Laser derusting device for plating line

Abstract

The plating line laser derusting device comprises a first laser machine, a second laser machine and an upper computer, the first laser machine and the second laser machine are arranged up and down, generated laser columns jointly irradiate towards the middle in the first direction, a laser derusting working area is formed between the first laser machine and the second laser machine, and the upper computer is connected with the first laser machine and the second laser machine. The first laser machine and the second laser machine are used for derusting a plating line which runs along a second direction and passes through a laser derusting working area, the first direction is perpendicular to the second direction, the first laser machine and the second laser machine are distributed in a staggered mode in the second direction, and the upper computer is in communication connection with the first laser machine and the second laser machine. And the laser power regulation and control module is used for regulating and controlling the laser power of the first laser machine and the second laser machine and the range of the laser rust removal working area in real time. According to the utility model, the production cost is greatly reduced, the workshop environment is well improved, the service life of equipment is prolonged, the potential safety hazard is eliminated, the existing capacity bottleneck of the derusting process section is broken through, and the production line capacity is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of electroplating, in particular to a laser rust removal device for an electroplating line. Background Art

[0002] The existing continuous electroplating production line for the main body of the steel cord generally uses a hydrochloric acid pickling process to remove rust from the electroplating line.

[0003] However, hydrochloric acid volatilizes during use, causing corrosion to workshop equipment. The workshop environment is poor, and employees need to wear labor protection equipment. The use and discharge of hydrochloric acid require the configuration of corresponding storage, acid mist treatment equipment and sewage treatment systems. The subsequent processing costs and equipment operating costs are high. At the same time, after using hydrochloric acid for rust removal, the production line speed is limited by the time of the rust removal process section, and the production line capacity cannot be maximized. Utility Model Content

[0004] In view of the above technical problems, the utility model provides a laser rust removal device for an electroplating line to solve the above problems.

[0005] The utility model provides a laser rust removal device for an electroplating line, comprising: a first laser machine, a second laser machine and a host computer, wherein the first laser machine and the second laser machine are arranged up and down, and the laser beams generated by the first laser machine and the second laser machine are irradiated toward the middle along a first direction together, and a laser rust removal working area is formed between the first laser machine and the second laser machine, and is used for rust removal of the electroplating line running through the laser rust removal working area along the second direction, wherein the first direction is perpendicular to the second direction, and the first laser machine and the second laser machine are staggered in the second direction, and the host computer is respectively connected to the first laser machine and the second laser machine for communication, and is used for real-time regulation of the laser power of the first laser machine and the second laser machine and the range of the rust removal working area irradiated by the laser.

[0006] Optionally, the laser rust removal device for the electroplating line further includes a smoke collector, which is arranged above the laser rust removal working area and is used to collect smoke generated during the laser rust removal.

[0007] Optionally, the host computer is located at the side of the laser rust removal working area.

[0008] Optionally, the laser rust removal working area formed by the first laser machine and the second laser machine has a width that can simultaneously pass through multiple electroplating lines.

[0009] Optionally, the first laser machine and the second laser machine adopt the same model and specifications.

[0010] Optionally, the host computer includes a storage module, which records the laser powers of the first laser machine and the second laser machine and the range of the laser rust removal working area corresponding to the electroplating line when the specifications and operating speeds of the electroplating line are different. When the host computer inputs the specifications and operating speed of the electroplating line, it automatically retrieves the parameter information recorded in the storage module, and automatically controls the laser powers of the first laser machine and the second laser machine and the range of the laser rust removal working area.

[0011] Preferably, the host computer also includes a touch panel for manually inputting different specifications and different operating speeds of the electroplating line.

[0012] Optionally, the host computer is communicatively connected to the first laser machine and the second laser machine via data lines respectively.

[0013] Compared with the prior art, the laser rust removal device for the electroplating line of the utility model uses laser rust removal to replace the hydrochloric acid washing process, which greatly reduces the production cost, greatly improves the workshop environment, increases the service life of the equipment, eliminates safety hazards, breaks through the existing production capacity bottleneck of the rust removal process section, and greatly improves the production line capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the laser rust removal device for electroplating line of the utility model at one viewing angle;

[0015] Figure 2 It is a schematic structural diagram of the laser rust removal device for electroplating line of the utility model from another perspective. DETAILED DESCRIPTION

[0016] In order to provide a further understanding of the purpose, structure, features, and functions of the present invention, the present invention is described in detail below with reference to the embodiments.

[0017] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0018] Please refer to Figure 1 and Figure 2As shown, the utility model provides a laser rust removal device 100 for an electroplating line, comprising: a first laser machine 1, a second laser machine 2 and a host computer 3. The first laser machine 1 and the second laser machine 2 are arranged up and down, and the laser beams generated by the first laser machine 1 and the second laser machine 2 are irradiated in the middle along the first direction Z, and a laser rust removal work area 12 is formed in the middle of the first laser machine 1 and the second laser machine 2, which is used to remove rust from the electroplating line 101 running through the laser rust removal work area 12 along the second direction X. The first direction Z is perpendicular to the second direction X, and the first laser machine 1 and the second laser machine 2 are staggered in the second direction X to avoid mutual interference between the two laser beams. The host computer 3 is respectively connected to the first laser machine 1 and the second laser machine 2 in communication, and is used to adjust the laser power of the first laser machine 1 and the second laser machine 2 and the range of the laser rust removal work area 12 in real time. The laser power and the range of the rust removal work area are determined by field testing, and can be controlled in conjunction with the production line to meet production needs.

[0019] Optionally, the laser rust removal device 100 of the electroplating line 101 further includes a smoke collector 4, which is arranged above the laser rust removal working area 12 and is used to collect smoke generated during laser rust removal. Such an arrangement can well meet environmental protection requirements and better improve the working environment.

[0020] Optionally, the host computer 3 is located at the side of the laser rust removal working area 12. This makes it easy to operate the host computer 3 safely.

[0021] Optionally, the laser rust removal work area 12 formed by the first laser machine 1 and the second laser machine 2 has a width that can simultaneously pass through multiple electroplating lines 101. This arrangement facilitates rust removal of multiple electroplating lines 101 at the same time, greatly improving the work effect and efficiency.

[0022] Optionally, the first laser machine 1 and the second laser machine 2 are of the same model and specification, which is convenient for purchase and maintenance.

[0023] Optionally, the host computer 3 includes a storage module 31, in which the laser powers of the first laser machine 1 and the second laser machine 2 and the range of the laser rust removal work area 12 corresponding to the electroplating line 101 at different specifications and different operating speeds are recorded. When the specifications and operating speed of the electroplating line 101 are input, the host computer 3 automatically retrieves the parameter information recorded in the storage module 31, and automatically controls the laser powers of the first laser machine 1 and the second laser machine 2 and the range of the laser rust removal work area 12. This setting facilitates the regulation of the laser power and the range of the laser rust removal work area 12.

[0024] Preferably, the host computer 3 further comprises a touch panel 32 for manually inputting different specifications and different running speeds of the electroplating line 101. Such a setting facilitates real-time adjustment of the laser power and the range of the rust removal working area irradiated by the laser.

[0025] Optionally, the host computer 3 is connected to the first laser machine 1 and the second laser machine 2 through a data line 5. This arrangement facilitates the transmission of process parameters to the first laser machine 1 and the second laser machine 2.

[0026] The operating principle of the laser rust removal device 100 of the electroplating line of the utility model is as follows:

[0027] The upper computer 4 sends instructions to the first laser machine 1 and the second laser machine 2 according to the size specifications and operating speed of the electroplating line. The first laser machine 1 and the second laser machine 2 adjust the laser power and the range of the laser rust removal working area 12 according to the instructions. The electroplating line 101 moves at a uniform speed along the second direction X. When passing through the laser rust removal working area 12, the first laser machine 1 and the second laser machine 2 emit lasers along the first direction Z to remove rust on the upper and lower sides of the electroplating line 101.

[0028] The laser rust removal device for the electroplating line of the utility model utilizes laser rust removal to replace the hydrochloric acid washing process, which greatly reduces the production cost, greatly improves the workshop environment, increases the service life of the equipment, eliminates safety hazards, breaks through the existing production capacity bottleneck of the rust removal process section, and greatly improves the production line capacity.

[0029] The present invention has been described by the above-mentioned relevant embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, any changes and modifications made without departing from the spirit and scope of the present invention are within the scope of patent protection of the present invention.

Claims

1. A laser rust removal device for electroplating line, characterized in that: include: A first laser machine, a second laser machine and a host computer, wherein the first laser machine and the second laser machine are arranged up and down, and the laser beams generated by the first laser machine and the second laser machine are irradiated toward the middle along a first direction together, and a laser rust removal working area is formed in the middle of the first laser machine and the second laser machine, which is used to remove rust from the electroplating line running through the laser rust removal working area along a second direction. The first direction is perpendicular to the second direction, and the first laser machine and the second laser machine are staggered in the second direction. The host computer is respectively connected to the first laser machine and the second laser machine for communication, and is used to adjust the laser power of the first laser machine and the second laser machine and the range of the laser rust removal working area in real time.

2. The laser rust removal device for electroplating line according to claim 1, characterized in that: It also includes a smoke collector, which is arranged above the laser rust removal working area and is used to collect smoke generated during laser rust removal.

3. The laser rust removal device for electroplating line according to claim 1, characterized in that: The host computer is located at the side of the laser rust removal working area.

4. The laser rust removal device for electroplating line according to claim 1, characterized in that: The laser rust removal working area formed by the first laser machine and the second laser machine has a width that can simultaneously pass through multiple electroplating lines.

5. The laser rust removal device for electroplating line according to claim 1, characterized in that: The first laser machine and the second laser machine adopt the same model and specification.

6. The laser rust removal device for electroplating line according to claim 1, characterized in that: The host computer includes a storage module, in which the laser powers of the first laser machine and the second laser machine and the range of the laser rust removal working area corresponding to the electroplating line with different specifications and different operating speeds are recorded. When the specifications and operating speed of the electroplating line are input, the host computer automatically retrieves the parameter information recorded in the storage module, and automatically controls the laser powers of the first laser machine and the second laser machine and the range of the laser rust removal working area.

7. The laser rust removal device for electroplating line according to claim 6, characterized in that: The host computer also includes a touch panel for manually inputting different specifications and different operating speeds of the electroplating line.

8. The laser rust removal device for electroplating line according to claim 1, characterized in that: The host computer is connected to the first laser machine and the second laser machine through data lines for communication.

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