Universal punching machine for photovoltaic aluminum pressing blocks

Abstract

The utility model discloses a photovoltaic aluminum pressing block punching universal machine, which belongs to the technical field of aluminum pressing block punching and comprises a material bracket, a rack is mounted at the tail end of the material bracket, an automatic feeding mechanism is connected to the tail end of the material bracket, and the automatic feeding mechanism is fixedly mounted in front of the top of the rack. According to the photovoltaic aluminum pressing block punching universal machine, aluminum pressing blocks of various specifications are combined, all production technology procedures are combined, one-machine universal machining production is achieved, using is faster and more convenient, products do not need to be machined additionally, a humanized full-automatic equipment operation system is adopted, the production efficiency is improved, and the production cost is reduced. Low cost, high efficiency and production integration generalization are achieved, the machine does not need to be watched by workers for a long time and clamps materials, full-automatic production and machining are achieved, automatic alarm and shutdown are achieved when faults occur, and one person can watch multiple machines for production.

Description

Technical Field

[0001] The utility model relates to the field of aluminum pressing block punching and cutting, in particular to a photovoltaic aluminum pressing block punching and cutting universal machine. Background Art

[0002] Photovoltaic aluminum briquette is an aluminum alloy accessory used for installation and fixation on solar photovoltaic panels. Photovoltaic aluminum briquette is convenient, fast, safe and rust-proof. With the rapid development of new energy, there is a large demand for solar photovoltaic panels and various aluminum briquette accessories in the market. Among them, there are many types and specifications of aluminum briquette, and there are six commonly used types. The processing procedures of photovoltaic aluminum briquette are: punching and cutting. In the past, processing machines were all single-piece automatic processing, and one machine could only process one specification of one piece of material. In addition, most of the previous production methods were traditional semi-automatic processing, and the production procedures were divided into: 1. Cutting and blanking → 2. Manual clamping on the mold to punch.

[0003] Traditional photovoltaic aluminum briquetting punching and processing machines are all semi-automatic production, and the processed product specifications are single. They cannot be completely universally processed and produced by one machine. The production processes are distributed in many places, which easily leads to low production efficiency and high production costs. Utility Model Content

[0004] The purpose of the utility model is to provide a universal machine for punching and cutting photovoltaic aluminum briquettes. The universal machine for punching and cutting photovoltaic aluminum briquettes disclosed by the utility model combines aluminum briquettes of various specifications and all production process steps to realize universal processing and production with one machine. It is faster and more convenient to use, and the product does not need to be processed separately. It adopts a humanized fully automatic equipment operating system to achieve low cost, high efficiency and integrated production. The machine does not require staff to watch and clamp materials for a long time. It is fully automatic in production and processing, and automatically alarms and shuts down in case of faults. One person can watch the production of multiple machines to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A photovoltaic aluminum briquetting universal machine comprises a material bracket, a frame is installed at the end of the material bracket, the end of the material bracket is connected to an automatic feeding mechanism, the automatic feeding mechanism is fixedly installed at the front of the top of the frame, a punching die mechanism is fixedly installed in the middle of the top of the frame, a cutting process component, a front and rear pressing mechanism and a punching die mechanism are fixedly installed on the second layer of the frame, and a finished product discharge chute is installed at the rear of the frame; a hydraulic system component is fixedly installed at the bottom of the rear of the frame, and an aluminum chip discharge funnel is fixedly installed at the middle bottom of the frame.

[0007] As a further solution of the utility model: the front and rear pressing mechanisms include a rear pressing assembly and a front pressing assembly, and the rear pressing assembly and the front pressing assembly are respectively located at the front and rear sides of the punching die mechanism.

[0008] As a further solution of the utility model: a protective chassis is installed on the top of the frame, and the protective chassis surrounds all processing process components.

[0009] As a further solution of the utility model: an electric control box is fixedly installed in front of the frame.

[0010] As a further solution of the utility model: an operation control box is installed on the upper front part of the protective chassis.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The photovoltaic aluminum briquetting universal machine disclosed by the utility model combines aluminum briquettings of various specifications with all production process steps to realize universal processing and production with one machine. It is faster and more convenient to use, and the products do not need to be processed separately. It adopts a user-friendly fully automatic equipment operating system to achieve low cost, high efficiency and integrated production. The machine does not require staff to watch and clamp materials for a long time. It is fully automatic in production and processing, and automatically alarms and shuts down in case of failure. One person can watch the production of multiple machines, which solves the problem that traditional photovoltaic aluminum briquetting processing machines are semi-automatic production, the specifications of the processed products are single, and they cannot be completely universally processed and produced with one machine. There are many distributed production processes, which easily lead to low production efficiency and high production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the position distribution structure of the overall assembly processing steps of a photovoltaic aluminum block punching universal machine according to an embodiment of the utility model;

[0014] Figure 2 This is a schematic diagram of the position distribution structure of the overall assembly processing steps of a photovoltaic aluminum block punching universal machine according to an embodiment of the utility model;

[0015] Figure 3 It is a structural schematic diagram of a photovoltaic aluminum briquetting universal machine according to an embodiment of the utility model.

[0016] In the figure: 1. Frame; 2. Material bracket; 3. Protective chassis; 4. Electric control box; 5. Operation control box; 6. Automatic feeding mechanism; 7. Punching die mechanism; 8. Cutting process assembly; 9. Front and rear pressing mechanisms; 901, rear pressing assembly; 902, front pressing assembly; 10, finished product discharge trough; 11. Hydraulic system assembly; 12. Aluminum chip discharge funnel. DETAILED DESCRIPTION

[0017] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described. It should be noted that, under the premise of no conflict, the various embodiments described below or the various technical features can be arbitrarily combined to form a new embodiment. Except for special instructions, the materials and equipment used in this embodiment can be purchased from the market. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0018] See also Figures 1 to 3 In the embodiment of the utility model, a photovoltaic aluminum briquetting universal machine comprises a material bracket 2, a frame 1 is installed at the end of the material bracket 2, an automatic feeding mechanism 6 is connected to the end of the material bracket 2, an automatic feeding mechanism 6 is fixedly installed at the front of the top of the frame 1, a punching die mechanism 7 is fixedly installed in the middle of the top of the frame 1, a cutting process component 8, a front and rear pressing mechanism 9 and a punching die mechanism 7 are fixedly installed on the second layer of the frame 1, and a finished product discharge trough 10 is installed at the rear of the frame 1; a hydraulic system component 11 is fixedly installed at the bottom of the rear of the frame 1, and an aluminum chip discharge funnel 12 is fixedly installed at the bottom of the middle of the frame 1. The photovoltaic aluminum briquetting universal machine disclosed in the utility model combines aluminum briquettings of various specifications and all production process steps to realize universal processing and production of one machine, which is faster and more convenient to use. The product does not need to be processed separately. A humanized fully automatic equipment operating system is adopted to achieve low cost, high efficiency and integrated production. The machine does not require staff to guard and clamp materials for a long time. It is fully automatic in production and processing, and automatically alarms and stops when a fault occurs, so that one person can guard the production of multiple machines.

[0019] Among them, the front and rear pressing mechanisms 9 include a rear pressing component 901 and a front pressing component 902, and the rear pressing component 901 and the front pressing component 902 are respectively located on the front and rear sides of the punching die mechanism 7; convenient for pressing; wherein, a protective chassis 3 is installed on the top of the frame 1, and the protective chassis 3 surrounds all processing process components; the protection effect is good, wherein, an electric control box 4 is fixedly installed in front of the frame 1, wherein, an operation control box 5 is installed on the upper front part of the protective chassis 3 for convenient control.

[0020] The working principle of the utility model is: the photovoltaic aluminum briquetting universal machine disclosed by the utility model combines aluminum briquettings of various specifications and all production process steps to realize universal processing and production with one machine. It is faster and more convenient to use, and the product does not need to be processed separately. It adopts a humanized fully automatic equipment operating system to achieve low cost, high efficiency and integrated production. The machine does not require staff to guard and clamp materials for a long time. It is fully automatic in production and processing, and automatically alarms and shuts down in case of failure. It can realize one person guarding the production of multiple machines. When working normally, first place the entire material profile of the product on the material bracket 2. The staff can start the fully automatic processing mode after adjusting all the processes. The utility model photovoltaic aluminum briquetting universal machine combines six commonly used photovoltaic aluminum briquetting machines on one machine for universal processing, realizing fully automated production of a universal integrated machine, which does not require separate distributed process processing, does not require additional machines, and does not require replacement of punching molds. The machine processes are: automatic feeding → hydraulic Punching → cutting, two processing procedures, the machine can process six specifications of materials at the same time, realizing one machine for universal processing and production. The machine punches holes by using a hydraulic cylinder to push the mold for punching. The mold design combines six types of aluminum block materials and can punch holes at the same time. Compared with previous machines, there is no need to add machines or replace molds and material guides to process aluminum blocks of other specifications. The machine cutting process uses a spindle cutting motor to clamp the saw blade and push it hydraulically to cut the product individually. The process processing cooling method uses a circulating water pump to spray water for cooling. The machine is equipped with a safety protection chassis 3 as a whole, which effectively improves production safety. The equipment is equipped with an independently developed electronic control operating system and interface. The electronic control system has a "data saving" function. The equipment can save data after producing the product, and directly call the data for the next production of the same specification, effectively reducing the time for staff to adjust the machine. The equipment is simple, user-friendly and easy to understand (the electronic control box 4, the operation control box 5 and the hydraulic system components 11 are all existing products on the market).

[0021] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic aluminum block punching and cutting universal machine, comprising a material bracket (2), wherein a frame (1) is mounted at the end of the material bracket (2), characterized in that: The end of the material bracket (2) is connected to an automatic feeding mechanism (6); the automatic feeding mechanism (6) is fixedly installed at the front of the top of the frame (1); a punching die mechanism (7) is fixedly installed in the middle of the top of the frame (1); a cutting process component (8), a front and rear pressing mechanism (9) and a punching die mechanism (7) are fixedly installed on the second layer of the frame (1); a finished product discharge trough (10) is installed at the rear of the frame (1); a hydraulic system component (11) is fixedly installed at the bottom of the rear of the frame (1); and an aluminum chip discharge funnel (12) is fixedly installed at the middle bottom of the frame (1).

2. The photovoltaic aluminum block punching and cutting universal machine according to claim 1 is characterized in that: The front and rear pressing mechanisms (9) comprise a rear pressing assembly (901) and a front pressing assembly (902), and the rear pressing assembly (901) and the front pressing assembly (902) are respectively located at the front and rear sides of the punching die mechanism (7).

3. The photovoltaic aluminum block punching and cutting universal machine according to claim 1 is characterized in that: A protective machine box (3) is installed on the top of the frame (1), and the protective machine box (3) surrounds all processing process components.

4. The photovoltaic aluminum block punching and cutting universal machine according to claim 1, characterized in that: An electric control box (4) is fixedly installed in front of the frame (1).

5. The photovoltaic aluminum block punching and cutting universal machine according to claim 3 is characterized in that: An operation control box (5) is installed on the upper front portion of the protective chassis (3).

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