High-pressure ultrasonic cleaning device in oil separation piece

Abstract

The high-pressure ultrasonic cleaning device comprises a machine frame, an electric control cabinet, a water tank, an ultrasonic generator, an air pump, a lifting air cylinder and a tool assembly, the electric control cabinet is arranged on one side of the machine frame, the water tank is fixed to the lower portion of the machine frame, and an opening is formed in the top of the water tank; a water inlet and a water outlet are fixed to the bottoms of the two sides of the water tank respectively, the ultrasonic generator is fixed in the water tank, the air pump is fixed to the top of the rack, the lifting air cylinder is longitudinally fixed to the top of the rack, and the driving end of the lifting air cylinder faces upwards. The tool assembly is arranged above the water tank and is correspondingly fixed to the driving end of the lifting air cylinder through the lifting assembly. The device has the advantages that products are clean, the product cleaning efficiency is high, an operation interface is simple and easy to learn, the products needing to be cleaned are not abraded or damaged, and cleaning water is convenient to replace.

Description

Technical Field

[0001] The utility model relates to a high-pressure ultrasonic cleaning device inside an oil separation part. Background Art

[0002] The oil separator is one of the auto parts, which is mainly used to supply oil to different positions. For this kind of new product, the cleanliness requirements are very strict. The inside of the pipeline of the oil separator often has oil stains and impurities during processing and testing. Ordinary cleaning machines on the market are not able to effectively clean the inside of the pipeline, so they cannot meet the qualified requirements of the product. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a high-pressure ultrasonic cleaning device for oil separation parts, which has the characteristics of clean products, high product cleaning efficiency, simple and easy-to-learn operation interface, no wear and damage to the products to be cleaned, and convenient replacement of cleaning water.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a high-pressure ultrasonic cleaning device inside an oil separation part, including a frame, an electric control cabinet, a water tank, an ultrasonic generator, an air pump, a lifting cylinder and a tooling assembly, wherein the electric control cabinet is arranged on one side of the frame, the water tank is fixed to the lower part of the frame and the top is arranged to be an opening, a water inlet and a water outlet are respectively fixed to the bottom of both sides of the water tank, the ultrasonic generator is fixed in the water tank, the air pump is fixed to the top of the frame, the lifting cylinder is longitudinally fixed to the top of the frame and the driving end is arranged upward, and the tooling assembly is arranged above the water tank and fixed corresponding to the driving end of the lifting cylinder through the lifting assembly.

[0005] In a preferred embodiment of the present invention, a heating rod is also provided in the water tank.

[0006] In a preferred embodiment of the utility model, the water outlet is provided with a water pump with a filtering component.

[0007] In a preferred embodiment of the utility model, the lifting assembly includes a lifting guide column and a top plate, the top plate is horizontally fixed at the driving end of the lifting cylinder, the lifting guide columns are provided with multiple ones and are arranged on the top of the frame through a bearing sleeve, and the two ends of the lifting guide columns are respectively connected and fixed to the top plate and the tooling assembly.

[0008] In a preferred embodiment of the utility model, the tooling assembly includes an upper first tooling plate and a positioning sleeve, a lower second tooling plate and a positioning protrusion and a clamping cylinder. The first tooling plate is horizontally arranged and is arranged on multiple lifting guide pillars through multiple sliding sleeves. The positioning sleeves are provided in plurality and fixed to the bottom of the first tooling plate. The second tooling plate is horizontally arranged and fixed to the bottom of multiple lifting guide pillars. The positioning protrusions are provided in plurality and fixed to the top of the second tooling plate, and correspond to the first tooling plate one by one up and down. The clamping cylinder is longitudinally fixed to the top of the first tooling plate and the driving end is connected to the second tooling.

[0009] In a preferred embodiment of the present invention, baffles are respectively provided on both sides and the rear of the upper portion of the frame.

[0010] In a preferred embodiment of the present invention, an external air gun is also provided on the front side of the upper portion of the frame.

[0011] The beneficial effects of the utility model are as follows: the high-pressure ultrasonic cleaning device for oil separation parts disclosed by the utility model has the characteristics of clean products, high product cleaning efficiency, simple and easy-to-learn operation interface, no wear and damage to the products to be cleaned, and convenient replacement of cleaning water. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0013] Figure 1 This is a three-dimensional diagram of a preferred embodiment of a high-pressure ultrasonic cleaning device for oil separation parts without a water tank;

[0014] Figure 2 yes Figure 1 A partial enlarged view of part A;

[0015] Figure 3 It is a right view of a preferred embodiment of a high-pressure ultrasonic cleaning device for oil separation parts of the utility model. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1 Combination Figure 2-Figure 3 As shown, the embodiment of the utility model includes:

[0018] A high-pressure ultrasonic cleaning device for oil separation parts comprises a frame 1, an electric control cabinet 2, a water tank 3, an ultrasonic generator 4, an air pump 5, a lifting cylinder 6 and a tooling assembly.

[0019] The electric control cabinet 2 is arranged on one side of the frame 1 and is used for the electric control operation of the entire device.

[0020] The water tank 3 is fixed to the lower part of the frame 1 and the top is set to be open. The water tank 3 is used to place cleaning liquid and perform cleaning operations. The top of the water tank 3 can facilitate lifting operations. A heating rod 7 is also provided in the water tank 3 to increase the temperature of the cleaning liquid and facilitate cleaning. The bottom of both sides of the water tank 3 are respectively fixed with a water inlet 8 and a water outlet 9 for water supply and drainage. The water outlet 9 is provided with a water pump 10 with a filter component to improve drainage efficiency. The filter component prevents clogging and damage to the water pump 10.

[0021] The ultrasonic generator 4 is fixed in the water tank 3. The ultrasonic generator 4 generates high-frequency electrical signals. These signals are converted into high-frequency mechanical vibrations by the transducer, thereby generating sparse and dense fluctuations in the cleaning liquid. This fluctuation causes the liquid to vibrate back and forth at high speed in the pipeline. In the negative pressure area of ​​the vibration, countless tiny bubbles are formed because the liquid has no time to be replenished. In the positive pressure area, these bubbles close quickly under pressure, generating powerful shock waves and forming instantaneous high pressure of up to several thousand atmospheres. This high pressure acts on the object to be cleaned, which can remove oil stains, impurities, etc., thereby achieving the purpose of cleaning.

[0022] The air pump 5 is fixed on the top of the frame 1 and is used to provide an air source for the equipment.

[0023] The lifting cylinder 6 is longitudinally fixed on the top of the frame 1 and the driving end is arranged upward. The tooling assembly is arranged above the water tank 3 and is fixed corresponding to the driving end of the lifting cylinder 6 through the lifting assembly. The lifting assembly includes a lifting guide column 11 and a top plate 12. The top plate 12 is horizontally fixed on the driving end of the lifting cylinder 6. The lifting guide columns 11 are provided with multiple ones and are arranged on the top of the frame 1 through a bearing sleeve 13. The two ends of the lifting guide columns 11 are respectively connected and fixed to the top plate 12 and the tooling assembly. The lifting guide columns 11 are driven to rise and fall by the lifting cylinder 6, and the tooling assembly is driven to rise and fall.

[0024] The tooling assembly includes a first tooling plate 14 and a positioning sleeve 15 at the upper part, a second tooling plate 16 and a positioning protrusion 17 at the lower part, and a clamping cylinder 18. The first tooling plate 14 is horizontally arranged and arranged on a plurality of lifting guide pillars 11 through a plurality of sliding sleeves 19. The positioning sleeve 15 is provided with a plurality of and fixed to the bottom of the first tooling plate 14. The second tooling plate 16 is horizontally arranged and fixed to the bottom of the plurality of lifting guide pillars 11. The positioning protrusion 17 is provided with a plurality of and fixed to the second tooling plate 16. The top of the first tooling plate 14 corresponds to the first tooling plate 14 one by one up and down. The positioning sleeve 15 and the positioning protrusion 17 correspond to the fixed components of the oil separator 20. When the cleaning operation is performed, the fixed components of the oil separator 20 are placed on the positioning protrusions 17 respectively. The clamping cylinder 18 is longitudinally fixed to the top of the first tooling plate 14 and the driving end is connected to the second tooling plate 16. The clamping cylinder 18 is driven to contract, the first tooling plate 14 moves downward, and the positioning sleeve 15 and the positioning protrusion 17 are pressed together, thereby realizing the positioning and fixation of the oil separator 20.

[0025] Baffles 21 are also provided on both sides and the rear of the upper part of the frame 1, and an external air gun 22 is also provided on the front side of the upper part of the frame 1. The external air gun 22 is used to blow away the moisture of the oil separator 20, and the baffle 21 prevents water from splashing outside.

[0026] Cleaning process: first locate the oil separator 20, then the lifting cylinder 6 drives the tooling assembly to move down into the water tank 3, start the ultrasonic generator 4 for cleaning, and after cleaning, the lifting cylinder 6 drives the tooling assembly to move up, and use the external air gun 22 to blow away the moisture on the surface of the dry oil separator 20.

[0027] In summary, the utility model discloses a high-pressure ultrasonic cleaning device for oil separators, which has the characteristics of clean products, high product cleaning efficiency, simple and easy-to-learn operation interface, no wear and damage to the products to be cleaned, and convenient replacement of cleaning water.

[0028] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A high-pressure ultrasonic cleaning device for oil separation parts, characterized in that: It includes a frame, an electric control cabinet, a water tank, an ultrasonic generator, an air pump, a lifting cylinder and a tooling assembly, wherein the electric control cabinet is arranged on one side of the frame, the water tank is fixed to the lower part of the frame and the top is arranged to be open, a water inlet and a water outlet are respectively fixed to the bottom of both sides of the water tank, the ultrasonic generator is fixed in the water tank, the air pump is fixed to the top of the frame, the lifting cylinder is longitudinally fixed to the top of the frame and the driving end is arranged upward, and the tooling assembly is arranged above the water tank and fixed correspondingly to the driving end of the lifting cylinder through the lifting assembly; The lifting assembly includes a lifting guide column and a top plate, the top plate is horizontally fixed to the driving end of the lifting cylinder, a plurality of lifting guide columns are provided and are arranged on the top of the frame through a bearing sleeve, and the two ends of the lifting guide column are respectively connected and fixed to the top plate and the tooling assembly; The tooling assembly includes a first tooling plate and a positioning sleeve on the upper part, a second tooling plate and a positioning protrusion and a clamping cylinder on the lower part. The first tooling plate is horizontally arranged and is arranged on multiple lifting guide pillars through multiple sliding sleeves. The positioning sleeves are provided in multiple numbers and fixed to the bottom of the first tooling plate. The second tooling plate is horizontally arranged and fixed to the bottom of multiple lifting guide pillars. The positioning protrusions are provided in multiple numbers and fixed to the top of the second tooling plate, and correspond to the first tooling plate one by one up and down. The clamping cylinder is longitudinally fixed on the top of the first tooling plate and the driving end is connected to the second tooling.

2. The high-pressure ultrasonic cleaning device for oil separation parts according to claim 1, characterized in that: A heating rod is also arranged in the water tank.

3. The high-pressure ultrasonic cleaning device for oil separation parts according to claim 1, characterized in that: The water outlet is provided with a water pump with a filtering component.

4. The high-pressure ultrasonic cleaning device for oil separation parts according to claim 1, characterized in that: Baffles are also arranged on both sides and the rear of the upper part of the frame respectively.

5. The high-pressure ultrasonic cleaning device for oil separation parts according to claim 1, characterized in that: An external air gun is also arranged on the front side of the upper part of the frame.

Images