (8) is fixed to the right side wall of the inner cavity of the support frame (2), and the guide block (8) is located on the upper right side of the support platform (5).

8. A coating spray washing mechanism according to claim 1, characterized in that: The support platform (5) is located on the longitudinal center axis of the water frame (1).

Citation Information

Patent Citations

  • Rapid coating circulating spray-washing mechanism

    CN213763083U