Blade dust removal device in hard alloy blade production

By designing a blade dust removal device including holding units, dust removal units, and adsorption units, the problem that the installation cannot be adjusted and the dust removal efficiency in the existing technologies can be solved. Recovery and utilization of dandruff.

CN222402523UActive Publication Date: 2025-01-28GUCHENG COUNTY SHENGGONG ALLOY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421094208.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-28
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing blade dust removal device cannot adjust the position of the clamping device according to the blade size, resulting in reduced dust removal flexibility and low dust removal efficiency for metal debris by adsorption method.

Method used

A blade dust removal device including holding units, dust removal units, and adsorption units is designed. The holding unit can adjust the position of the holding seat according to the size of the blade size through the cooperation of a fixed seat, pneumatic cylinder, and telescopic limits. It can clean up the dust dust on the surface of the blade and adjust the angle and location of the nozzle; the adsorption unit can filter and adsorb the metal debris through the coordination of the solution pool, filtering plate, installation board, magnet bar, and pulley.

Benefits of technology

Improve the flexibility and dust removal efficiency of the dust removal device, adjust the clamping device according to the size of different blades, improve the cleaning area and flexibility of the nozzle, and easily recover metal debris through the adsorption function of the magnet bar.

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Abstract

The utility model discloses a blade dust removal device in hard alloy blade production, relates to the technical field of hard alloy blade machining, is suitable for dust removal after hard alloy blade machining is completed, and comprises a mounting base, the clamping unit is arranged on the upper surface of the mounting base; the dust removal unit is arranged on the upper surface of the mounting base and is used for cleaning dust; the adsorption unit is arranged at the bottom of the mounting base and is used for filtering. According to the dust removal device, the fixed base, the first pneumatic air cylinder, the telescopic limiting rod, the clamping base, the adjusting plate, the second pneumatic air cylinder and the clamping plate are matched with one another, so that the surface of a blade needing dust removal can be conveniently cleaned, and the functionality of the dust removal device is improved; through mutual cooperation of a supporting plate, a telescopic plate, a connecting water pipe, an adjusting base, a driving motor and a spray head, auxiliary chippings and dust on the surface of a blade can be conveniently cleaned, the angle of the spray head and the position of the spray head in the horizontal direction can be adjusted according to needs, and therefore the flexibility of the dust removal device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hard alloy blade processing, in particular to a blade dust removal device in the production of hard alloy blades. Background Art

[0002] In mechanical engineering terms, blades mostly refer to sheet parts installed on machines for cutting. In cold rolling, high-alloy tool steel and heavy powder metallurgy steel can be used as the basic material for cross-cutting knives. The cross-cutting tools made of this can shear various cold-rolled thin plates, medium and thick plates, wide and thick plates, various steel plate edge materials, as well as hydraulic shearing and flying shearing of various steel plate wastes.

[0003] In the prior art, a patent document with the announcement number CN215031474U proposes a blade dust removal device for blade production, including a main support frame and a dust suction pipe, a hydraulic cylinder is arranged in the middle of the inner top of the main support frame, and the bottom end of the hydraulic cylinder is connected to a push plate, the bottom ends of the push plate are connected to the push plate through telescopic rods, the bottom end of the push plate is arranged with a clamping block, and the outer sides of the clamping block are connected with connecting rods, and the other end of the connecting rod is fixed with a positioning block, the blade body is clamped between the clamping blocks, and a connecting block is arranged on the right side of the front end of the main support frame, and a rotating shaft is connected between the connecting blocks. The blade dust removal device for blade production drives the driving rod and the brown hair brush rod to transmit through a driving motor, so that the brown hair brush rod can wipe the static electricity on the surface of the blade body during the clockwise rotation, so as to avoid the secondary adhesion of dust caused by static electricity, which increases the difficulty of dust removal work on the blade body.

[0004] The existing technology has the following problems:

[0005] During use, the clamping device cannot adjust its position according to the size of the blade, which reduces the flexibility of the dust removal device;

[0006] During use, the device uses an adsorption method to remove dust from the surface of the blade. However, due to the large mass of the metal debris, the use of the adsorption method will reduce the dust removal efficiency of the dust removal device. Utility Model Content

[0007] The utility model aims to provide a blade dust removal device in the production of hard alloy blades to solve the problems raised in the above background technology.

[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0009] A blade dust removal device in the production of hard alloy blades is suitable for dust removal after the hard alloy blades are processed, comprising a mounting base; a clamping unit arranged on the upper surface of the mounting base; a dust removal unit arranged on the upper surface of the mounting base for cleaning dust; and an adsorption unit arranged at the bottom of the mounting base for filtering, the clamping unit comprising a telescopic component arranged on the upper surface of the mounting base and a clamping component arranged on the outer surface of the telescopic component, the dust removal unit comprising an adjustment component arranged on the upper surface of the mounting base and a dust removal component arranged on one side of the adjustment component, and the adsorption unit comprising a collecting component arranged on the bottom surface of the mounting base and an adsorption component arranged on the upper surface of the collecting component.

[0010] A further improvement of the technical solution of the utility model is that: the telescopic assembly includes a fixed seat, the bottom surface of the fixed seat is detachably connected to the upper surface of the mounting base, one side of the fixed seat is detachably connected to a pneumatic cylinder 1, the telescopic end of the pneumatic cylinder 1 is detachably connected to a clamping seat, and one side of the clamping seat is detachably connected to a telescopic limit rod detachably connected to one side of the fixed seat.

[0011] By adopting the above technical solution, the position of the clamping seat can be conveniently adjusted according to the size of the blade by using the cooperation of the fixed seat, the pneumatic cylinder and the telescopic limit rod.

[0012] A further improvement of the technical solution of the utility model is that the clamping assembly includes an adjusting plate, the outer surface of the adjusting plate is slidably connected to the inner wall of the clamping seat, the upper surface of the adjusting plate is provided with fixing bolts, the upper surface of the adjusting plate is detachably connected to pneumatic cylinder 2, and the telescopic end of pneumatic cylinder 2 is detachably connected to the clamping plate.

[0013] By adopting the above technical solution, the blade can be conveniently clamped by the cooperation of the adjusting plate, the second pneumatic cylinder and the clamping plate.

[0014] A further improvement of the technical solution of the utility model is that: the adjustment component includes a support plate, and a telescopic plate is fixedly connected to one side of the support plate.

[0015] By adopting the above technical solution, the position of the nozzle in the horizontal direction can be conveniently adjusted by using the cooperation of the support plate and the telescopic plate.

[0016] A further improvement of the technical solution of the utility model is that: the dust removal component includes a connecting water pipe, the outer surface of the connecting water pipe is fixedly connected to the telescopic end of the telescopic plate, a hard connecting pipe is provided on one side of the connecting water pipe, one end of the hard connecting pipe is fixedly connected to an adjusting base, one side of the adjusting base is detachably connected to a driving motor, the inner wall of the adjusting base is rotatably connected to a nozzle, the driving shaft of the driving motor is movably connected to the connecting shaft of the nozzle through a gear set, the nozzle is rotatably connected to the adjusting base through the connecting shaft, and a gear is provided on the outer surface of the connecting shaft on one side, and the gear is meshed with the gear connected to the output shaft of the driving motor.

[0017] By adopting the above technical solution, a retractable soft retractable connecting tube is set between the nozzle and the hard connecting tube, so as to facilitate the adjustment of the nozzle angle. By connecting the water pipe, adjusting the base, driving the motor and the nozzle, the debris and dust on the blade can be easily cleaned, and the angle of the nozzle can be conveniently adjusted during the cleaning process.

[0018] A further improvement of the technical solution of the utility model is that the collecting component includes a liquid storage tank, the upper surface of the liquid storage tank is detachably connected to the bottom surface of the mounting base, a groove is provided on the upper surface of the liquid storage tank, and a filter screen is detachably connected to the inner wall of the liquid storage tank.

[0019] By adopting the above technical solution, the wastewater impurities generated during the cleaning process can be easily filtered out using a filter screen.

[0020] A further improvement of the technical solution of the utility model is that the adsorption component includes a mounting plate, the bottom surface of the mounting plate is fixedly connected to a magnet bar, the bottom surface of the mounting plate is fixedly connected to a pulley, and the outer surface of the pulley is slidably connected to the inner wall of the groove.

[0021] By adopting the above technical solution, the mounting plate, the magnet bar and the pulley cooperate with each other, so that the metal debris filtered on the surface of the filter screen plate can be adsorbed, thereby facilitating the recycling of the metal debris.

[0022] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0023] The utility model provides a blade dust removal device for the production of hard alloy blades. The fixed seat, a pneumatic cylinder, a telescopic limit rod, a clamping seat, an adjustment plate, a pneumatic cylinder and a clamping plate cooperate with each other to facilitate cleaning of the blade surface that needs dust removal, thereby increasing the functionality of the dust removal device.

[0024] The utility model provides a blade dust removal device for the production of hard alloy blades. The support plate, the telescopic plate, the connecting water pipe, the adjusting base, the driving motor and the nozzle cooperate with each other, so that the debris and dust on the surface of the blade can be easily cleaned, and the angle and the horizontal position of the nozzle can be adjusted according to the needs, so as to increase the flexibility of the dust removal device.

[0025] The utility model provides a blade dust removal device in the production of hard alloy blades, which adopts the cooperation of a liquid storage tank, a filter screen plate, a mounting plate, a magnet bar and a pulley to conveniently filter the debris generated in the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the utility model;

[0027] Figure 2 It is a structural schematic diagram of the utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the clamping unit of the utility model;

[0029] Figure 4 It is a schematic diagram of a partial cross-section structure of a dust removal unit of the utility model;

[0030] Figure 5 It is a schematic diagram of the structure of the adsorption unit of the utility model.

[0031] In the figure: 1. Mounting base; 2. Clamping unit; 21. Fixed base; 22. Pneumatic cylinder 1; 23. Telescopic limit rod; 24. Clamping base; 25. Adjusting plate; 26. Pneumatic cylinder 2; 27. Clamping plate; 3. Dust removal unit; 31. Support plate; 32. Telescopic plate; 33. Connecting water pipe; 34. Adjusting base; 35. Driving motor; 36. Nozzle; 4. Adsorption unit; 41. Liquid storage tank; 411. Groove; 42. Filter screen; 43. Mounting plate; 44. Magnet bar; 45. Pulley. DETAILED DESCRIPTION

[0032] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-5The utility model provides a technical solution: a blade dust removal device in the production of hard alloy blades, including a mounting base 1; a clamping unit 2 arranged on the upper surface of the mounting base 1; a dust removal unit 3 arranged on the upper surface of the mounting base 1 for cleaning dust; and an adsorption unit 4 arranged at the bottom of the mounting base 1 for filtering, the clamping unit 2 includes a telescopic component arranged on the upper surface of the mounting base 1 and a clamping component arranged on the outer surface of the telescopic component, the dust removal unit 3 includes an adjustment component arranged on the upper surface of the mounting base 1 and a dust removal component arranged on one side of the adjustment component, and the adsorption unit 4 includes a collecting component arranged on the bottom surface of the mounting base 1 and an adsorption component arranged on the upper surface of the collecting component.

[0034] The telescopic assembly includes a fixed seat 21, the bottom surface of the fixed seat 21 is detachably connected to the upper surface of the mounting base 1, one side of the fixed seat 21 is detachably connected to a pneumatic cylinder 22, the telescopic end of the pneumatic cylinder 22 is detachably connected to a clamping seat 24, and one side of the clamping seat 24 is detachably connected to a telescopic limit rod 23 detachably connected to one side of the fixed seat 21.

[0035] The clamping assembly includes an adjusting plate 25, the outer surface of which is slidably connected to the inner wall of the clamping seat 24, the upper surface of which is provided with fixing bolts, the upper surface of which is detachably connected to a pneumatic cylinder 26, and the telescopic end of the pneumatic cylinder 26 is detachably connected to a clamping plate 27.

[0036] When using the blade dust removal device, first adjust the spacing between the clamping seats 24 according to the length of the blade, and start the pneumatic cylinder 22. The telescopic end of the pneumatic cylinder 22 drives the clamping seat 24 to move horizontally under the limit of the telescopic limit rod 23. When it moves to the appropriate position, place the blade on the upper surface of the clamping seat 24, and rotate the fixing bolts provided on the upper surface of the adjustment plate 25 according to the width of the blade to adjust the position of the adjustment plate 25, so as to facilitate the clamping of the blade. After the adjustment is completed, start the pneumatic cylinder 26 again, and the telescopic end of the pneumatic cylinder 26 drives the clamping plate 27 to descend, so as to clamp the blade.

[0037] The adjustment assembly includes a support plate 31 , and a telescopic plate 32 is fixedly connected to one side of the support plate 31 .

[0038] The dust removal component includes a connecting water pipe 33, the outer surface of the connecting water pipe 33 is fixedly connected to the telescopic end of the telescopic plate 32, a hard connecting pipe is provided on one side of the connecting water pipe 33, one end of the hard connecting pipe is fixedly connected to an adjusting base 34, one side of the adjusting base 34 is detachably connected to a driving motor 35, the inner wall of the adjusting base 34 is rotatably connected to a nozzle 36, and the driving shaft of the driving motor 35 is movably connected to the connecting shaft of the nozzle 36 through a gear set.

[0039] After the blade is clamped, the telescopic plate 32 is used to adjust the horizontal position of the nozzle 36, and then the connecting water pipe 33 is connected to an external water source, and water is sprayed through the nozzle 36 to clean the dust and debris attached to the surface of the blade. During the cleaning process, the driving motor 35 is started and the driving end of the driving motor 35 drives the nozzle 36 to rotate, so as to facilitate the adjustment of the angle of the nozzle 36, thereby increasing the cleaning area of ​​the nozzle 36.

[0040] The collecting assembly includes a liquid reservoir 41 , the upper surface of which is detachably connected to the bottom surface of the mounting base 1 , a groove 411 is provided on the upper surface of the liquid reservoir 41 , and a filter screen 42 is detachably connected to the inner wall of the liquid reservoir 41 .

[0041] The adsorption assembly includes a mounting plate 43 , a magnet bar 44 is fixedly connected to the bottom surface of the mounting plate 43 , a pulley 45 is fixedly connected to the bottom surface of the mounting plate 43 , and an outer surface of the pulley 45 is slidably connected to the inner wall of the groove 411 .

[0042] When it is necessary to clean the debris on the surface of the filter plate 42, the mounting plate 43 is placed inside the groove 411, and the mounting plate 43 is slid. The magnet bar 44 is used to absorb the metal debris generated on the surface of the filter plate 42 during filtering, thereby facilitating the recycling of the metal material.

[0043] The following is a detailed description of the working principle of the transport device used for the production of powder metallurgy products.

[0044] like Figure 1-5As shown, when using the blade dust removal device, first adjust the spacing between the clamping seats 24 according to the length of the blade, and start the pneumatic cylinder 1 22. The telescopic end of the pneumatic cylinder 1 22 drives the clamping seat 24 to move horizontally under the limit of the telescopic limit rod 23. When it moves to a suitable position, the blade is placed on the upper surface of the clamping seat 24, and the fixing bolts provided on the upper surface of the adjustment plate 25 are rotated according to the width of the blade to adjust the position of the adjustment plate 25, thereby facilitating the clamping of the blade. After the adjustment is completed, start the pneumatic cylinder 26 again, and the telescopic end of the pneumatic cylinder 26 drives the clamping plate 27 to descend, thereby clamping the blade. After the blade is clamped, use the telescopic end of the pneumatic cylinder 26 to move the clamping plate 27 downward. The telescopicity of the plate 32 adjusts the horizontal position of the nozzle 36, and then the connecting water pipe 33 is connected to an external water source, and water is sprayed out through the nozzle 36, so as to clean the dust and debris attached to the surface of the blade. During the cleaning process, by starting the drive motor 35, the driving end of the drive motor 35 drives the nozzle 36 to rotate, so as to facilitate the adjustment of the angle of the nozzle 36, thereby increasing the cleaning area of ​​the nozzle 36. When it is necessary to clean the debris on the surface of the filter plate 42, the mounting plate 43 is placed inside the groove 411, and the mounting plate 43 is slid, and the magnet bar 44 is used to absorb the metal debris generated on the surface of the filter plate 42 during filtering, so as to facilitate the recycling of metal substances.

[0045] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A blade dust removal device in the production of hard alloy blades, suitable for dust removal after hard alloy blades are processed, comprising a mounting base (1); A clamping unit (2) arranged on the upper surface of the mounting base (1); A dust removal unit (3) disposed on the upper surface of the mounting base (1) for cleaning dust; and an adsorption unit (4) for filtering arranged at the bottom of the mounting base (1), characterized in that: The clamping unit (2) comprises a telescopic component arranged on the upper surface of the mounting base (1) and a clamping component arranged on the outer surface of the telescopic component; the dust removal unit (3) comprises an adjustment component arranged on the upper surface of the mounting base (1) and a dust removal component arranged on one side of the adjustment component; and the adsorption unit (4) comprises a collection component arranged on the bottom surface of the mounting base (1) and an adsorption component arranged on the upper surface of the collection component.

2. The blade dust removal device in the production of hard alloy blades according to claim 1 is characterized in that: The telescopic assembly comprises a fixing seat (21), the bottom surface of the fixing seat (21) being detachably connected to the upper surface of the mounting base (1), one side of the fixing seat (21) being detachably connected to a pneumatic cylinder 1 (22), the telescopic end of the pneumatic cylinder 1 (22) being detachably connected to a clamping seat (24), and one side of the clamping seat (24) being detachably connected to a telescopic limiting rod (23) detachably connected to one side of the fixing seat (21).

3. The blade dust removal device in the production of hard alloy blades according to claim 2 is characterized in that: The clamping assembly comprises an adjustment plate (25), the outer surface of the adjustment plate (25) is slidably connected to the inner wall of the clamping seat (24), the upper surface of the adjustment plate (25) is provided with a fixing bolt, the upper surface of the adjustment plate (25) is detachably connected to a pneumatic cylinder 2 (26), and the telescopic end of the pneumatic cylinder 2 (26) is detachably connected to a clamping plate (27).

4. The blade dust removal device in the production of hard alloy blades according to claim 1 is characterized in that: The adjustment assembly comprises a support plate (31), and a telescopic plate (32) is fixedly connected to one side of the support plate (31).

5. The blade dust removal device in the production of hard alloy blades according to claim 4 is characterized in that: The dust removal component comprises a connecting water pipe (33), the outer surface of the connecting water pipe (33) is fixedly connected to the telescopic end of the telescopic plate (32), a hard connecting pipe is provided on one side of the connecting water pipe (33), one end of the hard connecting pipe is fixedly connected to an adjustment base (34), one side of the adjustment base (34) is detachably connected to a drive motor (35), the inner wall of the adjustment base (34) is rotatably connected to a nozzle (36), and the drive shaft of the drive motor (35) is movably connected to a connecting shaft of the nozzle (36) via a gear set.

6. The blade dust removal device in the production of hard alloy blades according to claim 1, characterized in that: The collecting assembly comprises a liquid storage tank (41), the upper surface of the liquid storage tank (41) being detachably connected to the bottom surface of the mounting base (1), a groove (411) being provided on the upper surface of the liquid storage tank (41), and a filter screen (42) being detachably connected to the inner wall of the liquid storage tank (41).

7. The blade dust removal device in the production of hard alloy blades according to claim 6, characterized in that: The adsorption assembly comprises a mounting plate (43), the bottom surface of the mounting plate (43) being fixedly connected to a magnet bar (44), the bottom surface of the mounting plate (43) being fixedly connected to a pulley (45), and the outer surface of the pulley (45) being slidably connected to the inner wall of the groove (411).

Citation Information

Patent Citations

  • Blade dust removal device in blade production

    CN215031474U